CN104193304A - Environment-friendly paper ceramic and preparation method thereof - Google Patents
Environment-friendly paper ceramic and preparation method thereof Download PDFInfo
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- CN104193304A CN104193304A CN201410415575.XA CN201410415575A CN104193304A CN 104193304 A CN104193304 A CN 104193304A CN 201410415575 A CN201410415575 A CN 201410415575A CN 104193304 A CN104193304 A CN 104193304A
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- Prior art keywords
- paper
- environment protecting
- pottery
- paper pulp
- preparation
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- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 239000000919 ceramic Substances 0.000 title abstract description 12
- 229920001131 Pulp (paper) Polymers 0.000 claims abstract description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000001035 drying Methods 0.000 claims abstract description 19
- 229940036811 bone meal Drugs 0.000 claims abstract description 15
- 239000002374 bone meal Substances 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000000465 moulding Methods 0.000 claims abstract description 9
- 238000005498 polishing Methods 0.000 claims description 15
- 230000004048 modification Effects 0.000 claims description 13
- 238000012986 modification Methods 0.000 claims description 13
- 239000000758 substrate Substances 0.000 claims description 12
- 238000000227 grinding Methods 0.000 claims description 10
- 239000011268 mixed slurry Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 239000005995 Aluminium silicate Substances 0.000 claims description 4
- 235000012211 aluminium silicate Nutrition 0.000 claims description 4
- 238000000265 homogenisation Methods 0.000 claims description 4
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 4
- 229920002472 Starch Polymers 0.000 claims description 3
- 239000002250 absorbent Substances 0.000 claims description 3
- 239000010440 gypsum Substances 0.000 claims description 3
- 229910052602 gypsum Inorganic materials 0.000 claims description 3
- 235000019698 starch Nutrition 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 9
- 239000002002 slurry Substances 0.000 abstract description 5
- 238000005336 cracking Methods 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 229910052573 porcelain Inorganic materials 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 5
- 238000010304 firing Methods 0.000 description 4
- 235000019832 sodium triphosphate Nutrition 0.000 description 4
- 238000002156 mixing Methods 0.000 description 3
- 101710194948 Protein phosphatase PhpP Proteins 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N ferric oxide Chemical compound O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 229920000609 methyl cellulose Polymers 0.000 description 2
- 239000001923 methylcellulose Substances 0.000 description 2
- 239000010893 paper waste Substances 0.000 description 2
- HWGNBUXHKFFFIH-UHFFFAOYSA-I pentasodium;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O HWGNBUXHKFFFIH-UHFFFAOYSA-I 0.000 description 2
- 235000019353 potassium silicate Nutrition 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 2
- 239000000470 constituent Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to the filed of production of ceramic and in particular relates to environment-friendly paper ceramic and a preparation method thereof. The environment-friendly paper ceramic is prepared from the following raw material components in parts by weight: 450-500 parts of mud, 20-25 parts of paper pulp and 90-100 parts of bone meal, wherein a weight ratio of paper scrap to water in the paper pulp is 1:2. The environment-friendly paper ceramic provided by the invention has the advantages that the paper pulp is added in the raw materials used for preparation of ceramic, so that flexibility of the whole slurry is improved, the slurry can coat a mould in a thin layer in a die moulding process, and further a ceramic product with the thickness of 1mm can be prepared; in a drying process of the environment-friendly paper ceramic, after massive moisture is removed, cracking phenomenon can not be caused or is hardly caused, further ceramic making success rate is effectively increased, and the defect that manpower and material resources are wasted as a muddy green body cracks easily in the prior art is effectively overcome.
Description
Technical field
The present invention relates to ceramic making field, in particular to a kind of environment protecting paper pottery and preparation method thereof.
Background technology
At present, in ceramic, common porcelain making raw material is mud, by plastic after mould molding and follow-up firing, yet, this common pottery, it makes main raw material is only mud; In the process of making, by carrying out after the mud demoulding in dry process, along with separating out of large quantity of moisture, the slurry blank after whole dehydration, owing to embodying stronger shrinkability, often there will be the phenomenon of cracking.
