CN103978440B - Swing-type ceramic tile surface slinging impact moulding machine - Google Patents
Swing-type ceramic tile surface slinging impact moulding machine Download PDFInfo
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- CN103978440B CN103978440B CN201310753711.1A CN201310753711A CN103978440B CN 103978440 B CN103978440 B CN 103978440B CN 201310753711 A CN201310753711 A CN 201310753711A CN 103978440 B CN103978440 B CN 103978440B
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- 239000000919 ceramic Substances 0.000 title claims abstract description 87
- 238000000465 moulding Methods 0.000 title abstract 4
- 239000004576 sand Substances 0.000 claims abstract description 146
- 239000000428 dust Substances 0.000 claims abstract description 86
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 75
- 239000010959 steel Substances 0.000 claims abstract description 75
- 238000000926 separation method Methods 0.000 claims abstract description 21
- 239000011449 brick Substances 0.000 claims abstract description 4
- 238000005453 pelletization Methods 0.000 claims description 12
- 238000005192 partition Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 238000002635 electroconvulsive therapy Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 229910052573 porcelain Inorganic materials 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims 1
- 238000000227 grinding Methods 0.000 abstract description 16
- 238000012545 processing Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 230000001965 increasing effect Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 3
- 229910001651 emery Inorganic materials 0.000 abstract 2
- 238000001514 detection method Methods 0.000 abstract 1
- 238000004904 shortening Methods 0.000 abstract 1
- 238000005242 forging Methods 0.000 description 14
- 239000000203 mixture Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 11
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- 238000003754 machining Methods 0.000 description 8
- 235000013339 cereals Nutrition 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000003801 milling Methods 0.000 description 4
- 238000012216 screening Methods 0.000 description 4
- 239000013049 sediment Substances 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
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- 230000002708 enhancing effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 241000272525 Anas platyrhynchos Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
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- 238000005034 decoration Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
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Abstract
The invention provides a swing-type ceramic tile surface slinging impact moulding machine. The swing-type ceramic tile surface slinging impact moulding machine comprises a ceramic tile surface scanning system used for ceramic tile surface detection, a sand slinger system used for ceramic tile surface slinging impact, a crossbeam swing system used for drive the sand slinger system to swing, a ceramic tile feed system used for providing green bricks, a mixed flow collecting and lifting system used for lifting sand dust obtained via impact processing, and a steel emery dust separation system used for separating the sand dust; the ceramic tile surface scanning system is used for delivering scanning information to the crossbeam swing system; the sand slinger system is arranged on the crossbeam swing system; the sand slinger system, the mixed flow collecting and lifting system, and the steel emery dust separation system are connected successively via circulation connection. The swing-type ceramic tile surface slinging impact moulding machine is capable of shortening traditional technology flow, and reducing energy consumption and grinding tool loss, is small in occupied area, high in processing efficiency, and low in production cost; less equipment is used; quality of obtained products and precision are increased greatly.
Description
Technical field
The present invention relates to a kind of swing type ceramic tile surface ramming impacts forming machine, belong to ceramic wall and floor bricks deep-processing machine and set
Meter field.
Background technology
Ceramic tile is the indispensable ornament materials in building decoration field, with social development, the increasing of competitive pressure, is
Reduces cost, manufacturer accelerates the feed speed of ceramic tile, realizes ceramic tile high yield, reduces the cost of ceramic tile, however, thus can
Bring a series of problem, because the quickening of speed fired by ceramic tile, the time of ceramic tile kiln discharge furnace rear cooling is short, is expanded with heat and contract with cold
Effect, the deformation of ceramic tile increases, and this brings difficulty to the following process of ceramic tile；Further, since ceramic tile feed speed is accelerated,
The chipping allowance causing per pass manufacturing procedure reduces, and for the ceramic tile surface quality required for obtaining, can only constantly add cylinder mill
Head, causes the cylinder number of current Slicking apparatus being constantly increasing, scrapes tack by original 16 and increase present 48
Individual scrape tack.The length of machine is also being constantly increasing, and originally the workshop of design all be can not load.And, due to ceramic tile deformation
Increase, strike off operation and be unable to reach requirement, grinding and polishing operation occurs in that Lou throws phenomenon it has to add bistrique to improve gloss
Degree, thus extends milling time, increased energy consumption.Material to abrading block and quality be it is also proposed that higher requirement simultaneously, though
So mostly working (machining) efficiency is lifted using diamond abrasive tool now, but existing ceramic tile process equipment is in the ceramic tile of increasingly increase
In face of yield, still seem unable to do what one wishes.Ceramic tile processing at present strikes off polishing process from the first procedure, is all to adopt grinding
Processing, this cooked mode, it has been shown that a variety of inferior position, such as technological process take up an area face under the conditions of ceramic tile is produced in enormous quantities
Long-pending big, using equipment is many, equipment mate that unreasonable, working (machining) efficiency is low, production cost is high, poor product quality etc., existing ceramic tile
Strike off, milling drum cannot adapt to the large batch of requirement of ceramic tile.
