CN206815730U - Unburned natural-like stone - Google Patents

Unburned natural-like stone Download PDF

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Publication number
CN206815730U
CN206815730U CN201720079194.8U CN201720079194U CN206815730U CN 206815730 U CN206815730 U CN 206815730U CN 201720079194 U CN201720079194 U CN 201720079194U CN 206815730 U CN206815730 U CN 206815730U
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China
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layer
stone
natural
texture layer
texture
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CN201720079194.8U
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彭基昌
汤建光
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FOSHAN SANSHUI YINGJIE PRECISION MACHINERY CO LTD
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FOSHAN SANSHUI YINGJIE PRECISION MACHINERY CO LTD
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Abstract

The utility model discloses a kind of unburned natural-like stone, it is characterised in that intermediate grain layer, the sealer set including base substrate and thereon, intermediate grain layer include at least one layer of stamp texture layer and/or cloth texture layer.The utility model is simple in construction, and production and processing is convenient, and compared to the product of same type, plasticity is stronger, more superior with more the effect of natural-like stone, performance.

Description

Unburned natural-like stone
Technical field
Natural-like stone technical field is the utility model is related to, specifically relates to a kind of unburned natural-like stone.
Background technology
At present, in ceramic wall and floor bricks production process, the ceramic tile and natural-like stone of imitating natural stone texture are increasingly becoming Main flow, also increasingly obtain the high praise of consumer.Its preparation flow of the ceramic tile of common imitating natural stone texture includes:1st, base substrate The preparation of raw material:The compound with certain moisture content is made in conventional ceramic brick raw material;2nd, by mixture distributor in solid hopper Interior formation pug layer;3rd, one layer of pattern powder of charity forms powder layer on pug layer;4th, adobe is made in punching press;5th, burn till;6、 Rubbing down is processed.Because the ceramic tile of imitating natural stone texture generally needs high temperature to burn till, surrounding enviroment are polluted very big;Moreover, The conventional preparation method of the natural stone texture of ceramic tile only has two kinds, and they are silk-screen printing and grid striped cloth respectively, its The texture lines of formation compared with the texture lines of lithotome, there is lines it is excessively thick, inflexible, simulation quality is poor the defects of.
The preparation flow of common natural-like stone includes:Material homogenizer-batch mixing-cloth-shaping-solidification-throwing Light, although without high-temperature calcination, because all raw materials are all to rely on press disposal pressed moulding, therefore the mechanics of product Performance depends primarily on the rank of press, and the requirement to production equipment is higher;Depend on moreover, the texture of its natural-like stone is formed It is uncontrollable in the configuration of the method and dough of cloth, texturing process, it is difficult to obtain the natural stone texture in ideal.
Therefore, how to provide, a kind of processing technology is simple, and production cost is low, environmental protection and energy saving, has natural stone texture Unburned natural-like stone, it is worth the problem inquired into as those skilled in the art already.
The content of the invention
The purpose of this utility model is exactly to provide a kind of simple in construction to solve the deficiency of prior art, and production adds Work is convenient, the low unburned natural-like stone with natural stone texture of production cost.
The utility model is to realize above-mentioned purpose using following technical solution:A kind of unburned natural-like stone, its It is characterised by, including base substrate and the intermediate grain layer, the sealer that set thereon, intermediate grain layer include at least one layer of stamp Texture layer and/or cloth texture layer.
As a further illustration of the above scheme, the intermediate grain layer includes stamp texture layer and cloth texture layer.
Further, the stamp texture layer is arranged on base substrate, and cloth texture layer is covered on stamp texture layer.
Further, the base substrate is plate-like substrate, is made of organic or inorganic material.
Further, the base substrate is ceramic wafer, glass plate, calcium silicate board with microporous or composite plate.
Further, the stamp texture layer is the planar grains layer of the natural-like stone directly set in billet surface.
Further, the cloth texture layer is that glue bonds the cubic texture layer being combined, solid with solid material Material is compound material more than one or both of powder-material, block material and bulk goods.
Further, glue is using UV glue or common glue.
Further, sealer is dope layer one or more transparent or semitransparent or with certain color.
The beneficial effect that the utility model can be reached using above-mentioned technical solution is:
The utility model uses plate-like substrate as base substrate, and intermediate grain layer, sealer are set gradually thereon, Wherein, intermediate grain layer can be stamp texture layer, cloth texture layer or stamp texture layer, the combination of cloth texture layer, make The texture of natural-like stone can directly be produced on plate-like substrate surface by obtaining;On this basis, the utility model is also in middle interband It is added as needed between reason layer and sealer more than one or both of powder-material, block material and bulk goods compound Material, product surface is produced grain effect, visual effect and the handle effect of more horn of plenty, be different from the past all imitative natural Stone material, tool have an unexpected effect.
Brief description of the drawings
Fig. 1 is the structural representation of embodiment 1 of the present utility model;
Fig. 2 is the structural representation of embodiment 2 of the present utility model;
Fig. 3 is the structural representation of embodiment 3 of the present utility model;
Fig. 4 is the structural representation of embodiment 4 of the present utility model.