Therefore, in correlation technique, because porcelain making material choice is single, often can cause the demoulding after slurry blank when dry, ftracture, thereby whole porcelain making operation is scrapped, need again prepare slip, and carry out the operations such as moulding, caused expending of man power and material.
Summary of the invention
The object of the present invention is to provide a kind of environment protecting paper pottery, to solve above-mentioned technical problem.Another object of the present invention is to provide a kind of preparation method of above-mentioned environment protecting paper pottery.
Environment protecting paper pottery is provided in an embodiment of the present invention, and according to parts by weight meter, its material component comprises: mud 450-500 part, paper pulp 20-25 part, bone meal 90-100 part; Wherein, in described paper pulp, the weight ratio of paper scrap and water is 1:2.
This environment protecting paper pottery provided by the invention, its making raw material is comprised of mud, paper pulp and the bone meal etc. of the umber of set weight; Because the composition of paper pulp (having set paper water ratio) be take fiber as main, after so it mixes with raw materials such as mud, can make the plasticity-of mixed slurry increase, and then after the follow-up flat base substrate demoulding of making and in dry process, the stretch-resistance of base substrate is strengthened, thereby improved the larger defect of base substrate fragility of being made by single mud in prior art.Therefore, in dry process, after large quantity of moisture is deviate from, can (or seldom) there is not the phenomenon ftractureing, and then effectively increased the successful of porcelain making, effectively solved in prior art the defect due to the shale base substrate wasting manpower and material resources who causes easy to crack.
In addition, in the present invention, owing to having added paper pulp in the raw material of porcelain making, so that the snappiness of whole slip increases, in formed in mould process, the aspect that it can be very thin overlays on mould, and then can meet the preparation that thickness is the ceramic products of 1mm level.
On the other hand, owing to having added paper pulp in porcelain making raw material of the present invention, and paper pulp can prepare by any waste paper, and therefore, the indirect re-using that has realized waste paper, embodies environmental protection, economic advantage.
Optionally, according to weight fraction meter, its material component comprises: 500 parts, mud, 23 parts of paper pulp, 95 parts of bone meal; Wherein, in described paper pulp, the weight ratio of paper scrap and water is 1:2.
Optionally, the mixture that described mud is kaolin and water.
It is a kind of according to the preparation method of above-mentioned environment protecting paper pottery that the embodiment of the present invention also provides, and comprises the following steps:
(1), prepare respectively mud and paper pulp;
(2), described mud and paper pulp are mixed according to set weight ratio after, add bone meal, homogenization treatment, obtains mixed slurry;
(3), described mixed slurry is used to the demoulding after mould molding, obtain base substrate;
(4), by carrying out successively biscuiting after described body drying, modifying, fire and grinding and polishing, obtain environment protecting paper pottery.
Optionally, in step (1), prepare described paper pulp and specifically comprise:
Water by paper soak softening after decompositionizations starches, then filter the paper pulp that to obtain paper, water weight ratio be 1:2.
Optionally, in step (3), described mould is water-absorbent gypsum mold.
Optionally, in step (4): described being dried as drying in the shade or lower than drying under 100 ℃ of environment
Optionally, in step (4), specifically comprise:
By polishing modification after 500-800 ℃ of biscuiting 5-6 hour after described body drying, obtain modifying rear goods;
Grinding and polishing after goods after described modification are fired under not higher than the condition of 1300 ℃, obtains environment protecting paper pottery.
Optionally, described step by after described body drying after 500-800 ℃ of biscuiting 5-6 hour polishing modify, after obtaining modifying rear goods, described goods after described modification are fired under not higher than the condition of 1300 ℃ after grinding and polishing, before obtaining environment protecting paper pottery, also comprise:
Goods after described modification are carried out to glazing treatment.
By aforesaid method, different material constituents can be made to potting porcelain, and easy and simple to handle.
Accompanying drawing explanation
In order to be illustrated more clearly in the specific embodiment of the invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The preparation flow schematic diagram of the environment protecting paper pottery that Fig. 1 provides for the embodiment of the present invention four.