Content of the invention
Based on above series of problem, the technical problem to be solved in the present invention is to provide a kind of swing type ceramic tile surface ramming
Impact forming machine, substantially reduce traditional technological process, reduce energy consumption and grinding tool loss, and floor space little, use
Equipment is few, high in machining efficiency, low production cost, and the product quality processing and precision also greatly improve.
For solving above technical problem, present invention employs technical scheme below：
The invention provides a kind of swing type ceramic tile surface ramming impacts forming machine, including detected to adobe surface
Ceramic tile surface scanning system, adobe surface is carried out with the ramming head system of ramming impact, drives this ramming head system to swing
Crossbeam swing system, the ceramic tile feed system being continuing to supply adobe, the mixed flow that the sand dust after shock treatment is lifted
Collect lift system and described sand dust is carried out detached steel sand dust separation system, described ceramic tile surface scanning system will be swept
Retouch information transmission to crossbeam swing system, described ramming head system is arranged in crossbeam swing system, described ramming head system with
Mixed flow is collected lift system and is connected, and described mixed flow is collected lift system and is connected with steel sand dust separation system, described steel sand
Dust separation system is connected with ramming head system.Described ramming impact forming machine substantially reduces traditional ceramic tile processing technique stream
Journey, and floor space is little, using equipment is few, high in machining efficiency, low production cost, the product quality processing and precision
Greatly improve.
Further, described swing type ceramic tile surface ramming impact forming machine also includes being cleared up the sand dust in adobe
Dust pelletizing system, described dust pelletizing system is arranged on after ramming head system, and described dust pelletizing system includes dedusting motor and dedusting wind
Machine, described dedusting Motor drive dedusting fan rotation, the terminal of the pipeline opening of described dedusting fan connects duckbilled interface, described duck
Mouth interface lower end connects at least one airduct, and described airduct connects and removes dirt cup, described duckbilled interface, airduct and except dirt cup successively
Communicate.Described dust pelletizing system ramming can be impacted after steel sand, dust, debris etc. be blown in collecting box and collect, with
When ceramic tile surface can be cleaned out to carry out next step processed.
Further, described ramming head system includes ramming head motor, main shaft, sub-sand wheel and impeller, described ramming
Device motor is connected with main shaft, and described sub-sand wheel and impeller are each attached on main shaft, and impeller is provided with 5～8 pieces of blades.
Ramming head motor drive shaft rotates, thus driving sub-sand wheel and impeller rotation, by the steel sand entering in sub-sand wheel at a high speed
Impelling is to adobe surface.
Further, the tooth that described crossbeam swing system includes crossbeam swing motor, rotated by crossbeam swing Motor drive
Wheel, tooth bar, crossbeam and overarm brace, described crossbeam swing motor is fixed on crossbeam, and described tooth bar is fixed on overarm brace,
Described wheel and rack engagement.Crossbeam swing motor-driven gear rotates, and pinion rotation drives crossbeam and is arranged on crossbeam
Ramming head system swing.
Further, described ceramic tile feed system includes frame, the active roller axle being arranged in frame and return idler
Axle, drive this active roller axle rotation ceramic tile feeding motor, described active roller axle is provided with two groups of active roller groups, institute
State and two groups of return idler groups are provided with return idler axle, be connected with belt between described active roller group and return idler group.
