Summary of the invention
The object of the invention is for the problems referred to above, develop one carbon nanotube is incorporated into base substrate, nano material is incorporated into the ceramic tile of the carbon nanotube enhancing of glaze,
Base substrate weight part consists of:
10 ~ 45 parts of potassium felspar sands; 10 ~ 20 parts of albites; 15~20 parts of Guangxi white claies; 30~50 parts of attapulgites; 20 ~ 30 parts of mullites; 30~50 parts, water; 1~3 part of carbon nanotube; 1~2 part of tripoly phosphate sodium STPP; 1 ~ 5 part of tempering fiber;
Glaze weight part consists of:
15~25 parts of feldspars, 10 ~ 15 parts of kaolin, 8 ~ 10 parts, quartz, burn 10~20 parts, talcum, 13~22 parts, Wingdale, 0.5~5 part, chromic oxide, five 3~9 parts of oxidation two boron, 8~15 parts, aluminum oxide, 5~12 parts, diatomite, 6~15 parts of electrosmelted magnesite clinkers, 5~14 parts of zirconium silicates, 1 ~ 10 part of titanium oxide, 1 ~ 10 part, zinc oxide, 1 ~ 5 part of terbium sesquioxide, 1 ~ 10 part of Samarium trioxide, 1 ~ 5 part of lutecium oxide, 1 ~ 5 part of metal nanoparticle;
The ceramic tile that described carbon nanotube strengthens is made by the method for being prepared as follows:
(1) after blank raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, abrading-ball is aluminum oxide abrading-ball, by ball milling 30-100min, obtains mixing the slurry of homogeneous, by sieving, after mist projection granulating, by waiting static pressure compression moulding, and ageing 1-2 days at room temperature, obtain green compact, at 800 ~ 830 DEG C, green compact are carried out to biscuiting 30-40min subsequently;
(2) after glaze raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, and abrading-ball is aluminum oxide abrading-ball, by ball milling 30-100min, obtains mixing the glaze of homogeneous;
(3) adopt the mode of glaze spraying or pouring glaze that glaze is imposed on green compact surface, then burn till at roller kiln, firing temperature is 1185~1200 DEG C, and firing period is 50 ~ 55min, by following process, obtains the ceramic tile finished product that carbon nanotube strengthens.
As preferably, described metal nanoparticle is gold nano grain, silver nano-grain or copper nano particles.
As preferably, described metal nanoparticle is of a size of 1-30nm.
As preferably, described base substrate weight part consists of: 38 parts of potassium felspar sands; 16 parts of albites; 18 parts of Guangxi white claies; 40 parts of Attapulgite; 27 parts of mullites; 47 parts, water; 2 parts of carbon nanotubes; 1 part of tripoly phosphate sodium STPP; 4 parts of tempering fibers.
As preferably, described glaze weight part consists of: 18 parts of feldspars, 14 parts of kaolin, 9 parts, quartz, burns 15 parts, talcum, 20 parts, Wingdale, 3 parts, chromic oxide, five 6 parts of oxidation two boron, 9 parts, aluminum oxide, 10 parts, diatomite, 8 parts of electrosmelted magnesite clinkers, 7 parts of zirconium silicates, 7 parts of titanium oxide, 8 parts, zinc oxide, 4 parts of terbium sesquioxides, 6 parts of Samarium trioxides, 3 parts of lutecium oxides, 4 parts of metal nanoparticles.
Beneficial effect of the present invention:
(1) the present invention organically combines various blank raw materials and glaze raw material by creationary, and pass through optimal preparation technology, obtain good mechanical property, the ceramic tile that refractory heat-insulating, health environment-friendly, the carbon nanotube that heat conductivility coefficient is little, lightweight, water-intake rate is low, glaze color and luster is obvious and adjustable strengthen.
(2) the present invention is by introducing carbon nanotube as ceramic body material, the not only toughness reinforcing mechanical property of ceramic body, and also reduced the weight of ceramic body;
(3) the present invention, by metal nanoparticle is incorporated into glaze, combines itself and rare earth glaze, has greatly promoted the color of glaze.
(4) the ceramic tile preparation technology that the carbon nanotube that prepared by the present invention strengthens is simple, environmental protection, and be convenient to suitability for industrialized production.
Embodiment
Below in conjunction with specific embodiment, and comparable data describes in further detail the present invention.Should be understood that these embodiment just in order to demonstrate the invention, but not limit the scope of the invention by any way.