Embodiment
For making the object, technical solutions and advantages of the present invention clearer; to technical scheme of the present invention be carried out to clear, complete description below; embodiment based in the present invention; those of ordinary skills are resulting all other embodiments under the prerequisite of not making creative work, all belong to the scope that the present invention protects.
This environment protecting paper pottery provided by the invention, according to parts by weight meter, its material component comprises: mud 450-500 part, paper pulp 20-25 part, bone meal 90-100 part; Wherein, in described paper pulp, the weight ratio of paper scrap and water is 1:2.On above-mentioned basis, in order to reach better molding effect, can also be in conjunction with following one or more restrictions: preferred, according to weight fraction meter, its material component comprises: 500 parts, mud, 23 parts of paper pulp, 95 parts of bone meal; Wherein, in described paper pulp, the weight ratio of paper scrap and water is 1:2; In addition, preferred, described mud is the mixture of kaolin and water.
In addition, the present invention, also in conjunction with above-mentioned content, provides following specific embodiment to the composition of environment protecting paper pottery:
Embodiment mono-
The environment protecting paper pottery of the present embodiment, according to parts by weight meter, its material component comprises: 450 parts, mud, 20 parts of paper pulp, 90 parts of bone meal; Wherein, in described paper pulp, the weight ratio of paper scrap and water is 1:2.
Embodiment bis-
The environment protecting paper pottery of the present embodiment, according to parts by weight meter, its material component comprises: 470 parts, mud, 23 parts of paper pulp, 95 parts of bone meal; Wherein, in described paper pulp, the weight ratio of paper scrap and water is 1:2.
Embodiment tri-
The environment protecting paper pottery of the present embodiment, according to parts by weight meter, its material component comprises: 500 parts, mud, 25 parts of paper pulp, 100 parts of bone meal; Wherein, in described paper pulp, the weight ratio of paper scrap and water is 1:2.
In further technical scheme, on the basis of above-described embodiment two, in order to improve suspension and the mobility of mud when the batch mixing; And help improve intensity and the acidproof heat-proof performance of slip in batch mixing process; Preferably, in the component of environment protecting paper pottery, can also add methylcellulose gum, tripoly phosphate sodium STPP and water glass.
Concrete, the weight of added methylcellulose gum is mud 0.2 ‰, the 0.3-0.6% that the weight of tripoly phosphate sodium STPP is mud (with 0.45 for most preferably); And the 0.3-0.5% that the addition of water glass is mud (with 0.4 for most preferably).
In order to make the environment protecting paper pottery of the above embodiment of the present invention, better applied, more effectively be applied in the field of metal rust preventing, the present invention also provides embodiment tetra-on the basis of above-described embodiment, embodiment tetra-has provided the making method of the environment protecting paper pottery of above-described embodiment, now be described in detail and explain, please refer to Fig. 1:
Embodiment tetra-
Please refer to Fig. 1, in the present embodiment, the preparation method of environment protecting paper pottery comprises the following steps:
Step 101: prepare respectively mud and paper pulp;
In this step, prepare described paper pulp and specifically comprise: water by paper soak softening after decompositionizations starches, then filter the paper pulp that to obtain paper, water weight ratio be 1:2.
Preparing mud specifically comprises: after kaolin is added to the water, in dissolver (agitator of fast turn-around), homogenize, become the mud that is applicable to ratio.
Step 102: after described mud and paper pulp are mixed according to set weight ratio, add bone meal, homogenization treatment, obtains mixed slurry;
In step 102, in homogenization treatment process, adopt high speed agitator to realize.
Step 103: by the demoulding after described mixed slurry use mould molding, obtain base substrate;
For a large amount of the dividing of water in slurry is sucked out, preferred, in this step, should adopt the moulding of water-absorbent gypsum mold formulation.