Further, described mixed flow is collected lift system and is included collecting box, rotary screen, lifts passage and bucket lifting
Machine, described collecting box, rotary screen are sequentially connected with lifting passage, and described bucket elevator is arranged in lifting passage, described bucket
Steel sand is promoted to described dust separation system by formula elevator.After ramming impact, some antiquated sands, qualified steel sand, dust mix
Interflow drops in collecting box, through rotary screen screening, by the ceramic tile bits of bulk, broken tile, the welding slag of machine, debris etc.
Screen out, then screened after antiquated sand, qualified steel sand, mix dust stream enters lifting passage and carried by described bucket elevator
It is raised in described dust separation system and carry out further separation screening.
Further, described bucket elevator includes active lifting wheel, driven lifting wheel, connection active lifting wheel and driven
The elevator belt of lifting wheel, described elevator belt is provided with and from lifting channel bottom, sand can be contained the hopper of getting up, elevator belt drives
The sand out from rotary screen is constantly contained and the hopper filling sand is sent to dust separation system by hopper.
Further, described dust separation system includes dog-house, steel sand charging aperture, antiquated sand discharging opening and suction port,
Described steel sand charging aperture is arranged on below described dog-house, is additionally provided with air and enters between described dog-house and steel sand charging aperture
Mouthful, described suction port is arranged on the opposite of air intlet, and described antiquated sand discharging opening is arranged on below suction port, at described dog-house
Be provided with the first dividing plate that guiding steel sand enters steel sand charging aperture, at described suction port, be provided with the 3rd dividing plate, described first every
It is provided with second partition between plate and the 3rd dividing plate, form air-flow between described first dividing plate, second partition and the 3rd dividing plate and lead to
Road.For recycling in the screening of dust separation system, qualified steel sand input ramming head system, antiquated sand and dust are by air-flow
Take away, the interval along the first dividing plate and second partition rises, subsequently into the interval of second partition and the 3rd dividing plate, and along
3rd dividing plate falls, and during falling, antiquated sand and dust bulky grain fall into antiquated sand expects pipe, are excluded through antiquated sand discharging opening,
And fine dusts are brought into dust absorption passage through the 3rd dividing plate by air-flow, enter dust arrester purified treatment through suction port.
Further, described ramming impact forming machine also includes dust arrester, and described dust arrester is by carrying with described except dirt cup
Rise passage to connect with dust absorption passage, the dust that dust arrester can produce after impacting ramming is collected processing.
Using above technical scheme, the beneficial effect acquired by the present invention is：
The swing type ceramic tile surface ramming impact forming machine that the present invention provides, substantially reduces traditional technological process, fall
Low energy consumption and grinding tool loss, and floor space little, using equipment is few, high in machining efficiency, low production cost, process
Product quality and precision also greatly improve.
Brief description
With reference to the accompanying drawings and detailed description the technology of the present invention is described in further detail：
Fig. 1 is the overall structure figure of swing type ceramic tile surface ramming impact forging machine of the present invention；
Fig. 2 is A direction view shown in Fig. 1；
Fig. 3 is the sectional view of the ramming head system of swing type ceramic tile surface ramming impact forging machine of the present invention；
Fig. 4 is the knot of the orienting cover of ramming head system of swing type ceramic tile surface ramming impact forging machine of the present invention
Composition；
Fig. 5 is the ramming head system ramming impact through swing type ceramic tile surface ramming impact forging machine of the present invention
Steel sand scattergram on ceramic tile after processing；
Fig. 6 is the front view of the ceramic tile feed system of swing type ceramic tile surface ramming impact forging machine of the present invention；
Fig. 7 is the top view of the ceramic tile feed system of swing type ceramic tile surface ramming impact forging machine of the present invention；
Fig. 8 is the knot of the mixed flow collection lift system of swing type ceramic tile surface ramming impact forging machine of the present invention
Composition；
Fig. 9 is the structure chart of the dust pelletizing system of swing type ceramic tile surface ramming impact forging machine of the present invention；
The structure chart of the dust separation system of Figure 10 swing type of the present invention ceramic tile surface ramming impact forging machine.
