CN104108491A - Automatic sorting system and method - Google Patents
Automatic sorting system and method Download PDFInfo
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- CN104108491A CN104108491A CN201410326292.8A CN201410326292A CN104108491A CN 104108491 A CN104108491 A CN 104108491A CN 201410326292 A CN201410326292 A CN 201410326292A CN 104108491 A CN104108491 A CN 104108491A
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Abstract
The invention discloses an automatic sorting system and method. The system comprises a sorting management system, storage stations and a boxing station. The method comprises the following steps that in the sorting management system, a boxing scheme is generated according to an order of a user, a boxing scheme ID is given to the boxing scheme, and the corresponding storage station is allocated to each specification; a boxing worker inputs the boxing scheme ID through an operation terminal of the boxing station, the operation terminal sends the received boxing scheme ID to the sorting management system, the corresponding storage station conveys a corresponding number of clothes in the corresponding specification out under the control of the sorting management system, and the clothes enter the boxing station. According to the automatic sorting system and method, accurate and efficient sorting and boxing of the finished clothes are achieved.
Description
Technical field
The present invention relates to a kind of Automated Sorting System and method, especially a kind of Automated Sorting System towards clothing product and method, also can be used for the automatic sorting of other types finished product, belongs to field of intelligent control technology.
Background technology
Clothes processing enterprise, after clothes machine, need to case to finished product according to client's requirement, then sends to client by logistics.Client often requires to case according to certain proportioning, and different clients is different often for the requirement of vanning, and the vanning demand of same client's same unit of cargo is also diversified.As A style, S code, X look fill 4, M code, X look fill 5, N code, Y look fill 10, B style, S code, Y look fill 5, M code, X look fill 12 etc.Particularly along with the development of ecommerce, shopping online becomes agitation, in one case, there are multiple specifications, but every kind of amount is all little, requirement for the vanning of garment enterprise finished product further improves, bring higher difficulty to garment enterprise finished product sorting work, thereby caused the Efficiency Decreasing of garment enterprise finished product vanning.
Sorting work before current this vanning, mainly by manually completing, relies on workman's naked eyes to distinguish style, color, size to the judgement of drop, and not only efficiency is low, and error rate is high.Part manage good enterprise after production completes by the finished product of different size sorting placement in warehouse, so that the manual sorting in later stage operation, but facts have proved, do like this and not only need a large amount of storage spaces and manpower, and still have higher error rate.
Summary of the invention
Goal of the invention: the present invention is directed to problems of the prior art with not enough, on the basis of clothes intelligent material allocation and monitored control system (seeing patent ZL200610011949.7), propose a kind of according to the demand of the different vannings of client, realize clothes by the method and system of specification automatic sorting and packaging, be a kind of Automated Sorting System and method, realize accurate, high efficiency sorting and the vanning of clothing product.
Technical scheme: a kind of Automated Sorting System, comprising:
Sorting management system, for configuring product specification information or receive the information such as production task, product specification that production upstream management system sends, generate vanning scheme, memory allocated website, control suspension bracket operation and vanning;
Storage site: for accepting the control command of sorting management system, by specification, clothes are carried out buffer memory or by specification, the clothes of some sent into main orbit;
Vanning website: for input vanning scheme ID by operating terminal, and by operating terminal, vanning scheme ID is sent to sorting management system, according to the command execution vanning of sorting management system feedback.
Further, production upstream management system sends to sorting management system to communicate by letter with specification information the production management system mission bit stream that is arranged in upstream by wireless or wire communication facility.
Further, sorting management system is according to manufacturing line ID associated with task ID in mission bit stream, collaborative with corresponding production upstream management system, the clothes that meet dimension are sent to sorting line from manufacturing line, the sorting management system of sorting line, according to the contrast of the quantity of different size in production task and existing storage site quantity, is selected the method for storage; If the quantity of product specification is equal to or less than storage site quantity, a kind of clothes of specification is stored in a storage site, and the storage site number record at each clothes place is got off; If the quantity of specification is greater than storage site quantity, can require to set up storage site, make the quantity of specification be equal to or less than storage site quantity, if user does not set up storage site, the specification kind in each storage site is at least to one, and the storage site number record at the suspension bracket place of the each clothing product of carrying is got off, and record the position of each suspension bracket in storage sites; According to vanning task scheme, the clothes of dimension are sent to vanning website again.
At vanning website, user inputs vanning scheme ID by operating terminal, vanning scheme ID is sent to sorting management system by operating terminal, sorting management system, according to the vanning scheme information of vanning scheme ID coupling, is carried out vanning, after vanning task completes, corresponding container is numbered, number information is sent to sorting management system, and sorting management system is associated with vanning scheme ID and corresponding suspension bracket ID by case number, is stored in sorting management system.
