CN103624232A - Efficient high vacuum smelting die-casting method and efficient high vacuum smelting die-casting forming equipment - Google Patents
Efficient high vacuum smelting die-casting method and efficient high vacuum smelting die-casting forming equipment Download PDFInfo
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- CN103624232A CN103624232A CN201310638433.5A CN201310638433A CN103624232A CN 103624232 A CN103624232 A CN 103624232A CN 201310638433 A CN201310638433 A CN 201310638433A CN 103624232 A CN103624232 A CN 103624232A
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- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000004512 die casting Methods 0.000 title claims abstract description 29
- 238000003723 Smelting Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 92
- 238000002347 injection Methods 0.000 claims abstract description 69
- 239000007924 injection Substances 0.000 claims abstract description 69
- 230000007704 transition Effects 0.000 claims abstract description 66
- 239000002184 metal Substances 0.000 claims abstract description 33
- 229910052751 metal Inorganic materials 0.000 claims abstract description 33
- 238000000926 separation method Methods 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000005266 casting Methods 0.000 claims abstract description 6
- 238000002844 melting Methods 0.000 claims description 51
- 230000008018 melting Effects 0.000 claims description 51
- 238000000465 moulding Methods 0.000 claims description 19
- 230000000740 bleeding effect Effects 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 10
- 238000007493 shaping process Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 238000005086 pumping Methods 0.000 abstract 3
- 150000002739 metals Chemical class 0.000 abstract 1
- 230000008569 process Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 230000003245 working effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000003064 anti-oxidating effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
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Abstract
The invention provides an efficient high vacuum smelting die-casting method and efficient high vacuum smelting die-casting forming equipment. According to the method, a vacuum pumping device of a vacuum die-casting machine is respectively connected with a transition material cabin, a smelting chamber, a press injection mechanism and a mold locking mechanism of the vacuum die-casting machine through pipelines, in addition, vacuum separation valves are arranged passages arranged between the transition material cabin and the smelting chamber as well as between the smelting chamber and the press injection mechanism, and three communicated and independent units are formed among the transition material cabin, the smelting chamber and the press injection mechanism, so smelting metals are respectively in the three independent spaces, and in addition, the corresponding quantitative feeding, smelting and casting forming work procedures are correspondingly completed in an engaged mode. The efficient high vacuum smelting die-casting forming equipment comprises a die-casting forming equipment control system, the mold locking mechanism, the smelting chamber, the transition material cabin, the press injection mechanism, a hydraulic mechanism and the vacuum pumping device, wherein the mold locking mechanism, the smelting chamber, the transition material cabin, the press injection mechanism and the hydraulic mechanism are arranged on a machine table, the vacuum pumping device is respectively connected with the mold locking mechanism, the smelting chamber, the transition material cabin and the press injection mechanism through air extracting pipelines, connecting passages are arranged between the transition material cabin and the smelting chamber as well as between the smelting chamber and the press injection mechanism, and the vacuum separation valves are arranged on the passages.
Description
Technical field
The invention belongs to die-casting and molding technology field, relate to a kind of method of squeeze forming and equipment, be specifically related to a kind of efficient high vacuum melting pressure casting method and former thereof
Background technology
Along with the development of Die Casting Industry, the various defects that occur during due to foundry goods moulding and other relevant problem, evacuated die-casting process technology develops thereupon and is more and more subject to the attention of industry inside.
At present, existing evacuated die-casting process technology totally has two kinds of modes.A kind of mode as number of patent application is: a kind of vacuum die casting machine of 201210250803.3, what use is only to having the die casting that simple seal gets up, bleeding point to be set, when die casting machine injection arrives certain one stroke, according to trigger condition, start mould to vacuumize, utilize sealing between melt and material cup, and need monitoring to vacuumize the time point of closing, thereby reach condition of negative pressure, form simple black vacuum.This mode suction is lower, can only reach the level of 10000Pa left and right, trigger condition is controlled and is required the problems such as high, mould structure complexity, and be not suitable for the moulding of easy oxidation metal.
Another kind of mode is to be as the patent No.: the patent of US6805758B2, the larger casing of volume that utilizes proposing all covers melting part and injection part to enter, then whole casing is vacuumized, thereby melting, injection mo(u)lding overall process are placed under vacuum condition, carry out.Although this kind of method can realize anti-oxidation evacuated die-casting process, but owing to existing box volume large, be difficult for layout, in whole volume, vacuumize slow, especially in each production cycle, need again to vacuumize, can make like this production efficiency of equipment receive and have a strong impact on, simultaneously because vacuum chamber internal part and structure are more, the in the situation that of high vacuum, also easily produce the inner problem from venting of vacuum tank.
