CN103980989B - A kind of technique utilizing petrochemical industry alkali refining waste water to produce semi-synthetic emulsion cutting fluid stoste - Google Patents

A kind of technique utilizing petrochemical industry alkali refining waste water to produce semi-synthetic emulsion cutting fluid stoste Download PDF

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CN103980989B
CN103980989B CN201410134246.8A CN201410134246A CN103980989B CN 103980989 B CN103980989 B CN 103980989B CN 201410134246 A CN201410134246 A CN 201410134246A CN 103980989 B CN103980989 B CN 103980989B
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waste water
cutting fluid
petrochemical industry
alkali refining
semi
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CN103980989A (en
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奚靖
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Ningbo Lanrun Energy Technology Co ltd
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NINGBO LANRUN ENERGY TECHNOLOGY Co Ltd
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Abstract

The invention discloses a kind of technique utilizing petrochemical industry alkali refining waste water to produce semi-synthetic emulsion cutting fluid stoste, comprising: step one, by petrochemical industry alkali refining waste water through process, obtain containing sulfonic acid, naphthenic acid, acid sulfate recovery mixture, for subsequent use; Step 2, recovery mixture is heated to 60 DEG C, adds sodium hydroxide solution while stirring to material pH value 9 ~ 10; Then the trolamine reaction of described recovery mixture quality 2 ~ 3% is added; Add the zinc naphthenate of the sodium sulfonate of described recovery mixture quality 7%, described recovery mixture quality 3 ~ 3.5% more successively, the sterilant of the ethanol of described recovery mixture quality 2 ~ 3%, the sorbester p17 of described recovery mixture quality 5%, the silicone oil of described recovery mixture quality 0.2% and described recovery mixture quality 0.5 ~ 2% is added after stirring, react after 1.1 hours, obtain semi-synthetic emulsion cutting fluid stoste.The present invention successfully develops the semi-synthetic emulsion cutting fluid of the rust-proof type with premium properties, and product cost is low, excellent property.