Embodiment 1:
The ceramic tile that carbon nanotube strengthens, base substrate weight part consists of:
10 parts of potassium felspar sands; 10 parts of albites; 15 parts of Guangxi white claies; 30 parts of attapulgites; 20 parts of mullites; 30 parts, water; 1 part of carbon nanotube; 1 part of tripoly phosphate sodium STPP; 1 part of tempering fiber;
Glaze weight part consists of:
15 parts of feldspars, 10 parts of kaolin, 8 parts, quartz, burn 10 parts, talcum, 13 parts, Wingdale, 0.5 part, chromic oxide, five 3 parts of oxidation two boron, 8 parts, aluminum oxide, 5 parts, diatomite, 6 parts of electrosmelted magnesite clinkers, 5 parts of zirconium silicates, 1 part of titanium oxide, 1 part, zinc oxide, 1 part of terbium sesquioxide, 1 part of Samarium trioxide, 1 part of lutecium oxide, 1 part of gold nano grain; Described size of nanometer gold grain is 10nm;
The ceramic tile that described carbon nanotube strengthens is made by the method for being prepared as follows:
(1) after blank raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the slurry of homogeneous, by sieving, after mist projection granulating, by waiting static pressure compression moulding, and at room temperature ageing 1 day, obtain green compact, at 800 DEG C, green compact are carried out to biscuiting 30min subsequently;
(2) after glaze raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, and abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the glaze of homogeneous;
(3) adopt the mode of glaze spraying or pouring glaze that glaze is imposed on green compact surface, then burn till at roller kiln, firing temperature is 1185 DEG C, and firing period is 50min, by following process, obtains the ceramic tile finished product that carbon nanotube strengthens.
Embodiment 2:
The ceramic tile that carbon nanotube strengthens, base substrate weight part consists of:
10 parts of potassium felspar sands; 10 parts of albites; 15 parts of Guangxi white claies; 30 parts of attapulgites; 20 parts of mullites; 30 parts, water; 1 part of carbon nanotube; 1 part of tripoly phosphate sodium STPP; 1 part of tempering fiber;
Glaze weight part consists of:
15 parts of feldspars, 10 parts of kaolin, 8 parts, quartz, burn 10 parts, talcum, 13 parts, Wingdale, 0.5 part, chromic oxide, five 3 parts of oxidation two boron, 8 parts, aluminum oxide, 5 parts, diatomite, 6 parts of electrosmelted magnesite clinkers, 5 parts of zirconium silicates, 1 part of titanium oxide, 1 part, zinc oxide, 1 part of terbium sesquioxide, 1 part of Samarium trioxide, 1 part of lutecium oxide, 1 part of silver nano-grain; Described silver nano-grain is of a size of 10nm;
The ceramic tile that described carbon nanotube strengthens is made by the method for being prepared as follows:
(1) after blank raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the slurry of homogeneous, by sieving, after mist projection granulating, by waiting static pressure compression moulding, and at room temperature ageing 1 day, obtain green compact, at 800 DEG C, green compact are carried out to biscuiting 30min subsequently;
(2) after glaze raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, and abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the glaze of homogeneous;
(3) adopt the mode of glaze spraying or pouring glaze that glaze is imposed on green compact surface, then burn till at roller kiln, firing temperature is 1185 DEG C, and firing period is 50min, by following process, obtains the ceramic tile finished product that carbon nanotube strengthens.
Embodiment 3:
The ceramic tile that carbon nanotube strengthens, base substrate weight part consists of:
10 parts of potassium felspar sands; 10 parts of albites; 15 parts of Guangxi white claies; 30 parts of attapulgites; 20 parts of mullites; 30 parts, water; 1 part of carbon nanotube; 1 part of tripoly phosphate sodium STPP; 1 part of tempering fiber;
Glaze weight part consists of:
15 parts of feldspars, 10 parts of kaolin, 8 parts, quartz, burn 10 parts, talcum, 13 parts, Wingdale, 0.5 part, chromic oxide, five 3 parts of oxidation two boron, 8 parts, aluminum oxide, 5 parts, diatomite, 6 parts of electrosmelted magnesite clinkers, 5 parts of zirconium silicates, 1 part of titanium oxide, 1 part, zinc oxide, 1 part of terbium sesquioxide, 1 part of Samarium trioxide, 1 part of lutecium oxide, 1 part of copper nano particles; Described copper nano particles is of a size of 10nm;
The ceramic tile that described carbon nanotube strengthens is made by the method for being prepared as follows:
(1) after blank raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the slurry of homogeneous, by sieving, after mist projection granulating, by waiting static pressure compression moulding, and at room temperature ageing 1 day, obtain green compact, at 800 DEG C, green compact are carried out to biscuiting 30min subsequently;
(2) after glaze raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, and abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the glaze of homogeneous;
(3) adopt the mode of glaze spraying or pouring glaze that glaze is imposed on green compact surface, then burn till at roller kiln, firing temperature is 1185 DEG C, and firing period is 50min, by following process, obtains the ceramic tile finished product that carbon nanotube strengthens.