Summary of the invention
For these reasons, a kind of method that the object of this invention is to provide efficient high vacuum melting die casting, and be based upon the efficient high vacuum die casting former on the method basis, it passes through the vacuum extractor of vacuum die casting machine and transition feed bin, working chamber, injection mechanism, between clamping mechanism, by pump-line, connect separately respectively, make smelting metal respectively in three spaces independently and be connected and complete corresponding quantifying feed, melting, foundry goods molding procedure, vacuum die casting machine vacuum and working (machining) efficiency have been improved, the problems referred to above that existing evacuated die-casting process former exists have been solved.
The technical solution adopted in the present invention is; a kind of efficient high vacuum melting pressure casting method; the method is connected the vacuum extractor of vacuum die casting machine respectively by pipeline with transition feed bin, working chamber, injection mechanism, the clamping mechanism of vacuum die casting machine; and the channel setting vacuum separation valve between transition feed bin and working chamber, working chamber and injection mechanism; by forming between three, not only communicate but also three unit independently, make smelting metal respectively in three spaces independently and be connected and complete corresponding quantifying feed, melting, foundry goods molding procedure.
The concrete steps of described method are:
A, elder generation put into the metal charge piece of required melting at transition feed bin, and clamping mechanism mould dynamic model and cover half are closed up to the molding cavity that makes it to form sealing;
B, startup vacuum extractor vacuumize the cavity of transition feed bin, working chamber and injection mechanism, reach the condition of high vacuum degree of setting;
C, open transition feed bin and working chamber molten between the vacuum separation valve of passage, by metal derby material after transition feed bin is poured into working chamber, close cross feed bin melt with working chamber between the vacuum separation valve of passage;
D, under vacuum state, heat working chamber's smelting metal piece material;
E, unlatching transition feed bin rejoin metal derby material and vacuumize;
When F, working chamber's liquation reach temperature required, open the vacuum separation valve between working chamber and injection mechanism, molten metal is injected to injection mechanism, then close the vacuum separation valve between working chamber and injection mechanism;
G, injection mechanism are implemented to clamping mechanism cavity injection mo(u)lding workpiece after injecting liquation under vacuum state;
After H, Workpiece shaping, opened lock mold mechanism takes out workpiece, and then closes and form sealing die cavity and vacuumize.
The present invention also provides a kind of efficient high vacuum melting die cast equipment; it comprise die cast equipment control system, be arranged on clamping mechanism, working chamber, transition feed bin, injection mechanism, hydraulic mechanism on board; and vacuum extractor; between described vacuum extractor and clamping mechanism, working chamber, transition feed bin, injection mechanism, by pump-line, be connected separately respectively; between described transition feed bin and working chamber, be provided with interface channel between working chamber and injection mechanism, passage is provided with vacuum separation valve.
Efficient high vacuum melting die cast equipment of the present invention, is further characterized in that,
Described working chamber comprises a warehouse, turnover melting kettle is housed in described warehouse, at melting kettle, be arranged with heater coil outward, melting kettle below is provided with liquation filter tunnel, and the warehouse of described working chamber is provided with the assembly of bleeding that is connected with vacuum extractor pipeline, removes vacuum air intake assembly and Pressure gauge.
Described transition feed bin comprises and on charging aperture assembly that feed bin top is provided with, the installation material transporting mechanism in storehouse, transition feed bin, is also provided with the assembly of bleeding that is connected with vacuum extractor pipeline, removes vacuum air intake assembly and Pressure gauge.
The invention provides a kind of under vacuum state from melting to moulding integrated technical scheme with the efficient high vacuum melting die cast equipment of manufacturing according to this technical scheme, it has the following advantages:
1, when workpiece injection mo(u)lding, the molding cavity of injection part remains vacuum state, injection mo(u)lding need to not arrange complicated disabling mechanism in mould, also the control components and parts that do not need high accuracy and high reaction speed, thereby make the cost of technical scheme control system low, performance is more stable.
2, the die cavity of injection mechanism can arrange sealing mechanism voluntarily, the micro-vacuum obtaining than utilizing similar drift or molten metal slightly to seal (vacuum is in 10000Pa left and right), the present invention can obtain the high vacuum below 10Pa, thereby can realize real high vacuum die casting, obtain high-quality product.