Specific embodiment
As shown in figure 1, the invention provides a kind of swing type ceramic tile surface ramming impact forging machine, including to adobe surface
The ceramic tile surface scanning system being detected, the ramming head system that adobe surface is carried out with ramming impact, drive this ramming head system
Unite swung crossbeam swing system, be continuing to supply adobe ceramic tile feed system, the sand dust after shock treatment is carried out
The mixed flow of lifting is collected lift system, described sand dust is carried out detached steel sand dust separation system, dust pelletizing system and dust
Device 22, described ceramic tile surface scanning system passes information to crossbeam swing system, and described ramming head system is arranged on crossbeam pendulum
In dynamic system, described ramming head system is collected lift system with mixed flow and is connected, and described mixed flow collects lift system and steel sand
Dust separation system connects, and described steel sand dust separation system is connected with ramming head system.
Described ceramic tile surface scanning system includes measurement head 5, ceramic tile face measuring instrument 6, and ceramic tile face measuring instrument 6 is arranged on
In frame, measurement head 5 is arranged on ceramic tile face measuring instrument 6, and ceramic tile face measuring instrument 6 passes through measurement head 5 to the ceramic tile passing through
Surface detected, measure the peak of ceramic tile, pass information to crossbeam swing motor 14 crossbeam swing motor 14 and drive
Crossbeam 10 is swung.
Described crossbeam swing system includes cross beam support plate 8, overarm brace 9, tooth bar 13, gear 11, crossbeam 10, crossbeam pendulum
Galvanic electricity machine 14 and crossbeam swing change speed gear box 12, gear 11, crossbeam swing motor 14, crossbeam swing change speed gear box 12 are all arranged on horizontal stroke
On beam 10, and with crossbeam 10 swing, tooth bar 13 is arranged on cross beam support plate 8, cross beam support plate 8 and overarm brace 9
It is fixed together, tooth bar 13 is engaged with gear 11, crossbeam swing motor 14 passes through 11 turns of crossbeam swing change speed gear box 12 driving gear
Dynamic, gear 11 rotates thus driving crossbeam 10 and being arranged on the ramming head system swing on crossbeam 10.The adobe of kiln discharge furnace rear
60 due to acting on of being expanded with heat and contract with cold, and exacerbates the deformation of adobe 60, and the deformation of adobe 60 rule substantially is turtleback shape, anti-
In the middle of turtleback shape, S-shaped etc., that is, adobe 60, high both sides are low, and described ceramic tile surface scanning system can be to the adobe 60 passed through
Surface detected, measure the peak of adobe 60, pass information to crossbeam swing motor 14, crossbeam swing motor 14 drives
Dynamic crossbeam 10 is swung, thus driving ramming head system to swing, the ramming head system position higher to adobe 60 surface is carried out
Impact grinding, it is to avoid invalid processing, improves working (machining) efficiency, reduces adobe 60 and deforms.
As shown in Figures 2 and 3, described ramming head system is included for sandpipe 15, ramming head motor 23, main shaft 26, leaf
Wheel 27, bushing 28, top cover 29, sediment transport pipe 30, outer housing 31, orienting cover 32, sub-sand wheel 33 and blade 58.Ramming head motor 23
Directly it is connected with main shaft 26 by flange, and drive shaft 26 rotates, impeller 27 and sub-sand wheel 33 are installed on main shaft 26, leaf
Wheel 27 is overall disc structure, the outlet having sand supplying to fly out provided circumferentially about of sub-sand wheel 33；Blade 58 is set to 5～8 pieces, and
And be evenly distributed on the circumference of impeller 27, blade 58 surrounds an annular；Orienting cover 32 is arranged on sub-sand wheel 33 and blade
Between 58, and it is set on sub-sand wheel 33, orienting cover 32 is provided with orienting cover window 321；One end of sediment transport pipe 30 and sub-sand
Wheel 33 connects relatively, sand can be transported in sub-sand wheel, the other end of sediment transport pipe 30 is connected with for sandpipe 15, and horizontal stroke installed by outer housing 31
On beam 10, orienting cover 32 is arranged in outer housing 31, and outer housing 31 is stagewise, changes convenient, outer housing 31 beneficial to after blade 58 abrasion
It is internally provided with bushing 28, including top cover 29.