Embodiment 4:
The ceramic tile that carbon nanotube strengthens, base substrate weight part consists of:
38 parts of potassium felspar sands; 16 parts of albites; 18 parts of Guangxi white claies; 40 parts of Attapulgite; 27 parts of mullites; 47 parts, water; 2 parts of carbon nanotubes; 1 part of tripoly phosphate sodium STPP; 4 parts of tempering fibers;
Glaze weight part consists of:
18 parts of feldspars, 14 parts of kaolin, 9 parts, quartz, burn 15 parts, talcum, 20 parts, Wingdale, 3 parts, chromic oxide, five 6 parts of oxidation two boron, 9 parts, aluminum oxide, 10 parts, diatomite, 8 parts of electrosmelted magnesite clinkers, 7 parts of zirconium silicates, 7 parts of titanium oxide, 8 parts, zinc oxide, 4 parts of terbium sesquioxides, 6 parts of Samarium trioxides, 3 parts of lutecium oxides, 1 part of gold nano grain; Described size of nanometer gold grain is 10nm;
The ceramic tile that described carbon nanotube strengthens is made by the method for being prepared as follows:
(1) after blank raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the slurry of homogeneous, by sieving, after mist projection granulating, by waiting static pressure compression moulding, and at room temperature ageing 1 day, obtain green compact, at 800 DEG C, green compact are carried out to biscuiting 30min subsequently;
(2) after glaze raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, and abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the glaze of homogeneous;
(3) adopt the mode of glaze spraying or pouring glaze that glaze is imposed on green compact surface, then burn till at roller kiln, firing temperature is 1185 DEG C, and firing period is 50min, by following process, obtains the ceramic tile finished product that carbon nanotube strengthens.
Embodiment 5:
The ceramic tile that carbon nanotube strengthens, base substrate weight part consists of:
38 parts of potassium felspar sands; 16 parts of albites; 18 parts of Guangxi white claies; 40 parts of Attapulgite; 27 parts of mullites; 47 parts, water; 1 part of carbon nanotube; 1 part of tripoly phosphate sodium STPP; 4 parts of tempering fibers;
Glaze weight part consists of:
18 parts of feldspars, 14 parts of kaolin, 9 parts, quartz, burn 15 parts, talcum, 20 parts, Wingdale, 3 parts, chromic oxide, five 6 parts of oxidation two boron, 9 parts, aluminum oxide, 10 parts, diatomite, 8 parts of electrosmelted magnesite clinkers, 7 parts of zirconium silicates, 7 parts of titanium oxide, 8 parts, zinc oxide, 4 parts of terbium sesquioxides, 6 parts of Samarium trioxides, 3 parts of lutecium oxides, 4 parts of gold nano grains; Described size of nanometer gold grain is 30nm;
The ceramic tile that described carbon nanotube strengthens is made by the method for being prepared as follows:
(1) after blank raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the slurry of homogeneous, by sieving, after mist projection granulating, by waiting static pressure compression moulding, and at room temperature ageing 1 day, obtain green compact, at 830 DEG C, green compact are carried out to biscuiting 30min subsequently;
(2) after glaze raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, and abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the glaze of homogeneous;
(3) adopt the mode of glaze spraying or pouring glaze that glaze is imposed on green compact surface, then burn till at roller kiln, firing temperature is 1200 DEG C, and firing period is 55min, by following process, obtains the ceramic tile finished product that carbon nanotube strengthens.
Comparative example 1:
The ceramic tile that carbon nanotube strengthens, base substrate weight part consists of:
10 parts of potassium felspar sands; 10 parts of albites; 15 parts of Guangxi white claies; 30 parts of attapulgites; 20 parts of mullites; 30 parts, water; 1 part of tripoly phosphate sodium STPP; 1 part of tempering fiber;
Glaze weight part consists of:
15 parts of feldspars, 10 parts of kaolin, 8 parts, quartz, burn 10 parts, talcum, 13 parts, Wingdale, 0.5 part, chromic oxide, five 3 parts of oxidation two boron, 8 parts, aluminum oxide, 5 parts, diatomite, 6 parts of electrosmelted magnesite clinkers, 5 parts of zirconium silicates, 1 part of titanium oxide, 1 part, zinc oxide, 1 part of terbium sesquioxide, 1 part of Samarium trioxide, 1 part of lutecium oxide, 1 part of gold nano grain; Described size of nanometer gold grain is 10nm;
The ceramic tile that described carbon nanotube strengthens is made by the method for being prepared as follows:
(1) after blank raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the slurry of homogeneous, by sieving, after mist projection granulating, by waiting static pressure compression moulding, and at room temperature ageing 1 day, obtain green compact, at 800 DEG C, green compact are carried out to biscuiting 30min subsequently;
(2) after glaze raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, and abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the glaze of homogeneous;
(3) adopt the mode of glaze spraying or pouring glaze that glaze is imposed on green compact surface, then burn till at roller kiln, firing temperature is 1185 DEG C, and firing period is 50min, by following process, obtains the ceramic tile finished product that carbon nanotube strengthens.