3, the present invention protects to the whole implementation Process vacuum of injection mo(u)lding from reinforced, melting; vacuum can reach the high vacuum below 10Pa; can fully reduce the composition of oxidation, and then more effective raising product quality, especially more obvious to the die cast effect of high temperature easy oxidation metal.
4, the present invention, to the independent control respectively of the vacuum of clamping mechanism, working chamber, transition feed bin, can realize three unit concurrent workings like this; When working chamber's melting, injection mechanism and transition feed bin can be worked simultaneously, thereby make concerned process steps together carry out saving time; The larger casing of volume that utilizes proposing than US6805758B2 has more efficiency by melting part and the injection part mode that all cover is entered, and production cycle and production efficiency are most important on actual production impact.
5, the present invention can realize transition feed bin, working chamber, three cavity volumes of injection mechanism and minimizes, and remain under vacuum state in practical work process Zhong， working chamber, do not need to continue to vacuumize to this its, thereby can reduce the load of vacuum extractor, reach the effect of saving energy consumption.
Accompanying drawing explanation
Fig. 1 is the efficient high vacuum melting die cast of the present invention equipment schematic;
Fig. 2 is the efficient high vacuum melting die cast of the present invention device structure schematic diagram;
Fig. 3 is transition feed bin of the present invention and working chamber's structural representation;
Tu4Shi working chamber of the present invention and injection mechanism structural representation.
In figure, 1. control system, 2. board, 3. clamping mechanism; 4. working chamber's 5. transition feed bins, 6. injection mechanism, 7. hydraulic mechanism, 8. vacuum extractor; 9. vacuum separation valve, 40. warehouses, 41. melting kettles, 42. heater coils; 43. filter tunnels, 44. assemblies of bleeding, 45. except vacuum air intake assembly, 46. Pressure gauges; 47. shot sleeves, 48. injection punch heads, 49. injection oil cylinders, 50. charging aperture assemblies; 51. material transporting mechanisms, 52. assemblies of bleeding, 53 except vacuum air intake assembly, 54. bleeding points.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
A kind of efficient high vacuum melting pressure casting method; as shown in Figure 1; the method is connected the vacuum extractor of vacuum die casting machine respectively by pipeline with transition feed bin, working chamber, injection mechanism, the clamping mechanism of vacuum die casting machine; and the channel setting vacuum separation valve between transition feed bin and working chamber, working chamber and injection mechanism; by forming between three, not only communicate but also three unit independently, make smelting metal respectively in three spaces independently and be connected and complete corresponding quantifying feed, melting, foundry goods molding procedure.
The concrete steps of described method are:
A, elder generation put into the metal charge piece of required melting at transition feed bin, and clamping mechanism mould dynamic model and cover half are closed up to the molding cavity that makes it to form sealing;
B, startup vacuum extractor vacuumize the cavity of transition feed bin, working chamber and injection mechanism, reach the condition of high vacuum degree of setting;
C, open transition feed bin and working chamber molten between the vacuum separation valve of passage, by metal derby material after transition feed bin is poured into working chamber, close cross feed bin melt with working chamber between the vacuum separation valve of passage;
D, under vacuum state, heat working chamber's smelting metal piece material;
E, unlatching transition feed bin rejoin metal derby material and vacuumize;
When F, working chamber's liquation reach temperature required, open the vacuum separation valve between working chamber and injection mechanism, molten metal is injected to injection mechanism, then close the vacuum separation valve between working chamber and injection mechanism;
G, injection mechanism are implemented to clamping mechanism cavity injection mo(u)lding workpiece after injecting liquation under vacuum state;
After H, Workpiece shaping, opened lock mold mechanism takes out workpiece, and then closes and form sealing die cavity and vacuumize.
A kind of efficient high vacuum melting die cast equipment provided by the present invention; as shown in Figure 2; comprise die cast equipment control system 1, be arranged on clamping mechanism 3, working chamber 4, transition feed bin 5, injection mechanism 6, hydraulic mechanism 7 on board 2; and vacuum extractor 8; between described vacuum extractor 8 and clamping mechanism 3, working chamber 4, transition feed bin 5, injection mechanism 6, by pump-line, be connected separately respectively; between described transition feed bin 5 and working chamber 4, be provided with interface channel between working chamber 4 and injection mechanism 6, passage is provided with vacuum separation valve 9.