Further, after a vanning task completes, enter vanning station with this vanning specification that scheme comprises, suspension bracket that quantity is consistent, point out user by indicator lamp, user can take off the clothes that enter vanning station from suspension bracket, pack in container, in this process, user can further confirm that the specification of clothes and quantity are correct.After having cased, user can also stick bar code (one dimension or two dimension for this container.In the situation that there is no label), and scan this bar code, sorting management system can get up the bar code information of container automatically with the suspension bracket information association of the in-built clothes of case, associated with vanning scheme ID and suspension bracket ID by the bar code information of container, is convenient to later reviewing.
After determining vanning, user can be by the button on final terminal, or the button of additional configuration, turn off website indicator lamp, the electronic machine that this operation can trigger website sends the complete signal of vanning to sorting management system, inform that this incasement operation of sorting management system is finished, and can start incasement operation next time.
Further, the suspension bracket of every clothes is provided with RFID label, and for this suspension bracket of unique identification, sorting management system is by information associations such as the clothes fashion carrying on suspension bracket label information and suspension bracket, color, sizes; Sorting management system control suspension bracket is assigned to corresponding storage site, or controls suspension bracket and send from storage site, enters the vanning station of regulation by main orbit.
Further, Automated Sorting System also comprises the station of passing a bridge, and for the production of being connected of line and sorting line, realizing the free of discontinuities of suspension bracket and transports.
Clothes hanging is on suspension bracket and enter after the main orbit on sorting system sorting line, sorting management system can be by the position of a large amount of RFID reader real-time tracing suspension brackets of system deploy, and according to the site allocation scheme configuring in sorting management system, in conjunction with the practical operation situation of sorting system, for example whether storage site completely stands, the density of main orbit over sling etc., judge the actual transmission paths of suspension bracket, control suspension bracket and enter which storage site storage.
The method which storage site storage sorting management system control suspension bracket enters there are two kinds, and these two kinds of methods are also relevant with the occupation mode of storage sites.Mode is the clothes that each storage sites is only stored a style, color, size, and the clothes of different styles, color, size enter different storage site.
The advantage of this method is that the types of garments of storage in each storage site is single, very convenient in the time need to searching the clothes of certain class style, color, size; Shortcoming is that the storage site quantity taking is more, if clothes kind is more, and color, size type are when more, are easy to cause storage site not enough.
Another kind of mode is that the clothes of different size can be stored in a storage site, and the storage site quantity that sorting management system can initial setting up be enabled, only has and in the time that enabled storage site is not enough, just open new storage site.In this process, sorting management system can record its mutual order of suspension bracket information of depositing in each storage sites.
Further, between these two kinds of modes, also have some schemes available, for example, each storage site is only stored the clothes of a style, color, and size is not limit, or storage site only stores the clothes of a style, size, and color is not limit.
Concrete which kind of mode of selecting need to be set according to the actual demand of enterprise.
Further, Automated Sorting System also comprises preraratory station, on the final terminal of preraratory station, inputted specification (style, color, the size) information of this suspension bracket association by the worker of preraratory station, the input of information also has various ways, for example input the specification ID of suspension bracket association, due to the detailed specification information of having set up in advance, can get corresponding style, color and size information by specification ID in sorting management system; Also can be by scanning the bar code information on clothes, then set up associatedly with the RFID information on suspension bracket, can get corresponding bar code information and also further get by the ID of RFID label style, color, the size information of bar code association.
Further, described gap bridge station is connected for the production of line and sorting line, suspension bracket can be sent to sorting line from manufacturing line.A pair of gap bridge station is located at respectively on manufacturing line and sorting line, and two stations of passing a bridge are connected by two gap bridge tracks (being respectively the first gap bridge track and the second gap bridge track), realize bidirectional transmission.Each gap bridge station comprises approach track, the transmitting device that enters the station, departures transmitting device and departures track four major parts.The main orbit of manufacturing line or sorting line is connected with the transmitting device that enters the station by approach track, is connected with departures transmitting device by departures track; The two ends that are approach track connect respectively manufacturing line main orbit and the transmitting device that enters the station, and the two ends of departures track connect respectively departures transmitting device and sorting line main orbit.
Suspension bracket is along the main orbit operation of manufacturing line, if the suspension bracket of manufacturing line need be transferred to sorting line, the suspension bracket on manufacturing line main orbit is sent to the transmitting device that enters the station by the approach track at the gap bridge station of manufacturing line, suspension bracket is promoted to the first gap bridge track by the transmitting device that enters the station of standing of passing a bridge, the first gap bridge track is sent to suspension bracket the departures transmitting device at the gap bridge station of sorting line again, the departures transmitting device at this gap bridge station is down to suspension bracket on the departures track at this gap bridge station, and the departures track at this gap bridge station is sent to suspension bracket on the main orbit of sorting line.
Further, each bont is mainly made up of lifting chain and 3 transmission gears again.
