CN104163340A - Mobile loader - Google Patents
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- CN104163340A CN104163340A CN201410180273.9A CN201410180273A CN104163340A CN 104163340 A CN104163340 A CN 104163340A CN 201410180273 A CN201410180273 A CN 201410180273A CN 104163340 A CN104163340 A CN 104163340A
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- discharge conveyor
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- conveyer
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Abstract
The invention discloses a mobile loader, and relates to railway-freight loading and unloading in the field of engineering machinery. The mobile loader integrates a vehicle chassis, hydraulic supporting legs, a loading and unloading mechanism, a counting and printing system, a hydraulic system and an electronic control system, and traveling, steering, braking and driving of the vehicle chassis, transverse stretching and longitudinal height adjustment of the hydraulic supporting legs, and unfolding, fold and adjustment of the position and the posture of the loading and unloading mechanism, are driven by the hydraulic system and the electronic control system. The mobile loader can be used for loading and unloading bagged cargo between a railway wagon and an automobile, between a railway wagon and a freight house, and between a railway wagon and a railway platform, can complete operation functions such as loading, unloading, transportation and metering, can integrate loading, unloading and transportation of the bagged cargo, and can move independently; a feeding conveyer and a discharging conveyer can enter a wagon to carry out operation, and the positions and the states of the conveyers can be adjusted at any time according to the requirement for changes of a cargo loading and unloading site; manual assistance can be reduced to the minimum extent, labor intensity of workers is reduced, the operation time is shortened, working efficiency is improved, the cost of loading, unloading and transportation is reduced, the working environment is improved, and safety of personnel and cargo carrying is improved.
Description
Technical field
The present invention relates to technical field of engineering machinery, is a kind of travelling unloader for handling goods specifically.
Background technology
Tradition logistics transportation handling industry, main artificial handling, the transport operation of adopting.Railway transportation handling mainly be take train wagon are put into, drawn off goods as main, substantially without self-contained, zeroly unload or zeroly fill the whole situation of unloading.Train handling railway carriage divides open-top car and box car, and platform has high and low dividing.Railway freight loading and unloading operation is carried out conventionally in the multiple situation such as between train wagon, warehouse, railway platform, automobile.Current, railway carriage bag cargo handling still take manpower pickaback with back of the body camel as main, labour intensity is large, production time is long, inefficiency.Along with scientific technological advance and progress, by conveyorization mode, progressively replacing a dead lift has become inevitable.
Summary of the invention
For overcoming the deficiencies in the prior art, goal of the invention of the present invention is to provide a kind of travelling unloader, by upper material conveyer, discharge conveyor, enter interior operation, and can be with cargo handing point change requirement, stretch at any time, swing and lifting, to adjust position and state, complete the operation functions such as handling, transportation, metering, realize bag cargo handling, transport integratedly, to realize, reduce human assistance and the object that improves work efficiency.
For achieving the above object, the integrated vehicle chassis of this loader-unloader of the present invention, hydraulic ram, handing device, counting print system, hydraulic efficiency pressure system, electric control manipulation system be in one, by hydraulic efficiency pressure system, electric control manipulation system drive vehicle chassis walking, turn to, brake and driving, hydraulic ram cross out and longitudinally the expansion of height adjustment, handing device and gathering and position, attitude are adjusted;
Described handing device is comprised of intermediate carrier, upper material conveyer and pendulous device one thereof and the device that turns around, discharge conveyor and pendulous device two thereof and translating device.
Described intermediate carrier is fixed type band conveyor, intermediate carrier is comprised of carriage, head roll, bend wheel one, carrier wheel, load-transfer device one, tightening device, flap wheel, intermediate carrier is fixed on lower platform by four supports, and the bearing frame of lower platform and hydraulic ram is connected and fixed;
Described upper material conveyer and discharge conveyor are three grades of suit Extendible belt conveyers, upper material conveyer and pendulous device one thereof and the device that turns around are fixed on intermediate carrier front portion by support, and discharge conveyor and pendulous device two thereof and translating device are fixed on the lower platform of intermediate carrier; Described three grades of suit Extendible belt conveyers are comprised of one-level carriage, two-stage conveying frame, three grades of carriages and head roll, bend wheel two, load-transfer device two, belt stretcher, store mechanism, telescoping mechanism, lifting mechanism; One-level carriage, two-stage conveying frame, three grades of carriages are hollow frame structure, two-stage conveying frame is set in one-level carriage, three grades of carriages are set in two-stage conveying frame, and the both sides of the upper and lower interlayer of carriages at different levels adopt ball to support isolation, and ball is located with ball support;
Described store mechanism is comprised of two the movable storage band bend wheels and the fixing storage band bend wheel that are arranged in one-level carriage, bend wheel and telescoping mechanism interlock are with in two movable storages, make material conveyer and discharge conveyor when flexible, load-transfer device remains tensioning state;
Described telescoping mechanism adopts telescopic oil cylinder driving, steel rope, pulley to pull structure, the piston rod head hinge of the telescopic oil cylinder of telescoping mechanism is loaded on two-stage conveying frame rear end, telescopic oil cylinder afterbody hinge is loaded on one-level carriage front end, the piston rod of HYDRAULIC CONTROL SYSTEM telescopic oil cylinder is flexible, by steel rope, pull two-stage conveying frame, three grades of carriages stretch out and retract, adjust three grades of suit Extendible belt conveyer length and fed distance;
The piston rod head hinge of the hoist cylinder of described lifting mechanism is loaded on the rear end of one-level carriage, the afterbody hinge of hoist cylinder is loaded on one-level carriage front end, lifting mechanism is driven by hoist cylinder, drive hoist cylinder piston rod flexible, in drive, material conveyer and discharge conveyor be take rear end as rotating shaft, front end inclination ascending, descending, adjusts conveyer angle and material loading thereof, discharging height;
Described belt stretcher is arranged at bend wheel two one end, adopts waist shaped hole adjustment structure, regulates the axial location relation of bend wheel two and three grades of carriages, realizes tensioning and the adjusting of load-transfer device two;
The pendulous device one of described upper material conveyer is comprised of rotary actuator one and driving gear pair two, and rotary actuator one drives the head of upper material conveyer to swing, and follows the shift in position of material loading point; The device that turns around of upper material conveyer is comprised of rotary motor two and driving gear pair three, and rotary motor two drives upper material conveyer outwards to turn round 180 expansion and reversed turning, gathering playback, the top of folding back intermediate carrier;
The translating device of described discharge conveyor is comprised of translation motor, drive lead screw, nut two, and translation motor drives the outside translation of discharge conveyor to launch and inwardly translation gathering playback; The pendulous device two of discharge conveyor is comprised of rotary actuator two and driving gear pair three, and rotary actuator two drives the head of discharge conveyor to swing, to follow the shift in position in emptying point.