Step 104: by carrying out successively biscuiting after described body drying, modifying, fire and grinding and polishing, obtain environment protecting paper pottery;
Concrete, described being dried as drying in the shade or lower than drying under 100 ℃ of environment; It is pointed out that in the present embodiment, owing to having added paper pulp in porcelain making raw material, therefore, in dry process, it can be exposed to the sun in the sun, and base substrate there will not be the phenomenon of cracking.In addition, this step can be carried out according to following operation:
By polishing modification after 500-800 ℃ of biscuiting 5-6 hour after described body drying, obtain modifying rear goods;
Grinding and polishing after goods after described modification are fired under not higher than the condition of 1300 ℃, obtains environment protecting paper pottery.
The temperature and time of biscuiting is preferred 500-800 ℃ and 5-6 hour respectively, under this condition, can meet base substrate on the one hand and partly shrink, and in addition, has also avoided base substrate to cross and has burnt till porcelain.And, 500-800 ℃ after biscuiting 5-6 hour, paper pulp composition in base substrate is due to its non-refractory and then burnt, and then make base substrate present micro hole structure, there is good light transmission, and weight also alleviates thereupon, after follow-up high-temperature firing and grinding and polishing, it is suitable as special light transmission goods and uses (as lampshade etc.) very much.In addition, the mixing raw material that bone meal (further make the light transmission of the paper pottery made outstanding) and paper pulp form can make the light transmission of paper pottery very outstanding, can meet the application demand that light transmission is had relatively high expectations.
After it is pointed out that and obtaining modifying rear goods, for the goods of some particular requirement, preferably, need to carry out glazing treatment to it, after glazing, the hole of goods can be added stifled, and then the normal high-temperature firing after can carrying out, and glaze layer is firm sticks to product surface.In the process of high-temperature firing (temperature is 1300 ℃), goods after whole modification (comprise glazing after goods), contraction moulding that can be a large amount of, then carry out can obtaining finished product after grinding and polishing.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (9)
1. an environment protecting paper pottery, is characterized in that, according to parts by weight meter, its material component comprises:
Mud 450-500 part, paper pulp 20-25 part, bone meal 90-100 part;
Wherein, in described paper pulp, the weight ratio of paper scrap and water is 1:2.
2. environment protecting paper pottery according to claim 1, is characterized in that, according to weight fraction meter, its material component comprises:
500 parts, mud, 23 parts of paper pulp, 95 parts of bone meal;
Wherein, in described paper pulp, the weight ratio of paper scrap and water is 1:2.
3. environment protecting paper pottery according to claim 2, is characterized in that, described mud is the mixture of kaolin and water.
4. a preparation method for environment protecting paper pottery according to claim 1, is characterized in that, comprises the following steps:
(1), prepare respectively mud and paper pulp;
(2), described mud and paper pulp are mixed according to set weight ratio after, add bone meal, homogenization treatment, obtains mixed slurry;
(3), described mixed slurry is used to the demoulding after mould molding, obtain base substrate;
(4), by carrying out successively biscuiting after described body drying, modifying, fire and grinding and polishing, obtain environment protecting paper pottery.
5. the preparation method of environment protecting paper pottery according to claim 4, is characterized in that, in step (1), prepares described paper pulp and specifically comprises:
Water by paper soak softening after decompositionizations starches, then filter the paper pulp that to obtain paper, water weight ratio be 1:2.
6. the preparation method of environment protecting paper pottery according to claim 4, is characterized in that, in step (3), described mould is water-absorbent gypsum mold.
7. the preparation method of environment protecting paper pottery according to claim 4, is characterized in that, in step (4):
Described being dried as drying in the shade or lower than drying under 100 ℃ of environment.
8. according to the preparation method of the environment protecting paper pottery described in claim 4-7 any one, it is characterized in that, in step (4), specifically comprise:
By polishing modification after 500-800 ℃ of biscuiting 5-6 hour after described body drying, obtain modifying rear goods;
Grinding and polishing after goods after described modification are fired under not higher than the condition of 1300 ℃, obtains environment protecting paper pottery.