Entering the station in transmitting device, described 3 transmission gear distributions triangular in shape, transmission conveyor chain, be connected work near the conveyor chain on the transmission gear of approach track with approach track, the conveyor chain being positioned on the transmission gear of highest point is connected work with gap bridge track, and the transmission gear of highest point is called the upper end wheel of letting pass; Described conveyor chain is provided with latch, for blocking suspension bracket; In the process of gap bridge station work, suspension bracket on approach track is due to Action of Gravity Field, slide in the groove of approach track end, under the effect of squeese pressure between approach track and conveyor chain, suspension bracket is stuck in the latch of conveyor chain, conveyor chain is under the effect of transmission gear, suspension bracket is upwards transmitted, and in the time that suspension bracket arrives the position of upper end clearance wheel, latch unclamps, suspension bracket, again by the effect of gravity, is sent on gap bridge track from the latch of lifting chain;
In departures transmitting device, described 3 transmission gear distributions triangular in shape, transmission conveyor chain, be connected work near the conveyor chain on the transmission gear of departures track with departures track, the now transmission gear of close departures track, be called the lower end wheel of letting pass, the conveyor chain being positioned on the transmission gear of highest point is connected work with gap bridge track, and gap bridge track is provided with groove near the end of conveyor chain; Described conveyor chain is provided with latch, for blocking suspension bracket; In the process of gap bridge station work, dress hanger falls into the groove of the outlet end of gap bridge track, then enters in the latch of conveyor chain, and suspension bracket is under the effect of gap bridge track export end and conveyor chain squeese pressure, is squeezed in the latch of conveyor chain; Suspension bracket be transmitted chain be sent to departures track entrance point time, from latch, come off and enter departures track.
Further, the denticle of described upper end clearance wheel and lower end clearance wheel is provided with long tooth and short tooth, and between the two every setting, long tooth is adjacent with short tooth; Described latch is located on conveyor chain by bouncing plate, and when conveyor chain is let pass wheel or lower end clearance wheel through upper end, because long tooth is longer, the effect handle of latch is withstood in long pitch upper end, and latch opens, and suspension bracket is come off from latch.
A kind of automatic sorting method, comprises the steps:
Step 1, in production management system, generate production task information, give each production task a task ID, and the production task information in production management system and unduplicated specification information (referring to the attribute information of the clothes such as the style, color, size of clothes) are synchronized in the sorting management system on sorting line;
Step 2, in sorting management system, according to the clothing specification information the production task information of obtaining from production upstream management system, or/and the clothing specification information of inputting in sorting management system, unduplicated every specification information is composed to a specification ID, the specification information of clothes, manufacturing line information and production task information association are got up;
Step 3, in sorting management system, is each specification memory allocated website.Generate vanning scheme according to user's order, for vanning scheme is given vanning scheme ID;
Step 4, vanning personnel are by vanning site operation terminal input vanning scheme ID, vanning scheme ID is sent to sorting management system by operating terminal, and the corresponding deposit of sorting management system control station, by the operation of setting off of the clothes of corresponding specification quantity, enters vanning website by main orbit.
Further, can exchange by real time data, or by modes such as real-time messages communications, the production task information in production upstream management system is synchronized in the sorting management system on sorting line;
Further, the specification of described clothes refers to the attribute information of the clothes such as the style, color, size of clothes.
Further, described vanning scheme is, the container quantity that vanning scheme is corresponding, and different containers fills respectively how many of the clothes of every kind of specification.
Further, storage site is mainly used in carrying out buffer memory clothes; Each style, color, size (i.e. a specification) enter a storage sites; Also can be certain style, color, the multiple storage site of size assortment.
Further, when the clothes mixed storage of different size (style, color, size) is during a storage site, can run into the problem of departures scheduling.Due to the clothes mixed storage of different size, for the suspension bracket needing in the suspension bracket of certain storage site storage is sent into vanning website, how to process the no suspension bracket mixing in the middle of this.
Process this problem, a kind of way is directly the suspension bracket before the suspension bracket satisfying condition all to be sent into the main orbit of sorting line, and the suspension bracket of needs is sent into vanning website, and N/R suspension bracket is got back to this storage site from main orbit again.
Another kind of way is that interior cyclic track is set in storage site, only the suspension bracket of needs is sent into the main orbit of sorting line, finally enters vanning station, and N/R suspension bracket, by after interior cyclic track, is still stayed in this storage site.The advantage of this way is, do not need a large amount of suspension brackets to send into main orbit, reduced main orbit load, reduced the probability that system gets congestion.
Further, the clothes of part type need to wash in process of production, such as cowboy storehouse, cashmere sweater etc.Carry out washing operation owing to the clothes of multiple styles, color, size can be put into rinsing machine in water-washing process simultaneously, after having washed, the clothes of various styles, color, size mix.Be that every clothes generate a coding according to style, color, size; (or generating unique coding); According to code printing bar code (one dimension or two dimension) cloth; In the garment production stage, bar code cloth is made on clothes; RFID label association by bar code with production management system over sling, makes suspension bracket label and corresponding style, color, size information association.