Four withstand leg and side direction horizontal telescopic arm, the supporting leg transversal stretching oil cylinders that described hydraulic ram is arranged by bearing frame and its bilateral symmetry and the supporting leg vertical lift oil cylinder that carries hydraulic lock form; The electro hydraulic valve group of hydraulic efficiency pressure system is controlled the piston rod action of supporting leg transversal stretching oil cylinder, and drive side stretches out and indentation to horizontal extension cover arm, realizes hydraulic ram and laterally opens or retract; The electro hydraulic valve group of hydraulic efficiency pressure system is controlled the piston rod action of supporting leg vertical lift oil cylinder, drives withstand leg stretch out or upwards retract downwards, controls the supporting leg vertical lift oil cylinder piston throw of lever, regulates the height of withstand leg and hydraulic ram.
Described vehicle chassis is comprised of sole, power system, running gear, operator's compartment; Sole adopts die mould channel-section steel rivet welding structure; The equipped diesel engine of power system and electrical motor two cover propulsions source; Running gear comprises change speed gear box, propons, back axle, steering hardware, brake gear, gear mechanism, transmission shaft, power-transfer clutch.The traveling gear of running gear adopts two-wheeled or four wheel drive, and change speed gear box comprises the third gear shelves that move forward and backward; Operator's compartment can be arranged at the place ahead or the both sides, the place ahead of vehicle chassis, and driver's chair, bearing circle, gauge panel, pedal of clutch, Das Gaspedal, brake pedal, engage a gear bar, mode switch are set in operator's compartment.
Described counting print system adopts correlation opto-electronic pickup counting machine, and transmitting is separately fixed at the end of discharge conveyor, the both sides of load-transfer device two with receiving unit, configures the chopping machine of printable handling statistic record.
Described hydraulic efficiency pressure system is by fuel tank, gear type pump, radiator, the rotary actuator one of the pendulous device one of upper material conveyer, the rotary motor two of device turns around, the rotary actuator two of the translation motor of the translating device of discharge conveyor and the pendulous device of discharge conveyor two, the rotary motor three of the head roll of upper material conveyer and discharge conveyor, rotary motor four, the rotary motor five of the head roll of intermediate carrier, four supporting leg transversal stretching oil cylinders, four supporting leg vertical lift oil cylinders, each of the telescopic oil cylinder of the telescoping mechanism of upper material conveyer and discharge conveyor, each two of the hoist cylinders of the lifting mechanism of upper material conveyer and discharge conveyor, by pass valve, flow regulating valve, hydraulic lock, compression indicator, electro hydraulic valve group, return filter, oil absorption filter, oil thermometer, shutoff valve and hydraulic tubing form, and hydraulic efficiency pressure system adopts the propulsion source of vehicle chassis, and adopts duplex gear pump, Double-hydraulic loop, to the CD-ROM drive motor of handing device and hydraulic ram function action and oil cylinder difference fuel feeding, hydraulic actuator is by electro hydraulic valve group Long-distance Control, and pipe joint all adopts conical surface seal.
The electrical source of power of described electric control manipulation system adopts the double dynamical mode of automotive engine power supply or civil power three-phase 380Vac power supply; The loader-unloader mode of electric control manipulation system comprises that operator's station is controlled and conveyer end is controlled and remote controller is controlled;
Operator's station is controlled as closely manually controlling, and operator's station is arranged on vehicle chassis, and repertoire master cock button, the button of the loader-unloader motion operating mode except loader-unloader walking is driven is set on operator's station control panel;
Conveyer end is controlled as closely manually controlling, and conveyer end control button, key layout are in upper material conveyer and discharge conveyor end; Conveyer end is controlled and to be provided with material conveyer and the start and stop of discharge conveyor head roll, flexible, yaw, lift control switch button, button;
Remote controller is controlled as remote-wireless infrared remote control and is controlled, and remote controller can be worn with it handling personnel, adopts two remote controllers, controls respectively upper material conveyer and discharge conveyor; On remote controller, arrange that the start and stop of conveyer head roll, upper material conveyer and discharge conveyor are flexible, yaw, lift control switch button, button.
The present invention is under walking driving cycles, and hydraulic ram and handing device draw playback in, and loader-unloader can 30-80Km/h speed be driven walking.And under handling operating mode, the hydraulic ram on vehicle chassis stretches out, replace vehicle chassis complete machine and handing device are supported to load-bearing, and regulate loading and unloading operation height.Handing device is according to service conditions, launches and the adjustment of gathering and position thereof, attitude, according to the change of cargo handing point, can carry out at any time lifting, swing, expanding-contracting action, adjusts loader-unloader operating attitude and position, to adapt to a handling point change requirement.