Working chamber 4 of the present invention comprises a warehouse 40, as shown in Figure 3 and Figure 4, turnover melting kettle 41 is housed in described warehouse 40, outside melting kettle 41, be arranged with heater coil 42, melting kettle 41 belows are provided with liquation filter tunnel 43, and the warehouse 40 of described working chamber 4 is provided with the assembly 44 of bleeding that is connected with vacuum extractor 8 pipelines, except vacuum air intake assembly 45 and Pressure gauge 46; Described transition feed bin 5 comprises and on charging aperture assembly 50 that feed bin top is provided with, the installation material transporting mechanism 51 in storehouse, transition feed bin 5, is also provided with the assembly 52 of bleeding that is connected with vacuum extractor 8 pipelines, removes vacuum air intake assembly 53 and Pressure gauge 45.
The efficient high vacuum melting die cast of the present invention equipment die cast workpiece is to implement like this:
When device power-up enters working condition, first open the charging aperture assembly 50 of transition feed bin 5 tops, put into the metal charge piece for the treatment of melting, then close make and break Transition Materials storehouse 5; Clamping mechanism 3 operation under controlling organization 1 is controlled, closes up by the mould dynamic model with seal and cover half the clamp force that makes it to form the molding cavity of sealing and apply setting; Start vacuum extractor 8, bleed assembly 44 and clamping mechanism 3 bleeding points 54 of by pump-line, through transition feed bin 5, bleeding on assembly 52, working chamber 4 warehouses 40, the warehouse 40 of transition feed bin 5, working chamber 4 and the die cavity that closed up by the mould dynamic model with seal and cover half are vacuumized to vacuum to 1～10Pa; Then open the vacuum separation valve 9 on passage between transition feed bin 5 and working chamber 4, the melting kettle 41 by metal derby material in transition feed bin 5 joins working chamber's 4 melts 40, then close vacuum separation valve 9.1 minute two-way of controlling organization is controlled parallel running subsequently, one tunnel open transition feed bin 5 except vacuum air intake assembly 53, make to reach after atmospheric pressure in transition feed bin 5, close except vacuum air intake assembly 5, open transition feed bin 5 charging aperture assemblies 50, add metal charge piece fusion, then close make and break Transition Materials storehouse 5, open transition feed bin 5 assembly 52 of bleeding, be evacuated to vacuum 1～10Pa, cross feed bin 5 and complete one-period circulation, wait for that the one-period of working chamber 4 has circulated, another working chamber, road 4 is closing between transition feed bin 5 and working chamber 4 after the vacuum separation valve 9 on passage, open induction power supply, heater coil 42 energisings of melting kettle 41 peripheries, by after the metal charge piece heating and melting in melting kettle 41, open the vacuum separation valve 9 on passage between working chamber 4 and injection mechanism 6, molten metal is poured in filter tunnel 43, under Action of Gravity Field, enter in the shot sleeve 47 of injection mechanism 6, and then close vacuum separation valve 9, by injection punch head 48, molten metal is pressed into shaping workpiece in the mould vacuum seal cavity that dynamic model and cover half close up formation.
Meanwhile, open the vacuum separation valve 9 on passage between transition feed bin 5 and working chamber 4, by transition feed bin 5, to working chamber 4, sent into after metal charge piece, then close this vacuum separation valve 9, working chamber 4 enters next cycle circulation;
The invention provides a kind of under vacuum state from melting to moulding integrated technical scheme with the efficient high vacuum melting die cast equipment of manufacturing according to this technical scheme, its possess skills cost of scheme control system is low, the feature that performance is more stable; Clamping mechanism 3, working chamber 4, transition feed bin 5, injection mechanism 6 can be realized real high vacuum die casting; from reinforced, melting, to the whole implementation Process vacuum of injection mo(u)lding, protect; vacuum can reach the high vacuum below 10Pa; can fully reduce the composition of oxidation; and then more effectively obtain high-quality product; especially the die cast to high temperature easy oxidation metal, improves quality effect more obvious.
The present invention, to the independent control respectively of the vacuum of clamping mechanism, working chamber, transition feed bin, can realize three unit concurrent workings; Thereby save time, have more high efficiency.
The embodiment of above-mentioned efficient high vacuum melting die cast equipment is an example of the present invention, not for limiting enforcement of the present invention and interest field, can not use transition feed bin part in the specific implementation, reinforced and melting can be made to independently one, injection mo(u)lding is integrated.Smelting metal independently completes corresponding melting and moulding process to melting part and injection part parallel and linking respectively like this, allows melting part and injection part really realize the transformation between vacuum and atmospheric environment, keeps high vacuum state.This mode also can be as the reduction procedure of the technology of the present invention method.All equivalences of making according to the content described in the present patent application scope of patent protection change and modify, and all should be included in the present patent application the scope of the claims.