As shown in figure 4, orienting cover window 321 is designed as triangle, because high both sides are low in the middle of the deformation of adobe generally,
Orienting cover window 321 is designed triangularity can make the adobe surfacing after ramming impact.As shown in figure 5, steel sand is from orientation
Set impelling out after, due to time relationship, in steel sand impelling to adobe 60 surface after be divided into two regions, one is that steel sand is close
Collection area 16, one is steel sand rarefaction 58, steel sand rarefaction 58 outside, including steel sand compact district 16, the rushing of steel sand compact district 16
Hit uniformly, in adobe 60 course of processing, using be exactly that this region is processed to adobe 60, in order that described steel sand is close
The shape in collection area 16 designs triangularity closer to region to be processed, orienting cover window 321, and the steel sand that such impelling goes out is in adobe
The elongate form of the steel sand compact district 16 that 60 surfaces are formed, substantially has a generally triangular shape, covers entirely region to be processed.
The operation principle of described ramming head system is：
During work, ramming head motor 23 drive shaft 26 rotates, main shaft 26 rotation driving impeller 27 and sub-sand wheel 33
Rotation, meanwhile, steel sand is added by for sandpipe 15, flows in the sub-sand wheel 33 of high-speed rotation together with impeller 27 through sediment transport pipe 30,
The sub-sand wheel 33 of rotation makes steel sand obtain just acceleration, and due to the effect of centrifugal force, steel sand rotates with sub-sand wheel
Move out from outlet simultaneously, slide to orienting cover 32, build up between sub-sand wheel 33 port of export and orienting cover 32 inwall, when
When steel sand reaches orienting cover window 321, steel sand loses the constraint to it for the orienting cover 32, just from orienting cover window 321 along certain
Direction flies out, and when steel sand is met, enters the blade 58 of outside rotation with blade 58, outwards makees to accelerate fortune along blade 58 surface
Dynamic, after further speeding up on the leaf 58, last steel sand is dished out with the speed of 60-80 rice per second, impelling to adobe 60 surface, by
Very high in the ejection velocity of steel sand, the adobe surface sinter layer being impacted effectively is cleared up.
Described ramming head system is different from the grinding of Strickle thickness-fixing machine or polisher lapper to the processing method on adobe surface
Processing method, is in the form of impact grinding, removes dedicated for adobe surface sinter layer and flatness is processed, its surface is burnt
Knot layer treatment effeciency is significantly larger than the scraping of Strickle thickness-fixing machine and the grinding of plane milling grinding machine, and the smooth process effect of areal deformation
Rate is higher than Strickle thickness-fixing machine, originally scrapes, by 3 Slicking apparatus and 48, the work that tack completes, and now only needs a ramming impact
Forming machine just can complete, and a power of motor scraping tack of Slicking apparatus is 15KW, and 38 are scraped tack is exactly 570KW, and throws
Sand impact forging machine only needs to 4 impeller heads, and each impeller head power is 15KW, comes to 60KW；The length of 3 Slicking apparatus is
50 meters, ramming impacts of length no more than 3 meters of forming machine, and energy consumption and floor space are far smaller than all Slicking apparatus and plane milling
Grinding machine.Between 0.2 0.3mm, adobe 60 surface after ramming not only rushes the diameter of the steel sand that ramming impact forging uses
Break up the sinter layer going to sticks and staves adobe surface, and minimum is down in the deformation on adobe surface, because ramming head is connect with adobe 60 nothing
Touch, therefore, the percentage of damage of adobe 60 is little.Adobe after ramming is directly entered rough polishing operation and is processed, and makes roughing to grinding
The combination of working (machining) efficiency and machining accuracy is achieved to greatest extent between polishing process.