The present invention compared with prior art, can be used for train wagon and automobile, freight house, the handling of month interstation bag cargo, also can be for other transport trolley, ship and platform, harbour, bag cargo handling between freight house, complete handling, transportation, the operation functions such as metering, realize bag cargo handling, transport integrated, can automatic moving, and upper material conveyer, discharge conveyor can enter interior operation, and with cargo handing point change requirement, adjust at any time position and state, can reduce to greatest extent human assistance, alleviate labor strength, shorten production time, improve work efficiency, reduce handling cost, improve working environment, increase personnel, the safety of kinds of goods carrying.
Accompanying drawing explanation
Fig. 1 is structure diagram of the present invention.
Fig. 2 is the birds-eye view of Fig. 1.
Fig. 3 is vehicle chassis and hydraulic ram structure diagram.
Fig. 4 is the birds-eye view of Fig. 3.
Fig. 5 is the handing device deployed configuration sketch of Fig. 1.
Fig. 6 is the intermediate carrier structure diagram of Fig. 5.
Fig. 7 is three grades of Fig. 5 suit Extendible belt conveyer structures and belt thereof around to simplified schematic diagram.
Fig. 8 is upper material conveyer and pendulous device one and the apparatus structure sketch that turns around of Fig. 5.
Fig. 9 is discharge conveyor and pendulous device two and the translating device structure diagram of Fig. 5.
Figure 10 is hydraulic system principle figure of the present invention.
The specific embodiment
As shown in Figure 1 and Figure 2, travelling unloader of the present invention is comprised of six functions modules such as vehicle chassis 1, hydraulic ram 2, handing device 3 and counting print system 4, hydraulic efficiency pressure system 5, electric control manipulation systems 6.Integrated machinery, electric, hydraulic pressure are integrated, employing carries diesel engine (also can be equipped with electrical motor, adopt external source) be power, by electric, hydraulic pressure and mechanical drive and control technology, drive vehicle chassis 1 walk, turn to, brake and driving, hydraulic ram 2 stretches out and pack up and handing device 3 launches and gathering, to adapt to various operating mode functional requirements, realize complete machine walking and drive and load and unload hauling operation.The functions such as vehicle chassis 1 of the present invention has walking, turns to, brakes, driving.The support of hydraulic ram 2 during for loading and unloading operation, has and crosses out and longitudinal function of regulating height thereof.Handing device 3 has expansion and gathering and position, attitude is adjusted function.Under walking driving cycles, hydraulic ram 2 and handing device 3 draw playback in, and loader-unloader can 30-80Km/h speed be driven walking.Handing device 3 can launch according to service conditions, and upper material conveyer, discharge conveyor can be done lifting, swing, expanding-contracting action, adjusts loader-unloader operating attitude, to adapt to handling labor condition.
During loading and unloading operation, the hydraulic ram 2 on vehicle chassis 1 stretches out, and replace 1 pair of complete machine of vehicle chassis and handing device 3 and supported load-bearing, and adjustable loading and unloading operation height.Upper material conveyer, discharge conveyor can enter interior operation, and with cargo handing point change requirement, stretch at any time, swing and lifting, to adjust position and state, can reduce to greatest extent human assistance, alleviate labor strength, shorten production time, improve work efficiency.Cargo handing finishes to knock off, and hydraulic ram 2 is packed up, and handing device 3 draws playback in, reduced profile, and complete machine is carried by vehicle chassis 1, convenient driving.
Counting print system 4 adopts correlation opto-electronic pickup counting machine, and transmitting is separately fixed at the end of discharge conveyor, the both sides of load-transfer device two with receiving unit, configures the chopping machine of printable handling statistic record.The connecting structure for electrical equipment that counting print system 4 adopts opto-electronic pickup counting and thermal printing to combine.
The electrical source of power of electric control manipulation system 6 adopts the double dynamical mode of automotive engine power supply or civil power three-phase 380Vac power supply.First-selection is three-phase mains power mode, and now, three-phase motor drives Hydraulic Pump, and AC/DC Switching Power Supply is transformed into 24Vdc by single-phase 220Vac, is electro hydraulic valve and the power supply of counting print system.At civil power, access inconvenient occasion, adopt driving engine power supply mode.Now, diesel-engined drive Hydraulic Pump, electrical generator that driving engine is with is battery charge, storage battery 12Vdc rises to 24Vdc through the DC/DC changer that boosts, and is electro hydraulic valve and 4 power supplies of counting print system.Two cover systems adopt the manual switchover of electrical source of power change-over switch to control, and electrical source of power is switched and must before system starts, be completed.
The loader-unloader mode of electric control manipulation system 6 adopts operator's station to control and conveyer end is controlled and remote controller is controlled three kinds of modes, charge and discharge operations control refer to except the driving cycles of walking comprise unwheeling, the operating mode such as load and unload, knock off operates.For conveniently assemble and disassemble machine handle to be controlled, loader-unloader operation adopt take operator's station control as main, conveyer end is controlled and remote controller to control be three kinds of modes auxiliary, that major-minor, distance combines.Wherein: electrical source of power change-over switch, mode switch, hydraulic ram control button are only arranged on operator's station, can only on operator's station, by push button control, manually control; To hydraulic ram, maloperation moves or tumbles when preventing work, and the control of hydraulic ram and conveyer are controlled and adopted power interlock mode, prevent maloperation.