Beneficial effect: compared with prior art, Automated Sorting System provided by the invention and method, according to the diversified vanning demand of client, realize clothes by specification automatic sorting and packaging, avoid the defect of manual sorting's packaging, as wasting manpower and material resources, because of artificial fatigue, the various vanning errors that cause of error etc., realize accurate, high efficiency sorting and the vanning of clothing product; For further contribution has been made in the intellectuality of garment production.
Brief description of the drawings
Fig. 1 is the gap bridge station of the embodiment of the present invention and uses shape figure;
Fig. 2 is the structural representation at the gap bridge station of the embodiment of the present invention;
Fig. 3 is the structural representation of the clearance wheel of the embodiment of the present invention
Fig. 4 is suspension bracket storage schematic diagram in the storage sites of the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with specific embodiment, further illustrate the present invention, should understand these embodiment is only not used in and limits the scope of the invention for the present invention is described, after having read the present invention, those skilled in the art all fall within the application's claims limited range to the amendment of the various equivalent form of values of the present invention.
In Automated Sorting System, sorting management system receives by wireless or wire communication facility the information such as production task and specification that production upstream management system is sent, and according to these Information generation vanning schemes, for vanning scheme memory allocated website, control the vanning of vanning website; Storage site is accepted the control command of sorting management system, by specification, clothes is carried out to buffer memory; At vanning station, user inputs vanning scheme ID by operating terminal, and vanning scheme ID is sent to sorting management system by operating terminal, according to the command execution vanning of sorting management system feedback.
Sorting management system is according to the manufacturing line ID of task ID association in production task information, collaborative with the production management system of corresponding manufacturing line, the clothes that meet dimension are sent to sorting line from manufacturing line, the sorting management system of sorting line, according to the scheduling of production of the contrast of the quantity of different size in production task and existing storage site quantity or manufacturing enterprise self, is selected the method for storage; For example, if the quantity of specification is equal to or less than storage site quantity, a kind of clothes of specification are stored in a storage site, and the storage site number record at each clothes place is got off; If the quantity of specification is greater than storage site quantity, can require to set up storage site, make the quantity of specification be equal to or less than storage site quantity, if user does not set up storage site, the specification kind in each storage site is at least to one, and the storage site number record at each clothes place is got off; According to vanning task scheme, the clothes of dimension are sent to vanning website again.
At vanning website, user inputs vanning scheme ID by operating terminal, and vanning scheme ID is sent to sorting management system by operating terminal, and sorting management system, according to the vanning scheme of vanning scheme ID coupling, will be carried out vanning.After vanning task completes, corresponding container is numbered, and formation Print Label is attached on container and makes marks, and number information is sent to sorting management system, sorting management system is associated with the suspension bracket ID of vanning scheme ID and every finished product by case number, stores in sorting management system.
After vanning task completes, point out user by indicator lamp, user can take off the clothes that enter vanning station from suspension bracket, pack in container, and in this process, user can further confirm that the specification of clothes and quantity are correct.Preferably, after having cased, user can also stick bar code (in the situation that there is no label) for this container, bar code can be one dimension or two-dimensional bar code, and scan this bar code, sorting management system can get up the bar code information of container automatically with the suspension bracket information association of the in-built clothes of case, associated with the ID of vanning scheme ID and each suspension bracket by the bar code information of container, is convenient to later reviewing.
After determining vanning, user can be by the button on final terminal, or the button of additional configuration, turn off website indicator lamp, the electronic machine that this operation can trigger website sends the complete signal of vanning to system, inform that this incasement operation of sorting management system is finished, and can start incasement operation next time.
The suspension bracket of every clothes is provided with RFID label, when suspension bracket is when through manufacturing line, certain passes a bridge the RFID card reader of station before ENTRANCE, RFID card reader on import terminal, read the information on suspension bracket label, and suspension bracket label information is sent to production management system, wherein the association of suspension bracket label information the style information of clothes; Production management system is sent to the clothes of condition up to specification corresponding sorting line from manufacturing line according to production task information, and sorting management system is assigned to suspension bracket corresponding storage site again.
Clothes hanging is on suspension bracket and enter after the main orbit on sorting system sorting line, sorting management system can be by the position of a large amount of RFID reader real-time tracing suspension brackets of system deploy, and according to the production task information of obtaining in sorting management system, in conjunction with the practical operation situation of sorting system, for example whether storage site completely stands, the density of main orbit over sling etc., judge the actual transmission paths of suspension bracket, control suspension bracket and enter which storage site storage.
The method which storage site storage sorting management system control suspension bracket enters there are two kinds, and these two kinds of methods are also relevant with the occupation mode of storage sites.Mode is the clothes that each storage sites is only stored a style, color, size, and the clothes of different styles, color, size enter different storage site.
The advantage of this method is that the types of garments of storage in each storage site is single, very convenient in the time need to searching the clothes of certain class style, color, size; Shortcoming is that the storage site quantity taking is more, if clothes kind is more, and color, size type are when more, are easy to cause storage site not enough.