Description

A kind of technique utilizing petrochemical industry alkali refining waste water to produce semi-synthetic emulsion cutting fluid stoste
Technical field
The present invention relates to the production field of emulsion cutting fluid, particularly, the present invention relates to the technique that a kind of petrochemical industry alkali refining waste water produces semi-synthetic emulsion cutting fluid stoste.
Background technology
At present, many asphaltic base readymade oils refine source mill, refining readymade oil technique is generally produced with soda acid technique, the vitriol oil being 98% with concentration is sloughed in material containing S, N, O compound and heavy aromatics component isopolarity material, sour oil after refining with sodium hydroxide solution neutralisation of sulphuric acid again, a large amount of acid sludge produced in production process and petrochemical industry alkali refining waste water.And most readymade oil refinery, small scale, technical force falls behind, and without sewage disposal means and equipment, could not power process alkali waste water, so the row's of stealing phenomenon is serious, causes pollution to environment.
Summary of the invention
Technical problem to be solved by this invention is to provide the technique that a kind of petrochemical industry alkali refining waste water produces semi-synthetic emulsion cutting fluid stoste, present invention process utilizes the petrochemical industry alkali refining waste water discharged in refining readymade oil, successfully develop the semi-synthetic emulsion cutting fluid of the rust-proof type with premium properties, product cost is low, excellent property.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of technique utilizing petrochemical industry alkali refining waste water to produce semi-synthetic emulsion cutting fluid stoste,
Step one, by the three-step approach process of petrochemical industry alkali refining waste water through ethanolic extraction, sulfuric acid acidation, material dewatering, obtain containing sulfonic acid, naphthenic acid, acid sulfate recovery mixture, the major ingredient as semi-synthetic emulsion cutting fluid stoste is for subsequent use;
Step 2, the recovery mixture described step one obtained are heated to 60 DEG C, add while stirring massfraction be 30% sodium hydroxide solution to material pH value between 9 ~ 10; Then the trolamine adding described recovery mixture quality 2 ~ 3% reacts 30 ~ 60 minutes, the transparent shape of reacting rear material; Add the zinc naphthenate of the sodium sulfonate of described recovery mixture quality 7%, described recovery mixture quality 3 ~ 3.5% more successively, the N-phenylsalicylamide series bactericidal agent of the ethanol of described recovery mixture quality 2 ~ 3%, the sorbester p17 of described recovery mixture quality 5%, the silicone oil of described recovery mixture quality 0.2% and described recovery mixture quality 0.5 ~ 2% is added after stirring, react after 1.1 hours, obtain red-brown transparence uniform liquid, i.e. semi-synthetic emulsion cutting fluid stoste of the present invention.
Described N-phenylsalicylamide series bactericidal agent is N-phenylsalicylamide.
In technique scheme, in described step one, described three-step approach process petrochemical industry alkali refining waste water comprises the following steps successively:
Steps A, ethanolic extraction: petrochemical industry alkali refining waste water is pumped into reactor, be heated to 60 DEG C, and add the ethanol relative to described material in reactor quality 5%, to stir after 15 minutes heat preservation settlement 4 ~ 8 hours, after top neutral oil is separated out, extract top oil reservoir out;
Step B, sulfuric acid acidation: the material in described reactor is warming up to 70 DEG C again, delay and add H 2sO 4adjustment material pH value is to 4.5-6.5; Heat preservation settlement 8 ~ 12 hours, the petrochemical industry alkali refining waste water breakdown of emulsion layering now in emulsification shape, the brine layer of venting lower floor contains sodium sulfate, top obtains the compound containing sulfonic acid, naphthenic acid, acid sulfate that water content is 4% ~ 6%;
Step C, material dewatering: the compound suction vacuum hydro-extraction still that described step B is obtained, be heated to 80 DEG C, dewater 15 ~ 30 minutes under the vacuum tightness of 740mmHg, namely obtain the mixture containing sulfonic acid, naphthenic acid, acid sulfate, the major ingredient as semi-synthetic emulsion cutting fluid stoste is for subsequent use.
The present invention also provides a kind of semi-synthetic emulsion cutting fluid stoste, and this semi-synthetic emulsion cutting fluid stoste adopts above-mentioned technique to prepare.
The form that ethanol of the present invention is all 85% ethanolic soln with massfraction adds.
" petrochemical industry alkali refining waste water " of the present invention refers to and adopts soda acid technique to refine the petrochemical industry alkali refining waste water discharged in readymade oil process.
Described " soda acid technique refines readymade oil ", the vitriol oil that to refer to concentration be 98% is sloughed in readymade oil containing S, N, O compound and heavy aromatics component isopolarity material, sour oil after refining with sodium hydroxide solution neutralisation of sulphuric acid again, then remain in soap class in oil and moisture content with bleaching earth adsorption.A large amount of acid sludge that can produce in this production process and petrochemical industry alkali refining waste water.
Compared with prior art, the present invention has following beneficial effect:
(1) the present inventor has carried out comprehensive analysis to petrochemical industry alkali refining waste water, (in material moisture about 30%, neutral oil about 20%, sodium sulfonate, sodium napthionate, acid sulfate sodium about 50%) find that wherein sodium sulfonate, sodium napthionate, sodium sulfovinate are the starting material that oil in water emulsion is good.Through ethanolic extraction neutral oil, the techniques such as sulfuric acid acidation material, dehydration, are extracted sulfonic acid, the mixed solution of naphthenic acid and acid sulfate, be equipped with functional additive again and successfully develop the semi-synthetic emulsion cutting fluid of the rust-proof type with premium properties, product cost is low, excellent property.