Operator's station is controlled as closely manually controlling, operator's station is arranged on vehicle chassis 1, on operator's station control panel, arrange except loader-unloader walking is driven comprise unwheeling, repertoire master cock button, the button of the loader-unloader motion operating mode such as load and unload, knock off, operator's station is controlled the repertoire that can complete three operating modes such as comprising unwheeling, load and unload, knock off and is handled control, conveyer end is controlled as closely manually controlling, conveyer end control button, key layout is in upper material conveyer and discharge conveyor end, be mainly for convenience of handling personnel in handling process, while changing along with cargo location, regulate at any time the attitude of conveyer and realize sudden stop, conveyer end is controlled and is provided with material conveyer and the start and stop of discharge conveyor head roll, flexible, yaw, lift control switch button, button, can complete the start and stop of conveyer head roll, material loading and discharge conveyor are flexible, yaw, the functions such as lifting are handled and are controlled, remote controller is controlled as the control of remote-wireless infrared remote control, at loader-unloader, launch, load and unload and knock off in process, while carrying out attitude adjustment, due to reasons such as visual angles, at operator's station, observe, during operation inconvenience, need hand-held remote controller, to suitable position, observe and handle handing device and conveyer and carry out attitude adjustment and head roll start and stop, remote controller can be worn with it handling personnel, can within the scope of 20 meters, control flexibly, adopt two remote controllers, control respectively upper material conveyer and discharge conveyor, the start and stop of conveyer head roll are set on remote controller, upper material conveyer and discharge conveyor are flexible, yaw, lift control switch button, button, can complete the start and stop of conveyer head roll, material loading and discharge conveyor are flexible, yaw, the functions such as lifting are handled and are controlled.
As shown in Figure 3, vehicle chassis is comprised of sole 7, power system 8, running gear 9, operator's compartment 10 etc.Vehicle chassis is as the supporting body of complete machine, possesses walking, turns to, brakes, the function such as driving.The equipped diesel engine of power system or electrical motor, for complete machine provides two kinds of engine installations, during without external source, rely on the power driven of equipped diesel engine or electrical motor, while having external source, and grafting external power.Running gear 9 comprises change speed gear box, propons, back axle, steering hardware, brake gear, gear mechanism, transmission shaft, power-transfer clutch; Traveling gear adopts two-wheeled or four wheel drive, and change speed gear box comprises the third gear shelves that move forward and backward; The speed of travel is 30-50 Km/h.Operator's compartment 10 can be arranged at the place ahead or the both sides, the place ahead of vehicle chassis, the change-over swith of the interior configuration driving Driving control of operator's compartment 10 and operating mode, interior driver's chair, bearing circle, gauge panel, pedal of clutch, Das Gaspedal, brake pedal, engage a gear bar, the mode switch etc. of arranging of operator's compartment 10; Change speed gear box is provided with and facilitates gear type pump to connect the output shaft of installing.Vehicle chassis can self design, also can select special-purpose remoulded car car chassis.When selecting special-purpose remoulded car to use car chassis, hydraulic ram can adopt Bolt Connection and vehicle chassis frame to fix, and is directly installed on outsourcing automobile bottom plate rail, and application is convenient.
As shown in Figure 4, four withstand leg 12 and side direction horizontal telescopic arm 13, the supporting leg transversal stretching oil cylinders 14 that hydraulic ram is arranged by bearing frame 11 and its bilateral symmetry and the supporting leg vertical lift oil cylinder 15 that carries hydraulic lock form, and supporting leg vertical lift oil cylinder 15 carries hydraulic lock can prevent that oil cylinder from leaking generation roll-over accident.The electro hydraulic valve group 96 of hydraulic efficiency pressure system is controlled the piston rod action of supporting leg transversal stretching oil cylinder 14, and drive side stretches out and indentation to horizontal extension cover arm 13, realizes hydraulic ram and laterally opens or retract; The electro hydraulic valve group 96 of hydraulic efficiency pressure system is controlled the piston rod action of supporting leg vertical lift oil cylinder 15, drives withstand leg 12 stretch out or upwards retract downwards, controls supporting leg vertical lift oil cylinder 15 piston rod strokes, regulates the height of withstand leg 12 and hydraulic ram.
During handling operating mode, withstand leg 12 is stretched out floor-type support bearing frame 11, and tire is unsettled, not load-bearing of vehicle bridge.Complete machine weight and handling load are carried by withstand leg 12 by bearing frame 11.Because four strong points of hydraulic ram extend out compared with four strong points of vehicle chassis tire, be conducive to increase loader-unloader working stability, while guaranteeing loader-unloader handling labor, can not topple.The piston rod stroke of controlling supporting leg vertical lift oil cylinder 15, can regulate loader-unloader operating altitude, to meet different train wagons and automobile, freight house, month interstation handling conditions needs.
Handling labor finishes, and withstand leg 12 is lifted, and side direction horizontal telescopic arm 13 is retracted, and hydraulic ram draws in, and loader-unloader oad reduces, and is convenient to loader-unloader turnover and walking and drives.
As shown in Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, handing device is comprised of intermediate carrier 19, upper material conveyer 20 and pendulous device 1 thereof and the device 22 that turns around, discharge conveyor 23 and pendulous device 2 24 thereof and translating device 25.