As shown in Figure 6 and Figure 7, described ceramic tile feed system includes frame 2, active roller axle 34, fixed cross beam 35, actively
Roller 36, conveyer belt 37, conveyer belt locating slot 38, longeron 39, return idler 40, transfer gear box 3, ceramic tile feeding motor 4, from
Dynamic roller shaft 52.Frame 2 is intersected with longeron 39 by fixed cross beam 35 and is formed by fixedly connecting, and fixed cross beam 35 is set to two, indulges
Beam 39 is set to 46, and uniform must be distributed in frame 2, fixed cross beam 35 two ends are provided with active roller axle 34 and driven
Roller shaft 52, active roller axle 34 is provided with two groups of active roller groups, and every group of active roller group includes two active rollers 36,
Spacing between two groups of active roller groups is larger, and the spacing between the active roller 36 of active roller group is less, so designs
Purpose be adobe in order to adapt to different specification size, active roller 36 is fixed on active roller axle by roller fixing screws
On 34；Two groups of return idler groups are provided with return idler axle 52, every group of return idler group includes two return idlers 40, two groups
Spacing between return idler group is larger, and return idler 40 is correspondingly arranged two-by-two with active roller 36, active roller 36 and driven
Connected by conveyer belt 37 between roller 40, it is fixed that conveyer belt 37 is carried out by the conveyer belt locating slot 38 being welded on longeron 39
Position, adobe 60 is just placed on and is transmitted by conveyer belt 37 on conveyer belt 37.Ceramic tile feeding motor 4 is connected with transfer gear box 3
Together, transfer gear box 3 is fixed in frame 2, and its outfan and active roller axle 34 link together and drive actively rolling
Wheel shaft 34 rotates.After the steel sand impact grinding adobe surface on adobe surface for the impelling, by conveyer belt locating slot 38 with vertical
Gap between beam 39 is fallen in following collecting box 1.
During work, ceramic tile feeding motor 4 drives active roller axle 34 to rotate by transfer gear box 3, active roller axle 34
Drive installation 4 active rollers 36 thereon rotate, and 4 active rollers 36 drive 4 return idlers 40 by conveyer belt 37
Rotate, thus driving the adobe being placed on it constantly to feed.
As shown in figure 8, described mixed flow collects lift system includes lifting motor 19, lifting passage 21, V-belt 41, master
Movable belt pulley 42, bracing frame 43, driven pulley 44, bucket elevator and rotary screen 54, bucket elevator include active lifting wheel 45,
Hopper 46, elevator belt 47 and driven lifting wheel 48, bucket elevator is placed in lifting passage 21, to be driven by lifting motor 19
Dynamic, lifting motor 19 is fixed on bracing frame 43, and the outfan of lifting motor 19 is connected with driving pulley 42, driving pulley 42 and
Driven pulley 44 is connected by V-belt 41, and driven pulley 44 is fixedly connected with active lifting wheel 45 and drives active lifting wheel 45
Rotate, active lifting wheel 45 is connected by elevator belt 47 with driven lifting wheel 48, and elevator belt 47 is uniformly fixed with least one
Hopper 46, sand can be contained from lifting channel bottom by hopper 46 when elevator belt 47 is driven.
Dust arrester 22, is led to lifting except dirt cup 20 is set to two by being connected except dirt cup 20 respectively with lifting passage 21
Road 21 and dust absorption passage two ends connect.
During work, antiquated sand, qualified steel sand, mix dust stream are fallen by the gap between conveyer belt locating slot 38, longeron 39
Enter in collecting box 1, enter rotary screen 54 and simultaneously screen through rotary screen 54, by the ceramic tile bits of bulk, broken tile, machine
Welding slag, debris etc. screen out, then screened after antiquated sand, qualified steel sand, mix dust stream enter lifting passage 21, lifting electricity
Machine 19 drives driving pulley 42 to rotate, and driving pulley 42 drives driven pulley 44 to rotate by V-belt 41.Driven pulley 44 carries
Dynamic active lifting wheel 45 rotates, and active lifting wheel 45 drives driven lifting wheel 48 to rotate by elevator belt 47, on elevator belt 47
Hopper 46 just moves up and down with elevator belt 47, bucket elevator constantly circularly enhancing, will enter hopper type elevator hopper 46
In antiquated sand, qualified steel sand, mix dust stream is promoted to air-flowing type sand dust separator 18, and enters separator through dog-house
18, in lifting process, some dusts are through entering into dust arrester 22 except dirt cup 20.