(2) technique that the present invention produces semi-synthetic emulsion cutting fluid stoste on the one hand make use of discarded petrochemical industry alkali refining waste water, alleviates environmental stress; Adopt present invention process to utilize petrochemical industry alkali refining waste water to produce semi-synthetic emulsion cutting fluid stoste on the other hand, decrease the use of mineral oil, decrease the waste of resource, significant to environment.
(3) sodium sulfonate, sodium napthionate is rich in the semi-synthetic emulsion cutting fluid stoste product that the present invention produces, there is excellent emulsifying property, rust-preventing characteristic, substantially reduce the number the consumption of rust-inhibiting additive and emulsifying agent, long-term storage is not stratified, in product application, have excellent rust-preventing characteristic to workpiece, oilness, cleansing power are strong, work-ing life is 3 times of commercially available prod.Diluent (this diluent obtains after referring to cutting fluid stoste dilution the present invention prepared by the Dilution ratio of 1:30) Central Plains liquid hold-up only has 1/3 of commercially available prod, owing to substantially not containing Dormant oils in product, so can be applicable to the operating mode of micro-emulsion cutting fluid, product stability is high, and life cycle is long.
Embodiment
In order to understand content of the present invention better, be described further below in conjunction with specific embodiment.Should be understood that these embodiments only for the present invention is further described, and be not used in and limit the scope of the invention.In addition should be understood that, after having read content of the present invention, person skilled in art makes some nonessential change or adjustment to the present invention, still belongs to protection scope of the present invention.
Embodiment 1 utilizes petrochemical industry alkali refining waste water to make the method reclaiming mixture:
The petrochemical industry alkali refining waste water collected is opened stirring through pump suction by the reactor of heat-conducting oil heating, be heated to 60 DEG C, and add the ethanol (ethanol adds with the solution form of massfraction 85%) of 5% of relatively described petrochemical industry alkali refining waste water quality of material, to stir after 15 minutes heat preservation settlement 4 ~ 8 hours, after top neutral oil is separated out, extract top oil reservoir out.
Leftover materials in reactor are warming up to 70 DEG C again, delay and add appropriate H 2sO 4adjustment material pH value to 6.Heat preservation settlement 8 ~ 12 hours, petrochemical industry alkali refining waste water breakdown of emulsion layering now in emulsification shape, the brine layer (decontaminated water device art breading separately) of the contains sodium sulfate that venting lower floor is closely limpid, top obtains the compound containing sulfonic acid, naphthenic acid, acid sulfate that water content is about 5%.
By above-mentioned compound suction vacuum hydro-extraction still, be heated to 80 DEG C, dewater 15 ~ 30 minutes under the vacuum tightness of 740mmHg, obtain the recovery mixture containing sulfonic acid, naphthenic acid, acid sulfate, the major ingredient as semi-synthetic emulsion cutting fluid stoste is for subsequent use.
Embodiment 2 adopts recovery mixture to produce semi-synthetic emulsion cutting fluid stoste
Recovery mixture 100kg embodiment 1 prepared is heated to 60 DEG C, add while stirring massfraction be 30% sodium hydroxide solution to material pH value between 9 ~ 10 sodium sulfonate, sodium napthionate, the sodium sulfovinate with well emulsify and rust-preventing characteristic (sulfonic acid, naphthenic acid, acid sulfate are converted into) then add the trolamine reaction of 2 ~ 3kg after 30 ~ 60 minutes, the now transparent shape of material; Then 7kg sodium sulfonate, 3 ~ 3.5kg zinc naphthenate is added successively, 2 ~ 3kg ethanol, 5kg sorbester p17 is added after stirring, add 0.2kg silicone oil and 0.5 ~ 2kg N-phenylsalicylamide class again, react 1.1 hours, sample to obtain red-brown transparence uniform liquid, be the semi-synthetic emulsion cutting fluid stoste of the present invention.
In embodiment 2, described ethanol adds with the ethanol solutions of 85% massfraction.
Product property:
Sodium sulfonate, sodium napthionate is rich in the semi-synthetic emulsion cutting fluid stoste of product of the present invention, so have excellent emulsifying property, rust-preventing characteristic, substantially reduce the number the consumption of rust-inhibiting additive and emulsifying agent, long-term storage is not stratified, has excellent rust-preventing characteristic, oilness in product application to workpiece, cleansing power is strong, and work-ing life is 3 times of commercially available prod.The features such as diluent (extension rate 1:30) Central Plains liquid hold-up only has 1/3 of commercially available prod, and owing to substantially not containing Dormant oils in product, so can be applicable to the operating mode of micro-emulsion cutting fluid, product stability is high, and life cycle is long.
Product quality indicator:
Project Quality index
Outward appearance: The translucent uniform liquid of red-brown
Spumescence: (24 DEG C ± 2) <1ml
Perviousness: <60s
Corrosion: normal temperature 48 hours Steel disc nondiscoloration
PH value: 8~10
Oil reservoir: Vestige
This product can be applied to: cutting, rolling, draw thin, stretching, spinning, wire drawing.
When this product uses it is to be noted that due to product component molecular weight bigger than normal, so during preparation emulsion, emulsifying rate is comparatively slow, and winter prepares emulsion cutting fluid and uses warm water.
As mentioned above, just the present invention can be realized preferably.