Described intermediate carrier 19 is fixed type band conveyor, intermediate carrier 19 is comprised of carriage 45, head roll 46, bend wheel 1, carrier wheel 48, load-transfer device 1, tightening device 50, flap wheel 51, intermediate carrier 19 is fixed on lower platform 53 by four supports 52, and lower platform 53 is connected and fixed with the bearing frame 11 of hydraulic ram 2;
Described upper material conveyer 20 and discharge conveyor 23 are three grades of suit Extendible belt conveyers, upper material conveyer 20 and pendulous device 1 thereof and the device 22 that turns around are fixed on intermediate carrier 19 front portions by support, and discharge conveyor 23 and pendulous device 2 24 thereof and translating device 25 are fixed on the lower platform 53 of intermediate carrier 19; Described three grades of suit Extendible belt conveyers are comprised of one-level carriage 56, two-stage conveying frame 57, three grades of carriages 58 and head roll 59, bend wheel 2 60, load-transfer device 2 61, belt stretcher 62, store mechanism 63, telescoping mechanism 64, lifting mechanism 65; One-level carriage 56, two-stage conveying frame 57, three grades of carriages 58 are hollow frame structure, two-stage conveying frame 57 is set in one-level carriage 56, three grades of carriages 58 are set in two-stage conveying frame 57, the both sides of the upper and lower interlayer of carriages at different levels adopt ball to support isolation, and ball is located with ball support;
Described store mechanism 63 is comprised of two the movable storage band bend wheels 66 and the fixing storage band bend wheel 67 that are arranged in one-level carriage 56, two movable storage band bend wheels 66 link with telescoping mechanism 64, make material conveyer 20 and discharge conveyor 23 when flexible, load-transfer device 61 remains tensioning state;
Described telescoping mechanism 64 adopts telescopic oil cylinder 68 drivings, steel rope, pulley to pull structure, the piston rod head hinge of the telescopic oil cylinder 68 of telescoping mechanism 64 is loaded on two-stage conveying frame 57 rear ends, telescopic oil cylinder 68 afterbody hinges are loaded on one-level carriage 56 front ends, the piston rod of HYDRAULIC CONTROL SYSTEM telescopic oil cylinder 68 is flexible, by steel rope, pull two-stage conveying frame 57, three grades of carriages 58 stretch out and retract, adjust three grades of suit Extendible belt conveyer length and fed distance;
The piston rod head hinge of the hoist cylinder 69 of described lifting mechanism 65 is loaded on the rear end of two-stage conveying frame 57, the afterbody hinge of hoist cylinder 69 is loaded on one-level carriage 56 front ends, lifting mechanism 65 is driven by hoist cylinder 69, drive hoist cylinder 69 piston rods flexible, in drive, material conveyer 20 and discharge conveyor 23 be take rear end as rotating shaft, front end inclination ascending, descending, adjusts conveyer angle and material loading thereof, discharging height;
Described belt stretcher 62 is arranged at bend wheel 2 60 one end, adopts waist shaped hole adjustment structure, regulates the axial location relation of bend wheel 2 60 and three grades of carriages 58, realizes tensioning and the adjusting of load-transfer device 2 61;
The pendulous device 1 of described upper material conveyer 20 is comprised of rotary actuator 1 and driving gear pair 2 77, and rotary actuator 1 drives the head of upper material conveyer 20 to swing, and follows the shift in position of material loading point; The device 22 that turns around of upper material conveyer 20 is comprised of rotary motor 2 78 and driving gear pair 3 79, and rotary motor 2 78 drives upper material conveyer 20 outwards to turn round 180 expansion and reversed turning, gathering playback, the top of folding back intermediate carrier 19;
The translating device 25 of described discharge conveyor 23 is comprised of translation motor 80, drive lead screw 81, nut 2 82, and translation motor 80 drives the outside translation of discharge conveyor 23 to launch and inwardly translation gathering playback; The pendulous device 2 24 of discharge conveyor 23 is comprised of rotary actuator two and driving gear pair three, and rotary actuator two drives the head of discharge conveyor 23 to swing, to follow the shift in position in emptying point.The pendulous device 2 24 of discharge conveyor 23 is basic identical with the structure of the pendulous device 1 of upper material conveyer 20 and effect.But the pendulous device 2 24 of discharge conveyor 23 only could be worked after the outside translation of belly out of intermediate carrier 19 at discharge conveyor 23.
As shown in figure 10, described hydraulic efficiency pressure system is by fuel tank 86, gear type pump 87, radiator 88, the rotary actuator 1 of the pendulous device 1 of upper material conveyer 20, the rotary motor 2 78 of device 22 turns around, the translation motor 80 of the translating device 25 of discharge conveyor 23, the rotary actuator two of the pendulous device 2 24 of discharge conveyor 23, the rotary motor 3 89 of the head roll 59 of upper material conveyer 20 and discharge conveyor 23, rotary motor 4 90, the rotary motor 5 91 of the head roll 46 of intermediate carrier 19, four supporting leg transversal stretching oil cylinders 14, four supporting leg vertical lift oil cylinders 15, respectively one of the telescopic oil cylinder 68 of the telescoping mechanism 64 of upper material conveyer 20 and discharge conveyor 23, the hoist cylinder of the lifting mechanism 65 of upper material conveyer 20 and discharge conveyor 23 69 each two, by pass valve 92, flow regulating valve 93, hydraulic lock 94, compression indicator 95, electro hydraulic valve group 96, return filter 97, oil absorption filter 98, oil thermometer 99, shutoff valve 100 and hydraulic tubing form, and hydraulic efficiency pressure system adopts the propulsion source of vehicle chassis, and adopts duplex gear pump, Double-hydraulic loop, to the CD-ROM drive motor of handing device and hydraulic ram function action and oil cylinder difference fuel feeding, hydraulic actuator is by electro hydraulic valve group 96 Long-distance Control, and pipe joint all adopts conical surface seal, system rated pressure 12 Mpa.
The present invention is according to job requirement, and its operating mode and operating process are divided into walking driving, unwheeling, loading and unloading operation, four operating modes of knocking off, and operating process and step are as follows:
1. the driving cycles of walking
Under walking driving cycles, loader-unloader is retraction rounding state.Four withstand leg 12 of hydraulic ram 2 are lifted, and side direction horizontal telescopic arm 13 is retracted, and hydraulic ram 2 draws in.Loader-unloader is according to pavement conditions, by vehicle-driving operation.Speed per hour 30～50 Km/h.