Another kind of mode is that the clothes of different size can be stored in a storage site, and the storage site quantity that sorting management system can initial setting up be enabled, only has and in the time that enabled storage site is not enough, just open new storage site.In this process, sorting management system can record suspension bracket information and the relative position thereof in each storage sites, deposited.
Between these two kinds of modes, also have some schemes available, for example, each storage site is only stored the clothes of a style, color, and size is not limit, or storage site only stores the clothes of a style, size, and color is not limit.
Concrete which kind of mode of selecting need to be set according to the actual demand of enterprise.
Automated Sorting System also comprises preraratory station, on the final terminal of preraratory station, inputted specification (style, color, the size) information of this suspension bracket association by the worker of preraratory station, the input of information also has various ways, for example input the specification ID of suspension bracket association, due to the detailed specification information of having set up in advance, can get corresponding style, color and size information by specification ID in sorting management system; Also can be by scanning the bar code information on clothes, then set up associatedly with the RFID information on suspension bracket, can get corresponding bar code information and also further get by the ID of RFID label style, color, the size information of bar code association.
As shown in Figure 1-2, the station of passing a bridge, for the production of being connected of line and sorting line, can be sent to sorting line from manufacturing line by suspension bracket.Gap bridge station 1 is located on manufacturing line, and the station 2 of passing a bridge is located on sorting line, passes a bridge to stand for two to be connected with gap bridge track 2 by gap bridge track 1, realizes bidirectional transmission.Each gap bridge station comprises approach track 301, the transmitting device that enters the station, departures transmitting device and departures track 302 4 major parts.The main orbit of manufacturing line or sorting line is connected with the transmitting device that enters the station by approach track 301, is connected with departures transmitting device by departures track 302; The two ends that are approach track 301 connect respectively manufacturing line main orbit and the transmitting device that enters the station, and the two ends of departures track 302 connect respectively departures transmitting device and sorting line main orbit.
Suspension bracket is along the main orbit operation of manufacturing line, if the suspension bracket of manufacturing line need be transferred to sorting line, the suspension bracket on manufacturing line main orbit is sent to the transmitting device that enters the station by the approach track 301 at the gap bridge station 1 of manufacturing line, suspension bracket is promoted to gap bridge track 1 by the transmitting device that enters the station at gap bridge station 1, gap bridge track 1 is sent to suspension bracket the departures transmitting device at the gap bridge station 2 of sorting line again, station 2 the departures transmitting device of passing a bridge is down to suspension bracket on the departures track 302 at the station 2 of passing a bridge, and the departures track 302 at the station 2 of passing a bridge is sent to suspension bracket on the main orbit of sorting line.
Each transmitting device is mainly made up of 303 and 3 transmission gears of conveyor chain again.3 transmission gear distributions triangular in shape, transmission conveyor chain 303, transmission gear near approach track 301 (is driving wheel 401, conveyor chain 303 as shown in Figure 2) is connected work with approach track 301, the transmission gear that is positioned at highest point (also claims the wheel 505 of letting pass, on it, is provided with long tooth 503 and short tooth 504, between the two every setting, long tooth 503 is adjacent with short tooth 504, and the conveyor chain 303 on as shown in Figure 3) is connected work with gap bridge track; Described conveyor chain 303 is provided with latch 402, and for blocking suspension bracket, latch 402 is located on conveyor chain 303 by latch shell fragment 502.In the process of gap bridge station work, suspension bracket on approach track 301 is due to Action of Gravity Field, slide in the groove of approach track 301 ends, by the application force of extruding, the latch 402 that suspension bracket is transmitted chain 303 blocks, conveyor chain is under the effect of transmission gear, suspension bracket is upwards transmitted, in the time that suspension bracket arrives the position of upper end clearance wheel 505, owing to letting pass, wheel 505 long teeth 503 save the application force to latch effect handle 501, latch 402 is unclamped, and suspension bracket by the effect of gravity, is sent on gap bridge track from the latch 402 of conveyor chain 303 again.
Departures transmitting device is the same with the principle of work of the transmitting device that enters the station, be only suspension bracket transmission direction contrary, in departures transmitting device, suspension bracket is from gap bridge track transmission to the track that sets off, gap bridge track is provided with groove with the end that conveyor chain 303 is connected, and the clearance wheel of departures track is for being located at the transmission gear near departures track.Therefore repeat no more for its structure.
For the automatic sorting method of above-mentioned sorting system, comprise the steps:
Step 1, in production upstream management system, generate production task information, give each production task a task ID, and the production task information in production management system and unduplicated specification information (referring to the attribute information of the clothes such as the style, color, size of clothes) are synchronized in the sorting management system on sorting line;
Step 2, in sorting management system, according to the clothing specification information the production task information of obtaining from production upstream management system, unduplicated every specification information is composed to a specification ID, the specification information of clothes, manufacturing line information and production task information association are got up;
Step 3, in sorting management system, is each specification memory allocated website.Generate vanning scheme according to user's order, for vanning scheme is given vanning scheme ID;
Step 4, vanning personnel are by vanning site operation terminal input vanning scheme ID, vanning scheme ID is sent to sorting management system by operating terminal, and the corresponding deposit of sorting management system control station is the operation of setting off of the clothes of corresponding specification quantity, and enter vanning website by main orbit.