Claims (5)

1. utilize petrochemical industry alkali refining waste water to produce a technique for semi-synthetic emulsion cutting fluid stoste, it is characterized in that,
Step one, by the three-step approach process of petrochemical industry alkali refining waste water through ethanolic extraction, sulfuric acid acidation, material dewatering, obtain containing sulfonic acid, naphthenic acid, acid sulfate recovery mixture, the major ingredient as semi-synthetic emulsion cutting fluid stoste is for subsequent use;
Step 2, the recovery mixture described step one obtained are heated to 60 DEG C, add while stirring massfraction be 30% sodium hydroxide solution to material pH value between 9 ~ 10; Then the trolamine adding described recovery mixture quality 2 ~ 3% reacts 30 ~ 60 minutes, the transparent shape of reacting rear material; Add the zinc naphthenate of the sodium sulfonate of described recovery mixture quality 7%, described recovery mixture quality 3 ~ 3.5% more successively, the N-phenylsalicylamide series bactericidal agent of the ethanol of described recovery mixture quality 2 ~ 3%, the sorbester p17 of described recovery mixture quality 5%, the silicone oil of described recovery mixture quality 0.2% and described recovery mixture quality 0.5 ~ 2% is added after stirring, react after 1.1 hours, obtain red-brown transparence uniform liquid, namely described semi-synthetic emulsion cutting fluid stoste.
2. a kind of technique utilizing petrochemical industry alkali refining waste water to produce semi-synthetic emulsion cutting fluid stoste as claimed in claim 1, it is characterized in that, described N-phenylsalicylamide series bactericidal agent is N-phenylsalicylamide.
3. a kind of technique utilizing petrochemical industry alkali refining waste water to produce semi-synthetic emulsion cutting fluid stoste as claimed in claim 1, it is characterized in that, in described step one, described three-step approach process petrochemical industry alkali refining waste water comprises the following steps successively:
Steps A, ethanolic extraction: petrochemical industry alkali refining waste water is pumped into reactor, be heated to 60 DEG C, and add the ethanol relative to described material in reactor quality 5%, to stir after 15 minutes heat preservation settlement 4 ~ 8 hours, after top neutral oil is separated out, extract top oil reservoir out;
Step B, sulfuric acid acidation: the material in described reactor is warming up to 70 DEG C again, delay and add H 2sO 4adjustment material pH value is to 4.5-6.5; Heat preservation settlement 8 ~ 12 hours, the petrochemical industry alkali refining waste water breakdown of emulsion layering now in emulsification shape, the brine layer of venting lower floor contains sodium sulfate, top obtains the compound containing sulfonic acid, naphthenic acid, acid sulfate that water content is 4% ~ 6%;
Step C, material dewatering: the compound suction vacuum hydro-extraction still that described step B is obtained, be heated to 80 DEG C, dewater 15 ~ 30 minutes under the vacuum tightness of 740mmHg, namely obtain the mixture containing sulfonic acid, naphthenic acid, acid sulfate, the major ingredient as semi-synthetic emulsion cutting fluid stoste is for subsequent use.
4. a semi-synthetic emulsion cutting fluid stoste, is characterized in that, adopts the semi-synthetic emulsion cutting fluid stoste that the technique utilizing petrochemical industry alkali refining waste water to produce semi-synthetic emulsion cutting fluid stoste described in described claim 1-3 any one prepares.
5. the recovery method of a petrochemical industry alkali refining waste water, it is characterized in that, comprise the following steps successively: steps A, ethanolic extraction: petrochemical industry alkali refining waste water is pumped into reactor, be heated to 60 DEG C, and the ethanol added relative to described material in reactor quality 5%, to stir after 15 minutes heat preservation settlement 4 ~ 8 hours, after top neutral oil is separated out, extract top oil reservoir out;
Step B, sulfuric acid acidation: the material in described reactor is warming up to 70 DEG C again, delay and add H 2sO 4adjustment material pH value is to 4.5-6.5; Heat preservation settlement 8 ~ 12 hours, the petrochemical industry alkali refining waste water breakdown of emulsion layering now in emulsification shape, the brine layer of venting lower floor contains sodium sulfate, top obtains the compound containing sulfonic acid, naphthenic acid, acid sulfate that water content is 4% ~ 6%;
Step C, material dewatering: the compound suction vacuum hydro-extraction still that described step B is obtained, be heated to 80 DEG C, dewater 15 ~ 30 minutes under the vacuum tightness of 740mmHg, namely obtain the mixture containing sulfonic acid, naphthenic acid, acid sulfate, the major ingredient as semi-synthetic emulsion cutting fluid stoste is for subsequent use.
CN201410134246.8A 2014-04-03 2014-04-03 A kind of technique utilizing petrochemical industry alkali refining waste water to produce semi-synthetic emulsion cutting fluid stoste Expired - Fee Related CN103980989B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1560200A (en) * 2004-02-17 2005-01-05 健 杨 Microemulsion diesel oil produced by petrochemical refining alkali waste water and production process thereof
CN1752028A (en) * 2005-08-05 2006-03-29 武汉湖工大膜技术开发有限公司 Treatment method of edible regetable oil and fat processing waste water

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1560200A (en) * 2004-02-17 2005-01-05 健 杨 Microemulsion diesel oil produced by petrochemical refining alkali waste water and production process thereof
CN1752028A (en) * 2005-08-05 2006-03-29 武汉湖工大膜技术开发有限公司 Treatment method of edible regetable oil and fat processing waste water

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Address after: White Fengfeng River Road, Beilun District 315813 in Zhejiang Province, Ningbo City No. 1301

Patentee after: NINGBO LANRUN ENERGY TECHNOLOGY Co.,Ltd.

Address before: 315813 Zhejiang Province, Ningbo city Beilun District Feng Zhen white Jinjiazhuang

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Denomination of invention: Process for producing semisynthetic emulsification cutting fluid stock solution by using petrochemical alkali refining waste water

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