Comparative example 2:
The ceramic tile that carbon nanotube strengthens, base substrate weight part consists of:
10 parts of potassium felspar sands; 10 parts of albites; 15 parts of Guangxi white claies; 30 parts of attapulgites; 20 parts of mullites; 30 parts, water; 1 part of carbon nanotube; 1 part of tripoly phosphate sodium STPP; 1 part of tempering fiber;
Glaze weight part consists of:
15 parts of feldspars, 10 parts of kaolin, 8 parts, quartz, burns 10 parts, talcum, 13 parts, Wingdale, 0.5 part, chromic oxide, five 3 parts of oxidation two boron, 8 parts, aluminum oxide, 5 parts, diatomite, 6 parts of electrosmelted magnesite clinkers, 5 parts of zirconium silicates, 1 part of titanium oxide, 1 part, zinc oxide, 1 part of terbium sesquioxide, 1 part of Samarium trioxide, 1 part of lutecium oxide;
The ceramic tile that described carbon nanotube strengthens is made by the method for being prepared as follows:
(1) after blank raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the slurry of homogeneous, by sieving, after mist projection granulating, by waiting static pressure compression moulding, and at room temperature ageing 1 day, obtain green compact, at 800 DEG C, green compact are carried out to biscuiting 30min subsequently;
(2) after glaze raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, and abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the glaze of homogeneous;
(3) adopt the mode of glaze spraying or pouring glaze that glaze is imposed on green compact surface, then burn till at roller kiln, firing temperature is 1185 DEG C, and firing period is 50min, by following process, obtains the ceramic tile finished product that carbon nanotube strengthens.
Comparative example 3: the ceramic tile that a kind of carbon nanotube strengthens, base substrate weight part consists of:
10 parts of potassium felspar sands; 10 parts of albites; 15 parts of Guangxi white claies; 30 parts of attapulgites; 20 parts of mullites; 30 parts, water; 1 part of tripoly phosphate sodium STPP; 1 part of tempering fiber;
Glaze weight part consists of:
15 parts of feldspars, 10 parts of kaolin, 8 parts, quartz, burns 10 parts, talcum, 13 parts, Wingdale, 0.5 part, chromic oxide, five 3 parts of oxidation two boron, 8 parts, aluminum oxide, 5 parts, diatomite, 6 parts of electrosmelted magnesite clinkers, 5 parts of zirconium silicates, 1 part of titanium oxide, 1 part, zinc oxide, 1 part of terbium sesquioxide, 1 part of Samarium trioxide, 1 part of lutecium oxide;
The ceramic tile that described carbon nanotube strengthens is made by the method for being prepared as follows:
(1) after blank raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the slurry of homogeneous, by sieving, after mist projection granulating, by waiting static pressure compression moulding, and at room temperature ageing 1 day, obtain green compact, at 800 DEG C, green compact are carried out to biscuiting 30min subsequently;
(2) after glaze raw material is mixed in proportion, carry out ball milling, ball-milling medium is ethanol and water mixture, and abrading-ball is aluminum oxide abrading-ball, by ball milling 30min, obtains mixing the glaze of homogeneous;
(3) adopt the mode of glaze spraying or pouring glaze that glaze is imposed on green compact surface, then burn till at roller kiln, firing temperature is 1185 DEG C, and firing period is 50min, by following process, obtains the ceramic tile finished product that carbon nanotube strengthens.
By comparative example 1-3 and embodiment 1 are compared, in the time being added with carbon nanotube as blank raw material, the mechanical property of base substrate and mechanical property increase rate have reached 20%, and this ceramic tile strengthening for carbon nanotube is a very large progress; And by metal nanoparticle is incorporated in glaze, because the metal nanoparticle of different size has distinct colors, therefore, the color of glaze will be contributed to regulate, and there is the glaze of metalluster, by the aesthetic measure of ceramic tile that greatly improves carbon nanotube and strengthen.