Storage site is mainly used in carrying out buffer memory clothes; Each style, color, size (i.e. a specification) enter a storage sites; Also can be certain style, color, the multiple storage site of size assortment.This part operation also can complete according to the setting automatic-prompting of vanning task, 20, the every case of for example specification 1,5, the every case of specification 2,10, the every case of specification 3 ...In this case, the storage sites quantity that specification 1 is used may be all more than specification 2,3, can advise distributing 2 websites for specification 1.
Further, when the clothes mixed storage of different size (style, color, size) is during a storage site, can run into the problem of departures scheduling.Due to the clothes mixed storage of different size, for the suspension bracket needing in the suspension bracket of certain storage site storage is sent into vanning website, how to process the no suspension bracket mixing in the middle of this.Taking Fig. 2 as example, altogether 6 suspension brackets of certain site stores #1 ~ #6, while carrying out certain vanning task, suspension bracket #2, #3, #5 need to be sent into vanning station, but the track of website are linear, can only sequential delivery, now adopt any strategy.
Process this problem, a kind of way is directly the suspension bracket before the suspension bracket satisfying condition all to be sent into the main orbit of sorting line, and the suspension bracket of needs is sent into vanning website, and N/R suspension bracket is got back to this storage site from main orbit again.Still taking Fig. 2 as example, be exactly by the suspension bracket before suspension bracket #5, all send into main orbit by suspension bracket #1 ~ #5, then suspension bracket #2, #3, #5 enter vanning station, and suspension bracket #1 and #4 or come back to this deposit station, or enter other deposit station.This strategy is the simplest, but problem is, the suspension bracket that exceeds quantity required can be sent into main orbit, causes main orbit over sling quantity too much, affects the whole efficiency of system.
Another kind of way is that interior cyclic track is set in storage site, only the suspension bracket of needs is sent into the main orbit of sorting line, finally enters vanning station, and N/R suspension bracket, by after interior cyclic track, is still stayed in this storage site.
The clothes of part type need to wash in process of production, such as cowboy storehouse, cashmere sweater etc.Carry out washing operation owing to the clothes of multiple styles, color, size can be put into rinsing machine in water-washing process simultaneously, after having washed, the clothes of various styles, color, size mix.Be that every clothes generate a coding according to style, color, size; (or generating unique coding); According to code printing bar code (one dimension or two dimension) cloth; In the garment production stage, bar code cloth is made on clothes; Bar code, with the RFID association in hanging production system, is obtained to corresponding style, color, size information.
Claims (15)
1. an Automated Sorting System, is characterized in that, comprising:
Sorting management system, for configuring product specification information or receive production task and the product specification information that production upstream management system is sent, generates vanning scheme, memory allocated website, and control suspension bracket operation and vanning;
Storage site: for accepting the control command of sorting management system, by specification, clothes are carried out to buffer memory;
Vanning website: for input vanning scheme ID by operating terminal, and vanning scheme ID is sent to sorting management system, according to the command execution vanning of sorting management system feedback.
2. Automated Sorting System as claimed in claim 1, is characterized in that: production management system sends to sorting management system by wireless or wire communication facility by production task information and the specification information of the production management system that is arranged in upstream.
3. Automated Sorting System as claimed in claim 1, it is characterized in that: sorting management system is according to manufacturing line ID associated with task ID in production task information, collaborative with corresponding manufacturing line, be sent to sorting line by meeting the clothes of dimension in production task from manufacturing line, the sorting management system of sorting line, according to the contrast of the quantity of different size in production task and existing storage site quantity, is selected the method for storage; If the quantity of specification is equal to or less than storage site quantity, a kind of clothes of specification is stored in a storage site, and the storage site number record at each clothes place is got off; If the quantity of specification is greater than storage site quantity, can require to set up storage site, make the quantity of specification be equal to or less than storage site quantity, if user does not set up storage site, the specification kind in each storage site is at least to one, and the storage site number record at each clothes place is got off; According to vanning task scheme, the clothes of dimension are sent to vanning website again.
4. Automated Sorting System as claimed in claim 1, it is characterized in that: at vanning website, user inputs vanning scheme ID by operating terminal, and vanning scheme ID is sent to sorting management system, sorting management system is carried out vanning according to the vanning scheme information of vanning scheme ID coupling, after vanning task completes, corresponding container is numbered, number information is formed to label to be attached on container and to make marks, number information is sent to sorting management system simultaneously, sorting management system is associated with vanning scheme ID and corresponding suspension bracket ID associated task ID by case number, be stored in sorting management system.