2. unwheeling operating mode operation
It is in place that loader-unloader walking moves to correct position, and the running gear 9 of vehicle chassis 1 quits work.Handling operating mode operates by following process steps:
A, take off the insurance chaining of hydraulic ram 2, pull change working handle to handling position, disconnect the power-transfer clutch of running gear 9, cut off the transmission of running gear 9, the traveling gear locking of running gear 9, powershift is to loading and unloading operating mode, and oil pump and hydraulic efficiency pressure system start;
Supporting leg transversal stretching oil cylinder 14 interlocks of b, operating hydraulically operated supporting leg 2 are stretched out, and the side direction horizontal telescopic arm 13 of hydraulic ram 2 stretches out and opens;
C, according to surface state, tetra-supporting leg vertical lift oil cylinders 15 of supporting leg vertical lift oil cylinder 15(of operating hydraulically operated supporting leg 2 can control to adjust separately height, control also can link) stretch out respectively or simultaneously, four withstand leg 12 are stretched out and are landed carrying; Adjust handing device 3 to proper height, unwheeling completes.
3. loading and unloading operation operation
Train wagon unloading take below as example, expansion course of action and the step of handing device 3 is described.Now, upper material conveyer 20 enters compartment material loading, and discharge conveyor 23 is toward automobile, railway platform or warehouse discharging.In train when loading,, the expansion course of action step of handing device 3 is similar with it, just upper material conveyer 20 and discharge conveyor 23 position opposite, and discharge conveyor 23 enters compartment discharging, and upper material conveyer 20 is from automobile or railway platform, warehouse material loading.
Rotary motor 2 78 rotations of the device 22 that turns around of material conveyer 20 in a, manipulation, device 22 revolutions of turning around of material conveyer 20 in driving, in drive, material conveyer 20 revolutions are turned around, and are adjusted to working position.
In b, manipulation, telescopic oil cylinder 68 piston rods of material conveyer 20 telescoping mechanisms 64 stretch out, and the two-stage conveying frame 57 of material conveyer 20, three grades of carriages 58 are stretched out successively, and upper material conveyer 20 is conveyer deployed condition.
In c, manipulation, hoist cylinder 69 piston rods of material conveyer 20 lifting mechanisms 65 are retracted, and material level on material conveyer 20 material loading ends declines and goods is adapted to, and are convenient to goods material loading.
Translation motor 80 rotations of d, manipulation discharge conveyor 23 translating devices 25, drive discharge conveyor 23 to stretch out from intermediate carrier 19 home record translations.
Rotary actuator two rotations of e, manipulation discharge conveyor 23 pendulous devices 2 24, drive discharge conveyor 23 to return back to the working position vertical with intermediate carrier 19 axis.
Hoist cylinder 69 piston rods of f, manipulation discharge conveyor 23 lifting mechanisms 65 stretch out, and discharge conveyor 23 throw-off ends are raise and adapt to cargo handing position, are convenient to goods discharging.
G, adjust after material conveyer 20, intermediate carrier 19, discharge conveyor 23 operating attitudes, start respectively or simultaneously the HM Hydraulic Motor of the head roll of upper material conveyer 20, intermediate carrier 19, discharge conveyor 23, after upper material conveyer 20, intermediate carrier 19, discharge conveyor 23 runnings, can start cargo handing.
Note: along with cargo handing carries out, due to handling point change in location, may need to intersect and operate by steps such as a, b, c, d, e, f, g, the handing device work such as material conveyer on loader-unloader 20, discharge conveyor 23 and intermediate carrier 19 are carried out to position and attitude adjustment, carry out upper material conveyer 20, discharge conveyor 23 pivot angles and lifting and extension and contraction control in good time, adjust in time each conveyer operating attitude, to adapt to loading position, change.
4. the operation of knocking off
A, loading finish, and close respectively or simultaneously the HM Hydraulic Motor of the head roll of material conveyer 20 and intermediate carrier 19 and discharge conveyor 23, and (each HM Hydraulic Motor can be distinguished or interlock is simultaneously controlled), each conveyer quits work;
Subsequently, by the order contrary with handing device 3 expansion processes, carry out handing device and draw operation in.
B, the hoist cylinder retraction of the upper material conveyer 20 of manipulation, discharge conveyor 23 respectively, be the level of state material conveyer 20, discharge conveyor 23.
C, the telescopic oil cylinder piston rod retraction of the upper material conveyer 20 of manipulation, discharge conveyor 23 respectively, be retracted in one-level carriage three grades of carriages, the two-stage conveying frame of material conveyer 20, discharge conveyor 23 successively, is conveyer rounding state.
Material conveyer 20 rotary motor 2 78 contrarotations of device 22 of turning around in d, manipulation, the material conveyer 20 revolutions playback of turning around in driving.
Translation motor 80 contrarotations of e, manipulation discharge conveyor 23 translating devices 25, drive discharge conveyor 23 reverse translation indentation intermediate carrier 19 home records.
Supporting leg vertical lift oil cylinder 15 piston rods of f, operating hydraulically operated supporting leg 2 are retracted simultaneously, and withstand leg 12 is packed up.
The retraction that simultaneously links of supporting leg transversal stretching oil cylinder 14 piston rods of g, operating hydraulically operated supporting leg 2, the side direction horizontal telescopic arm 13 of hydraulic ram 2 is retracted and is drawn in.Hydraulic ram 2 resets.Hang up hydraulic ram 2 insurance chainings, loader-unloader hydraulic ram 2 and handing device 3 are replied the front state of work.
H, pull change working handle to walking position, loader-unloader is converted to walking operating mode.
Claims (7)
1. a travelling unloader, it is characterized in that: the integrated vehicle chassis of this loader-unloader (1), hydraulic ram (2), handing device (3), counting print system (4), hydraulic efficiency pressure system (5), electric control manipulation system (6) be in one, by hydraulic efficiency pressure system (5), electric control manipulation system (6) drive vehicle chassis (1) walking, turn to, brake and the crossing out and the longitudinally expansion of height adjustment, handing device (3) and gathering and position, attitude adjustment of driving, hydraulic ram (2);
Described handing device (3) is comprised of intermediate carrier (19), upper material conveyer (20) and pendulous device one (21) thereof and the device that turns around (22), discharge conveyor (23) and pendulous device two (24) thereof and translating device (25).