As shown in Figure 10, described dust separation system includes separator 18, and separator 18 is arranged on described mixed flow and collects
Between lift system and feed pipe 17, separator 18 includes being arranged on the dog-house 91 on its top and the steel sand being arranged on its bottom
Charging aperture 92, the lifting passage that dog-house 91 and described mixed flow collect lift system is connected, steel sand charging aperture 92 and feed pipe
17 connections communicate, and separator 18 are additionally provided with air intlet 93, suction port 94 and antiquated sand discharging opening 95, air intlet 93 is arranged
The side of steel sand charging aperture 92 is located on the side wall of separator 18, between dog-house 91 and steel sand charging aperture 92, is outer
The entrance of boundary's air；Suction port 94 is arranged on the opposite side wall relative with air intlet 93；Antiquated sand discharging opening 95 is arranged on suction
Below dirt mouth 94, in separator 18, also it is respectively welded the first dividing plate 55, second partition 56 and the 3rd dividing plate 57, the first dividing plate
55th, second partition 56 and the 3rd dividing plate 57 order spread configuration, the first dividing plate 55 is welded on the top of separator 18, and near empty
Gas import 93；Second partition 56 is welded on the bottom of separator 18 and is be arranged in parallel with the first dividing plate 55, and the 3rd dividing plate 57 welds
At suction port 94.
During separator 18 work, collect, from described mixed flow, antiquated sand, qualified steel sand and the dust that lift system elevates
Mixed flow enters in separator 18 by dog-house 91, along the first dividing plate 55 natural downslide, antiquated sand, qualified steel in separator
Sand, mix dust stream are met with the air-flow of the certain speed entering from air intlet 93, and antiquated sand, qualified steel sand, dust are because of deadweight
Difference, its floating velocity is different, and the big qualified steel sand sedimentation of weight is simultaneously collided with the first dividing plate 55 and passed through steel sand charging aperture 92
Enter feed pipe 17, for recycling in input ramming head system, antiquated sand and dust are entrained by the flow of air, along the first dividing plate 55 He
The interval of second partition 56 rises, and subsequently into the interval of second partition 56 and the 3rd dividing plate 57, and falls along the 3rd dividing plate 57
Under, during falling, antiquated sand and dust bulky grain fall into antiquated sand expects pipe 96, are excluded through antiquated sand discharging opening 95, and tiny
Dust is brought into dust absorption passage through the 3rd dividing plate 57 by air-flow, enters dust arrester 22 purified treatment through suction port 94.
As shown in figure 9, described dust pelletizing system is arranged on after ramming head system, including crossbeam 10, dedusting fan 24, remove
Dirt motor 25, airduct 49, airduct fixed mount 50, remove dirt cup 51 and duckbilled interface 53, dedusting fan 24 and dedusting motor 25 are fixing
On crossbeam 10, the tubing of dedusting fan 24 is placed on below crossbeam 10, and the terminal of pipeline opening connects duckbilled interface 53,
Duckbilled interface 53 lower end is connected to 3 airducts 49, airduct 49 be connected to except dirt cup 51, except dirt cup 51 is fixed on crossbeam 10, be
A piece cylindrical cylinder, slots on the bus in the face of adobe surface, and wind is just produced by boasting at fluting.
Dedusting motor 25 drives dedusting fan 24 to rotate and produces wind energy, and air blast passes through pipeline to duckbilled interface 53, and
Be delivered to except dirt cup 51 by 3 airducts 49, except dirt cup 51 uniformly by surface from wind to adobe 60, by the steel on adobe 60 surface
Sand, dust blow off in collecting box 1.The sinter layer impact cutting on adobe surface is gone to sticks and staves it by the steel sand that ramming head system impelling goes out
Afterwards, steel sand, dust, debris etc. are all stayed on adobe surface, and these steel sands, dust, debris etc. can be blown into by dust pelletizing system
Collect in collecting box 1, simultaneously can be by adobe removing surface totally to carry out next step processed.