5. the Automated Sorting System as described in claim 1 or 4, it is characterized in that: after vanning task completes, point out user by indicator lamp, user can take off the clothes that enter vanning station from suspension bracket, pack in container, after having cased, user, by the push-botton operation of the button on final terminal or additional configuration, turns off website indicator lamp, feedback has been cased, after sorting management system is received feedback signal, can start next vanning task, corresponding clothes are sent to vanning website; User can also stick bar code for this container, and scan this bar code and send to sorting management system, sorting management system can get up the bar code information of container automatically with the suspension bracket information association of the in-built clothes of case, bar code information by container is associated with vanning scheme ID and suspension bracket ID, is convenient to later reviewing.
6. Automated Sorting System as claimed in claim 1, it is characterized in that: the suspension bracket of every clothes is provided with RFID label, when suspension bracket is when through manufacturing line, certain passes a bridge the RFID card reader of station before ENTRANCE, RFID card reader is read the information on suspension bracket label, and by suspension bracket label information through sending to production management system, wherein the association of suspension bracket label information the specification information of clothes; Production management system is sent to the clothes of condition up to specification sorting line from corresponding manufacturing line according to production task information, and sorting management system is assigned to suspension bracket corresponding storage site again.
7. Automated Sorting System as claimed in claim 1, it is characterized in that: clothes hanging is on suspension bracket and enter after the main orbit on sorting system sorting line, sorting management system can be by the position of a large amount of RFID reader real-time tracing suspension brackets of system deploy, and according to the production task information of obtaining from production upstream management system, in conjunction with the practical operation situation of sorting system, judge the actual transmission paths of suspension bracket, control suspension bracket and enter which storage site storage;
The method which storage site storage sorting management system control suspension bracket enters there are two kinds: a kind of mode is the clothes that each storage sites is only stored a specification, and the clothes of different size enter different storage site; The clothes that another kind of mode is different size can be stored in a storage site;
The storage site quantity that sorting management system can initial setting up be enabled, only has and in the time that enabled storage site is not enough, just opens new storage site; In this process, sorting management system can record its location information of suspension bracket information of depositing in each storage sites;
Between these two kinds of modes, also have some schemes available: each storage site is only stored the clothes of a style, color, and size is not limit, or storage site only stores the clothes of a style, size, and color is not limit; Concrete which kind of mode of selecting need to be set according to the actual demand of enterprise.
8. Automated Sorting System as claimed in claim 1, it is characterized in that: also comprise preraratory station, on the final terminal of preraratory station, inputted the specification information of this suspension bracket association by the worker of preraratory station, the input of information also has various ways: the specification ID of input suspension bracket association, due to the detailed specification information of having set up in advance, can get corresponding style, color and size information by specification ID in sorting management system; Also can be by scanning the bar code information on clothes, then set up associatedly with the RFID information on suspension bracket, can get corresponding bar code information and also further get by the ID of RFID label style, color, the size information of bar code association.
9. Automated Sorting System as claimed in claim 1, is characterized in that: Automated Sorting System also comprises the station of passing a bridge, and for the production of being connected of line and sorting line, realizing the free of discontinuities of suspension bracket and transports; Suspension bracket can be sent to sorting line from manufacturing line; A pair of gap bridge station is located at respectively on manufacturing line and sorting line, and two stations of passing a bridge are connected by two gap bridge tracks, are respectively the first gap bridge track and the second gap bridge track, realize bidirectional transmission; Each gap bridge station comprises approach track, the transmitting device that enters the station, departures transmitting device and departures track four major parts; The main orbit of manufacturing line or sorting line is connected with the transmitting device that enters the station by approach track, is connected with departures transmitting device by departures track; The two ends that are approach track connect respectively manufacturing line main orbit and the transmitting device that enters the station, and the two ends of departures track connect respectively departures transmitting device and sorting line main orbit;
Suspension bracket is along the main orbit operation of manufacturing line, if the suspension bracket of manufacturing line need be transferred to sorting line, the suspension bracket on manufacturing line main orbit is sent to the transmitting device that enters the station by the approach track at the gap bridge station of manufacturing line, suspension bracket is promoted to the first gap bridge track by the transmitting device that enters the station of standing of passing a bridge, the first gap bridge track is sent to suspension bracket the departures transmitting device at the gap bridge station of sorting line again, the departures transmitting device at this gap bridge station is down to suspension bracket on the departures track at this gap bridge station, and the departures track at this gap bridge station is sent to suspension bracket on the main orbit of sorting line.