2. travelling unloader according to claim 1, it is characterized in that: described intermediate carrier (19) is fixed type band conveyor, intermediate carrier (19) is comprised of carriage (45), head roll (46), bend wheel one (47), carrier wheel (48), load-transfer device one (49), tightening device (50), flap wheel (51), it is upper that intermediate carrier (19) is fixed on lower platform (53) by four supports (52), and lower platform (53) is connected and fixed with the bearing frame (11) of hydraulic ram (2);
Described upper material conveyer (20) and discharge conveyor (23) are three grades of suit Extendible belt conveyers, upper material conveyer (20) and pendulous device one (21) thereof and the device that turns around (22) are fixed on intermediate carrier (19) front portion by support, and discharge conveyor (23) and pendulous device two (24) thereof and translating device (25) are fixed on the lower platform (53) of intermediate carrier (19); Described three grades of suit Extendible belt conveyers are comprised of one-level carriage (56), two-stage conveying frame (57), three grades of carriages (58) and head roll (59), bend wheel two (60), load-transfer device two (61), belt stretcher (62), store mechanism (63), telescoping mechanism (64), lifting mechanism (65); One-level carriage (56), two-stage conveying frame (57), three grades of carriages (58) are hollow frame structure, two-stage conveying frame (57) is set in one-level carriage (56), three grades of carriages (58) are set in two-stage conveying frame (57), the both sides of the upper and lower interlayer of carriages at different levels adopt ball to support isolation, and ball is located with ball support;
Described store mechanism (63) forms by being arranged at two movable storage band bend wheels (66) in one-level carriage (56) and fixing storage band bend wheel (67), two movable storage band bend wheels (66) and telescoping mechanism (64) interlock, make material conveyer (20) and discharge conveyor (23) when flexible, load-transfer device (61) remains tensioning state;
Described telescoping mechanism (64) adopts telescopic oil cylinder (68) driving, steel rope, pulley to pull structure, the piston rod head hinge of the telescopic oil cylinder (68) of telescoping mechanism (64) is loaded on two-stage conveying frame (57) rear end, telescopic oil cylinder (68) afterbody hinge is loaded on one-level carriage (56) front end, the piston rod that hydraulic efficiency pressure system (5) is controlled telescopic oil cylinder (68) stretches, by steel rope, pull two-stage conveying frame (57), three grades of carriages (58) stretch out and retract, adjust three grades of suit Extendible belt conveyer length and fed distance;
The piston rod head hinge of the hoist cylinder (69) of described lifting mechanism (65) is loaded on the rear end of one-level carriage (57), the afterbody hinge of hoist cylinder (69) is loaded on one-level carriage (56) front end, lifting mechanism (65) is driven by hoist cylinder (69), drive hoist cylinder (69) piston rod flexible, material conveyer in drive (20) and discharge conveyor (23) be take rear end as rotating shaft, front end inclination ascending, descending, adjusts conveyer angle and material loading thereof, discharging height;
Described belt stretcher (62) is arranged at bend wheel two (60) one end, adopts waist shaped hole adjustment structure, regulates the axial location relation of bend wheel two (60) and three grades of carriages (58), realizes tensioning and the adjusting of load-transfer device two (61);
The pendulous device one (21) of described upper material conveyer (20) is comprised of rotary actuator one (76) and driving gear pair two (77), and in rotary actuator one (76) driving, the head of material conveyer (20) swings, and follows the shift in position of material loading point; The device that turns around (22) of upper material conveyer (20) is comprised of rotary motor two (78) and driving gear pair three (79), in rotary motor two (78) drivings, material conveyer (20) outwards turns round 180 expansion and reversed turning, gathering playback, folds go back to the top of intermediate carrier (19);
The translating device (25) of described discharge conveyor (23) is comprised of translation motor (80), drive lead screw (81), nut two (82), and translation motor (80) drives discharge conveyor (23) outwards translation expansion and inwardly translation gathering playback; The pendulous device two (24) of discharge conveyor (23) is comprised of rotary actuator two and driving gear pair three, and rotary actuator two drives the head of discharge conveyor (23) to swing, to follow the shift in position in emptying point.
3. travelling unloader according to claim 1, is characterized in that: four withstand leg (12) and side direction horizontal telescopic arm (13), the supporting leg transversal stretching oil cylinder (14) that described hydraulic ram (2) is arranged by bearing frame (11) and its bilateral symmetry and the supporting leg vertical lift oil cylinder (15) that carries hydraulic lock form; The electro hydraulic valve group (96) of hydraulic efficiency pressure system (5) is controlled the piston rod action of supporting leg transversal stretching oil cylinder (14), and drive side overlaps stretching out and indentation of arm (13) to horizontal extension, realizes hydraulic ram (2) and laterally opens or retract; The electro hydraulic valve group (96) of hydraulic efficiency pressure system (5) is controlled the piston rod action of supporting leg vertical lift oil cylinder (15), drive withstand leg (12) stretch out or upwards retract downwards, control supporting leg vertical lift oil cylinder (15) piston rod stroke, regulate the height of withstand leg (12) and hydraulic ram (2).
4. travelling unloader according to claim 1, is characterized in that: described vehicle chassis (1) is comprised of sole (7), power system (8), running gear (9), operator's compartment (10); Sole (7) adopts die mould channel-section steel rivet welding structure; The equipped diesel engine of power system (8) and electrical motor two cover propulsions source; Running gear (9) comprises change speed gear box, propons, back axle, steering hardware, brake gear, gear mechanism, transmission shaft, power-transfer clutch, and the traveling gear of running gear (9) adopts two-wheeled or four wheel drive, and change speed gear box comprises the third gear shelves that move forward and backward; Operator's compartment (10) can be arranged at the place ahead or the both sides, the place ahead of vehicle chassis (1), and driver's chair, bearing circle, gauge panel, pedal of clutch, Das Gaspedal, brake pedal, engage a gear bar, mode switch are set in operator's compartment (10).