9. the preparation method of environment protecting paper pottery according to claim 8, it is characterized in that, described step by after described body drying after 500-800 ℃ of biscuiting 5-6 hour polishing modify, after obtaining modifying rear goods, described goods after described modification are fired under not higher than the condition of 1300 ℃ after grinding and polishing, before obtaining environment protecting paper pottery, also comprise:
Goods after described modification are carried out to glazing treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410415575.XA CN104193304B (en) | 2014-08-21 | 2014-08-21 | A kind of environment protecting paper pottery and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410415575.XA CN104193304B (en) | 2014-08-21 | 2014-08-21 | A kind of environment protecting paper pottery and preparation method thereof |
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| Publication Number | Publication Date |
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| CN104193304A true CN104193304A (en) | 2014-12-10 |
| CN104193304B CN104193304B (en) | 2016-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410415575.XA Active CN104193304B (en) | 2014-08-21 | 2014-08-21 | A kind of environment protecting paper pottery and preparation method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106810196A (en) * | 2017-02-14 | 2017-06-09 | 沈卫光 | A kind of preparation method of boccaro stamp |
| CN108585764A (en) * | 2018-04-02 | 2018-09-28 | 翁遇冰 | A kind of ultra-thin high-ductility Longquan celadon lampshade and preparation method thereof |
| CN109020484A (en) * | 2018-09-12 | 2018-12-18 | 湖南师范大学 | A kind of processing method of ceramic raw material |
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| CN101747022A (en) * | 2008-11-28 | 2010-06-23 | 沈阳临德陶瓷研发有限公司 | Method for improving ceramic performance by using pulp waste liquid |
| CN102951917A (en) * | 2012-11-23 | 2013-03-06 | 山东鲁阳股份有限公司 | Preparation method of light mullite brick |
| CN103951398A (en) * | 2014-04-08 | 2014-07-30 | 安徽省亚欧陶瓷有限责任公司 | High-wear-resistant ceramic tile and preparation method thereof |
-
2014
- 2014-08-21 CN CN201410415575.XA patent/CN104193304B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101747022A (en) * | 2008-11-28 | 2010-06-23 | 沈阳临德陶瓷研发有限公司 | Method for improving ceramic performance by using pulp waste liquid |
| CN102951917A (en) * | 2012-11-23 | 2013-03-06 | 山东鲁阳股份有限公司 | Preparation method of light mullite brick |
| CN103951398A (en) * | 2014-04-08 | 2014-07-30 | 安徽省亚欧陶瓷有限责任公司 | High-wear-resistant ceramic tile and preparation method thereof |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106810196A (en) * | 2017-02-14 | 2017-06-09 | 沈卫光 | A kind of preparation method of boccaro stamp |
| CN106810196B (en) * | 2017-02-14 | 2019-11-19 | 沈卫光 | A kind of preparation method of boccaro stamp |
| CN108585764A (en) * | 2018-04-02 | 2018-09-28 | 翁遇冰 | A kind of ultra-thin high-ductility Longquan celadon lampshade and preparation method thereof |
| CN109020484A (en) * | 2018-09-12 | 2018-12-18 | 湖南师范大学 | A kind of processing method of ceramic raw material |
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| Publication number | Publication date |
|---|---|
| CN104193304B (en) | 2016-04-13 |
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Effective date of registration: 20210910 Address after: 362000 272 maoxia village, Yongchun Town, Yongchun, Fujian Patentee after: YONGCHUN QIANGAO INTELLIGENT TECHNOLOGY Co.,Ltd. Address before: 201702 Room 102, No. 13, Lane 177, Zhenping Road, Putuo District, Shanghai Patentee before: Yang Fanshun |
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Effective date of registration: 20211009 Address after: Liu'an Development Zone, Yongchun County, Quanzhou City, Fujian Province (east side of Taoxi bridge) Patentee after: Yongchun County Product Quality Inspection Institute Fujian fragrance product quality inspection center, national incense burning product quality supervision and Inspection Center (Fujian) Address before: 362000 272 maoxia village, Yongchun Town, Yongchun, Fujian Patentee before: YONGCHUN QIANGAO INTELLIGENT TECHNOLOGY Co.,Ltd. |