Description of reference numerals:1st, sealer 2, cloth texture layer 3, stamp texture layer 4, ceramic wafer 5, calcium silicate board with microporous 6th, glass plate.
Embodiment
The technical program is explained in detail below in conjunction with specific embodiment.
The utility model is a kind of unburned natural-like stone, including base substrate and the intermediate grain layer that sets thereon, surface are protected Sheath, intermediate grain layer include at least one layer of stamp texture layer and/or cloth texture layer.Base substrate, intermediate grain layer, surface protection The thickness ratio of layer is 3-10:1-2:1, base substrate typically uses ceramic wafer, glass plate, calcium silicate board with microporous, plastic plate or composite plate.Surface is protected Sheath is the transparent or semitransparent coating of intermediate grain layer surface coating, has good fixed effect and visual effect, and Waterproof is played, strengthens the effect of weatherability.Stamp texture layer is directly to produce to imitate naturally in ceramic plate surface by mode of printing The texture of stone material, its colouring agent are generally adopted by stamp-pad ink, or ink, can be organic or inorganic materials.
Embodiment 1
As shown in figure 1, a kind of unburned natural-like stone, including it is layered sealer 1, the cloth of setting successively from top to bottom Expect texture layer 2, stamp texture layer 3 and ceramic wafer 4.The cloth texture layer is that glue is stood with what solid material bonding was combined Volume textures layer, solid material are bulk goods, such as sand grains.Ceramic wafer 4, cloth texture layer 2, stamp texture layer 3, sealer 1 Thickness ratio be 6:3:2:1.
It is the preparation method of unburned natural-like stone below, first takes the ceramic wafer of specification as needed as base material, Dried up after cleaning up, the texture of natural-like stone is then directly printed on ceramic wafer, dried, then cloth is laid in grain surface Expect texture layer, be sent into press compacting, drying, and sealer is covered above cloth texture layer.
Further, during stamp texture layer is printed, the colouring agent of use is to use organic pigment, uses low temperature Drying or UV curing ovens, solidify pattern.Stamp texture layer using inkjet printing mode.
Further, during cloth texture layer is laid, it is first to coat one layer of glue layer, is then laid on glue layer Solid material is to form texture.
Further, in order to improve production efficiency, glue completes laying cloth texture layer process using UV glue Afterwards, UV ultraviolet lamp stoves are sent into, glue is quickly solidified.
Embodiment 2
Such as Fig. 2, in the present embodiment, a kind of unburned natural-like stone, including be layered the surface of setting successively from top to bottom and protect Sheath 1, stamp texture layer 3, cloth texture layer 2 and calcium silicate board with microporous 5.Calcium silicate board with microporous 5, cloth texture layer 2, stamp texture layer 3, surface are protected The thickness ratio of sheath 1 is 7:2:1:1.
It is the preparation method of unburned natural-like stone below, first takes the calcium silicate board with microporous of specification as needed as base material, Dried up after cleaning up, cloth texture layer is then laid on calcium silicate board with microporous, be sent into press compacting, drying, republish imitation natural stone The texture of material, finally cover sealer above stamp texture layer.
Further, during stamp texture layer is printed, the colouring agent of use is to use inorganic pigment, after stamp By the way of Fast Sintering, solidify pattern.Glue is using common glue, after completing laying cloth texture layer process, Baker is sent into, makes glue curing.Stamp texture layer using silk-screen printing mode.
Embodiment 3
As shown in figure 3, in the present embodiment, a kind of unburned natural-like stone, including it is layered the table of setting successively from top to bottom Face protective layer 1, cloth texture layer 2, ceramic wafer 4.
It is the preparation method of unburned natural-like stone below, the ceramic wafer for first taking specification as needed is base material, clearly Dried up after wash clean, cloth texture layer is then laid on ceramic wafer, be sent into press compacting, drying, finally in cloth texture layer Top covers sealer.
Further, during cloth texture layer is laid, it is first to coat one layer of glue layer, is then laid on glue layer Solid material is to form texture.In order to improve production efficiency, glue completes laying cloth texture layer process using UV glue Afterwards, UV ultraviolet lamp stoves are sent into, glue is quickly solidified.
Embodiment 4
As shown in figure 4, in the present embodiment, a kind of unburned natural-like stone, including it is layered the table of setting successively from top to bottom Face protective layer 1, stamp texture layer 3, glass plate 6.
It is the preparation method of unburned natural-like stone below, the ceramic wafer for first taking specification as needed is base material, clearly Dried up after wash clean, then print texture on a glass, dried, finally cover sealer above printing texture layer.
Further, during stamp texture layer is printed, the colouring agent of use is to use organic pigment, uses low temperature Drying or UV curing ovens, solidify pattern.Stamp texture layer using inkjet printing mode.
The utility model compared with prior art, 1, product surface produce the grain effect of more horn of plenty, visual effect and Handle effect, is different from the past all natural-like stones, and tool has an unexpected effect;2nd, product with ceramic wafer, glass plate, Calcium silicate board with microporous, plastic plate or composite plate have support of the enough intensity as stamp texture layer, cloth texture layer as base material, The performance of product is improved, greatly reduces the difficulty of production, reduces production cost, it is easier to the popularization and application of product;3、 The setting of sealer can improve the weatherability of product, service life length.
Above-described is only preferred embodiment of the present utility model, it is noted that for the ordinary skill of this area For personnel, on the premise of not departing from the utility model and creating design, various modifications and improvements can be made, these all belong to In the scope of protection of the utility model.