Claims (3)
1. an efficient high vacuum melting pressure casting method; it is characterized in that; the method is connected the vacuum extractor of vacuum die casting machine respectively by pipeline with transition feed bin, working chamber, injection mechanism, the clamping mechanism of vacuum die casting machine; and the channel setting vacuum separation valve between transition feed bin and working chamber, working chamber and injection mechanism; by forming between three, not only communicate but also three unit independently, make smelting metal respectively in three spaces independently and be connected and complete corresponding quantifying feed, melting, foundry goods molding procedure.
The concrete steps of described method are:
A, elder generation put into the metal charge piece of required melting at transition feed bin, and clamping mechanism mould dynamic model and cover half are closed up to the molding cavity that makes it to form sealing;
B, startup vacuum extractor vacuumize the cavity of transition feed bin, working chamber and injection mechanism, reach the condition of high vacuum degree of setting;
C, open transition feed bin and working chamber molten between the vacuum separation valve of passage, by metal derby material after transition feed bin is poured into working chamber, close cross feed bin melt with working chamber between the vacuum separation valve of passage;
D, under vacuum state, heat working chamber's smelting metal piece material;
E, unlatching transition feed bin rejoin metal derby material and vacuumize;
When F, working chamber's liquation reach temperature required, open the vacuum separation valve between working chamber and injection mechanism, molten metal is injected to injection mechanism, then close the vacuum separation valve between working chamber and injection mechanism;
G, injection mechanism are implemented to clamping mechanism cavity injection mo(u)lding workpiece after injecting liquation under vacuum state,
After H, Workpiece shaping, opened lock mold mechanism takes out workpiece, and then closes and form sealing die cavity and vacuumize.
2. an efficient high vacuum melting die cast equipment as claimed in claim 1, it comprises the control system (1) of die cast equipment, be arranged on the clamping mechanism (3) on board (2), working chamber (4), transition feed bin (5), injection mechanism (6), hydraulic mechanism (7), and vacuum extractor (8), it is characterized in that, described vacuum extractor (8) and clamping mechanism (3), working chamber (4), transition feed bin (5), injection mechanism connects by pump-line respectively between (6) separately, between described transition feed bin (5) and working chamber (4), between working chamber (4) and injection mechanism (6), be provided with interface channel, passage is provided with vacuum separation valve (9).
3. efficient high vacuum melting die cast equipment according to claim 2, it is characterized in that, described working chamber (4) comprises a warehouse (40), turnover melting kettle (41) is housed in described warehouse (40), outside melting kettle (41), be arranged with heater coil (42), melting kettle (41) below is provided with liquation filter tunnel (43), and the warehouse (40) of described working chamber (4) is provided with the assembly of bleeding (44) that is connected with vacuum extractor (8) pipeline, removes vacuum air intake assembly (45) and Pressure gauge (46);
Described transition feed bin (5) comprises and on charging aperture assembly (50) that feed bin top is provided with, the installation material transporting mechanism (51) in storehouse, transition feed bin (5), is also provided with the assembly of bleeding (52) that is connected with vacuum extractor (8) pipeline, removes vacuum air intake assembly (53) and Pressure gauge (46).
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325107A (en) * | 2014-11-20 | 2015-02-04 | 苏州凯宥电子科技有限公司 | High-efficiency high-vacuum shaping equipment of conventional pressure casting metal (aluminum, zinc and copper) alloy and method |
| CN106424637A (en) * | 2016-11-15 | 2017-02-22 | 中国科学院金属研究所 | Massive amorphous alloy high-vacuum die casting forming equipment and process |
| CN106623843A (en) * | 2017-01-12 | 2017-05-10 | 张斌 | Metal die-casting molding equipment and metal die-casting molding method |
| CN107020362A (en) * | 2017-05-04 | 2017-08-08 | 张斌 | Amorphous metal forming method |
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| CN110177635A (en) * | 2016-10-06 | 2019-08-27 | 基石知识产权有限公司 | The die-casting system of amorphous alloy |
| CN106424637A (en) * | 2016-11-15 | 2017-02-22 | 中国科学院金属研究所 | Massive amorphous alloy high-vacuum die casting forming equipment and process |
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