10. Automated Sorting System as claimed in claim 8, is characterized in that: each transmitting device is mainly made up of conveyor chain and 3 transmission gears again;
Entering the station in transmitting device, described 3 transmission gear distributions triangular in shape, transmission conveyor chain, be connected work near the conveyor chain on the transmission gear of approach track with approach track, the conveyor chain being positioned on the transmission gear of highest point is connected work with gap bridge track, and the transmission gear of highest point is called the upper end wheel of letting pass; Described conveyor chain is provided with latch, for blocking suspension bracket; In the process of gap bridge station work, suspension bracket on approach track is due to Action of Gravity Field, slide in the groove of approach track end, under the effect of squeese pressure between approach track and conveyor chain, suspension bracket is stuck in the latch of conveyor chain, conveyor chain is under the effect of transmission gear, suspension bracket is upwards transmitted, and in the time that suspension bracket arrives the position of upper end clearance wheel, latch unclamps, suspension bracket, again by the effect of gravity, is sent on gap bridge track from the latch of lifting chain;
In departures transmitting device, described 3 transmission gear distributions triangular in shape, transmission conveyor chain, be connected work near the conveyor chain on the transmission gear of departures track with departures track, the now transmission gear of close departures track, be called the lower end wheel of letting pass, the conveyor chain being positioned on the transmission gear of highest point is connected work with gap bridge track, and gap bridge track is provided with groove near the end of conveyor chain; Described conveyor chain is provided with latch, for blocking suspension bracket; In the process of gap bridge station work, dress hanger falls into the groove of the outlet end of gap bridge track, then enters in the latch of conveyor chain, and suspension bracket is under the effect of gap bridge track export end and conveyor chain squeese pressure, is squeezed in the latch of conveyor chain; Suspension bracket be transmitted chain be sent to departures track entrance point time, from latch, come off and enter departures track.
11. Automated Sorting Systems as claimed in claim 10, is characterized in that: the denticle of described upper end clearance wheel and lower end clearance wheel is provided with long tooth and short tooth, and between the two every setting, long tooth is adjacent with short tooth; Described latch is located on conveyor chain by bouncing plate, and when conveyor chain is let pass wheel or lower end clearance wheel through upper end, because long tooth is longer, the effect handle of latch is withstood in long pitch upper end, and latch opens, and suspension bracket is come off from latch.
12. 1 kinds of automatic sorting methods for the Automated Sorting System as described in claim 1-11 any one, is characterized in that, comprise the steps:
Step 1, in production upstream management system, generate production task information, give each production task a task ID, and the production task information in production management system and unduplicated specification information (referring to the attribute information of the clothes such as the style, color, size of clothes) are synchronized in the sorting management system on sorting line;
Step 2, in sorting management system, according to the clothing specification information the production task information of obtaining from production upstream management system, or/and the clothing specification information of inputting in sorting management system, unduplicated every specification information is composed to a specification ID, the specification information of clothes, manufacturing line information and production task information association are got up;
Step 3, in sorting management system, is the clothes memory allocated website of each specification; Generate vanning scheme according to user's order, for vanning scheme is given vanning scheme ID;
Step 4, vanning personnel are by vanning site operation terminal input vanning scheme ID, vanning scheme ID is sent to sorting management system by operating terminal, and the corresponding deposit of sorting management system control station is the operation of setting off of the clothes of corresponding specification quantity, and enter vanning website by main orbit.
13. automatic sorting methods as claimed in claim 12, is characterized in that: exchange by real time data, or by modes such as real-time messages communications, the production task information in production upstream management system is synchronized in the sorting management system on sorting line.
14. automatic sorting methods as claimed in claim 12, it is characterized in that: the specification of described clothes refers to the attribute information of the clothes such as the style of clothes, color, size, label or other identification that the suspension bracket of each clothes is provided with this suspension bracket of unique identification indicate, and indicate by the label on identification suspension bracket or other identification the specification information that judges clothes; Described vanning scheme is, the container quantity that vanning scheme is corresponding, and different containers fills respectively how many of the clothes of every kind of specification, task ID, manufacturing line ID that each clothes are corresponding; Storage site is mainly used in carrying out buffer memory clothes; Each specification enters a storage sites; Also can be certain style, color, the multiple storage site of size assortment;
Further, when the clothes mixed storage of different size is during a storage site, can run into the problem of departures scheduling; Due to the clothes mixed storage of different size, for the suspension bracket needing in the suspension bracket of certain storage site storage is sent into vanning website, a kind of way is directly the suspension bracket before the suspension bracket satisfying condition all to be sent into the main orbit of sorting line, the suspension bracket of needs is sent into vanning website, and N/R suspension bracket is got back to this storage site from main orbit again; Another kind of way is that interior cyclic track is set in storage site, only the suspension bracket of needs is sent into the main orbit of sorting line, finally enters vanning station, and N/R suspension bracket, by after interior cyclic track, is still stayed in this storage site.
15. automatic sorting methods as claimed in claim 12, is characterized in that: the clothes of part type need to wash in process of production, are that every clothes generate a coding according to style, color, size; According to code printing bar code cloth; In the garment production stage, bar code cloth is made on clothes; Bar code, with the RFID association in hanging production system, is obtained to corresponding style, color, size information.
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