Claims (7)

1. a kind of unburned natural-like stone, it is characterised in that the intermediate grain layer that sets including base substrate and thereon, surface protection Layer, intermediate grain layer include at least one layer of stamp texture layer and/or cloth texture layer;Stamp texture layer is arranged on base substrate, cloth Material texture layer is covered on stamp texture layer.
2. unburned natural-like stone according to claim 1, it is characterised in that the base substrate is plate-like substrate, using having Machine or inorganic material are made.
3. unburned natural-like stone according to claim 1, it is characterised in that the base substrate is ceramic wafer, glass plate, silicon Calcium plate or composite plate.
4. unburned natural-like stone according to claim 1, it is characterised in that the stamp texture layer is directly in base substrate The planar grains layer for the natural-like stone that surface is set.
5. unburned natural-like stone according to claim 1, it is characterised in that the cloth texture layer is glue and solid Material bonds the cubic texture layer that is combined, solid material be one or both of powder-material, block material and bulk goods with On compound material.
6. unburned natural-like stone according to claim 5, it is characterised in that glue is using UV glue or commonly Glue.
7. unburned natural-like stone according to claim 1, it is characterised in that sealer is one or more transparent Or dope layer translucent or with certain color.
CN201720079194.8U 2017-01-19 2017-01-19 Unburned natural-like stone Active CN206815730U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106869442A (en) * 2017-01-19 2017-06-20 佛山市三水盈捷精密机械有限公司 Unburned natural-like stone and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106869442A (en) * 2017-01-19 2017-06-20 佛山市三水盈捷精密机械有限公司 Unburned natural-like stone and preparation method thereof

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