5. travelling unloader according to claim 1, it is characterized in that: described counting print system (4) adopts correlation opto-electronic pickup counting machine, transmitting is separately fixed at the end of discharge conveyor (23), the both sides of load-transfer device two (61) with receiving unit, configures the chopping machine of printable handling statistic record.
6. travelling unloader according to claim 1, is characterized in that: described hydraulic efficiency pressure system (5) is by fuel tank (86), gear type pump (87), radiator (88), the rotary actuator one (76) of the pendulous device one (21) of upper material conveyer (20), the rotary motor two (78) of device (22) turns around, the rotary actuator two of the translation motor (80) of the translating device (25) of discharge conveyor (23) and the pendulous device two (24) of discharge conveyor (23), the rotary motor three (89) of the head roll (59) of upper material conveyer (20) and discharge conveyor (23), rotary motor four (90), the rotary motor five (91) of the head roll (46) of intermediate carrier (19), four supporting leg transversal stretching oil cylinders (14), four supporting leg vertical lift oil cylinders (15), each of the telescopic oil cylinder (68) of the telescoping mechanism (64) of upper material conveyer (20) and discharge conveyor (23), each two of the hoist cylinders (69) of the lifting mechanism (65) of upper material conveyer (20) and discharge conveyor (23), by pass valve (92), flow regulating valve (93), hydraulic lock (94), compression indicator (95), electro hydraulic valve group (96), return filter (97), oil absorption filter (98), oil thermometer (99), shutoff valve (100) and hydraulic tubing form, and hydraulic efficiency pressure system (5) adopts the propulsion source of vehicle chassis (1), and adopts duplex gear pump, Double-hydraulic loop, to the CD-ROM drive motor of handing device (3) and hydraulic ram (2) function action and oil cylinder difference fuel feeding, hydraulic actuator is by electro hydraulic valve group (96) Long-distance Control, and pipe joint all adopts conical surface seal.
7. travelling unloader according to claim 1, is characterized in that: the electrical source of power of described electric control manipulation system (6) adopts the double dynamical mode of automotive engine power supply or civil power three-phase 380Vac power supply; The loader-unloader control system of electric control manipulation system (6) comprises that operator's station is controlled and conveyer end is controlled and remote controller is controlled;
Operator's station is controlled as closely manually controlling, and it is upper that operator's station is arranged at vehicle chassis (1), and repertoire master cock button, the button of the loader-unloader motion operating mode except loader-unloader walking is driven is set on operator's station control panel;
Conveyer end is controlled as closely manually controlling, and conveyer end control button, key layout are in upper material conveyer (20) and discharge conveyor (23) end; Conveyer end is controlled and to be provided with material conveyer (20) and discharge conveyor (23) head roll start and stop, stretches, yaw, lift control switch button, button;
Remote controller is controlled as remote-wireless infrared remote control and is controlled, and remote controller can be worn with it handling personnel, adopts two remote controllers, controls respectively upper material conveyer (20) and discharge conveyor (23); On remote controller, arrange that the start and stop of conveyer head roll, upper material conveyer (20) and discharge conveyor (23) are flexible, yaw, lift control switch button, button.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410180273.9A CN104163340B (en) | 2014-05-02 | 2014-05-02 | Mobile loader |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410180273.9A CN104163340B (en) | 2014-05-02 | 2014-05-02 | Mobile loader |
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| CN104163340A true CN104163340A (en) | 2014-11-26 |
| CN104163340B CN104163340B (en) | 2017-02-15 |
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| CN201410180273.9A Active CN104163340B (en) | 2014-05-02 | 2014-05-02 | Mobile loader |
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| CN105416988A (en) * | 2015-12-18 | 2016-03-23 | 王其荣 | Telescopic belt conveyor |
| CN105858269A (en) * | 2016-01-11 | 2016-08-17 | 襄阳忠良工程机械有限责任公司 | Movable loading and unloading machine with deflecting conveying function |
| CN107470384A (en) * | 2017-09-25 | 2017-12-15 | 辽宁忠旺机械设备制造有限公司 | A kind of aluminium section bar on-line straightening retractable gap bridge device |
| CN108609410A (en) * | 2018-05-20 | 2018-10-02 | 成都鸿源锦程机器人有限公司 | A kind of wiper arm formula automatic loading robot |
| CN112249732A (en) * | 2020-10-13 | 2021-01-22 | 河南九一环保科技股份有限公司 | Chain plate type horizontal discharging method for loading and unloading vehicle |
| CN113148699A (en) * | 2021-03-17 | 2021-07-23 | 武汉理工大学 | Cantilever crane type continuous cabin cleaning equipment suitable for port bulk cargo |
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| CN107470384A (en) * | 2017-09-25 | 2017-12-15 | 辽宁忠旺机械设备制造有限公司 | A kind of aluminium section bar on-line straightening retractable gap bridge device |
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| CN108609410B (en) * | 2018-05-20 | 2024-01-26 | 成都鸿源锦程机器人有限公司 | Arm-pulling type automatic loading robot |
| CN112249732A (en) * | 2020-10-13 | 2021-01-22 | 河南九一环保科技股份有限公司 | Chain plate type horizontal discharging method for loading and unloading vehicle |
| CN113148699A (en) * | 2021-03-17 | 2021-07-23 | 武汉理工大学 | Cantilever crane type continuous cabin cleaning equipment suitable for port bulk cargo |
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