The whole machine operation logic of described swing type ceramic tile surface ramming impact forging machine is：First will collect before adobe feeding
Inject steel sand in case 1, machine and so that steel sand is behaved, be then turned on ceramic tile feed system and ceramic tile surface scanning system,
Ceramic tile face measuring instrument 6 is detected to the adobe surface passed through by measurement head 5, measures the peak of adobe, information is passed
Pass crossbeam swing motor 14, crossbeam swing motor 14 drives crossbeam 10 to be swung, the high click-through to adobe for the ramming head system
Row ramming impact grinding, be arranged on the dust pelletizing system after ramming head system by antiquated sand, qualified steel sand and mix dust stream blow off to
In collecting box 1, antiquated sand, qualified steel sand and mix dust stream enter rotary screen 54 and screen through rotary screen 54, by the porcelain of bulk
Brick bits, broken tile, the welding slag of machine, debris etc. screen out, then screened after antiquated sand, qualified steel sand, mix dust
Stream enters lifting passage 21, under bucket elevator constantly circularly enhancing, will be useless in the hopper 46 entering bucket elevator
Sand, qualified steel sand, mix dust stream are promoted to steel sand dust separation system, through the screening of steel sand dust separation system, qualified
Steel sand is returned to ramming head system for recycling through feed pipe 17, and the big sand grains of antiquated sand, dust and fine dusts are by air-flow
Blow to the opposite side of the first dividing plate 55, antiquated sand and the big sand grains of dust fall into antiquated sand expects pipe, be excluded through antiquated sand discharging opening, and thin
Little dust is brought into dust absorption passage through the 3rd dividing plate 57 by air-flow, and enters dust arrester 22 purified treatment through suction port.
Using swing type ramming impact forging machine of the present invention, it is possible to reduce the quantity of Slicking apparatus, or take completely
Disappear traditional strike off operation, substantially reduce traditional technological process, and floor space be little, using equipment is few, production cost
Low, the product quality processing and precision also greatly improve, and reduce energy consumption and grinding tool loss, and eventually through adopting ceramic tile
Surface scan system detects to adobe high point, targetedly carries out impact grinding, decreases invalid processing, thus significantly
Improve production efficiency.
Finally it should be noted that：These are only the preferred embodiments of the present invention, be not limited to the present invention, although
With reference to embodiment, the present invention is described in detail, for a person skilled in the art, it still can be to aforementioned
Technical scheme described in each embodiment is modified, or carries out equivalent to wherein some technical characteristics, but all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvement made etc., should be included in the protection of the present invention
Within the scope of.
Claims (8)
1. a kind of swing type ceramic tile surface ramming impact forming machine it is characterised in that：Including the porcelain that adobe surface is detected
Brick surface scan system, adobe surface is carried out with the ramming head system of ramming impact, drives this ramming head system to be swung
Crossbeam swing system, the ceramic tile feed system being continuing to supply adobe, the mixed flow being lifted the sand dust after shock treatment are received
Collect lift system and described sand dust is carried out detached steel sand dust separation system, described ceramic tile surface scanning system will scan
Information transmission is arranged in crossbeam swing system to crossbeam swing system, described ramming head system, described ramming head system with mixed
Interflow is collected lift system and is connected, and described mixed flow is collected lift system and is connected with steel sand dust separation system, described steel sand powder
Dirt piece-rate system is connected with ramming head system；Described ramming head system includes ramming head motor, main shaft, sub-sand wheel, impeller
And orienting cover, described ramming head motor is connected with main shaft, and described sub-sand wheel and impeller are each attached on main shaft, on impeller
Some blades are distributed with, orienting cover is set on sub-sand wheel, orienting cover is provided with orienting cover window, orienting cover window is triangle
Shape；Described steel sand dust separation system includes dog-house, steel sand charging aperture, antiquated sand discharging opening and suction port, described dog-house
The lifting passage collecting lift system with described mixed flow is connected, described steel sand charging aperture be arranged on below described dog-house and with
The sub-sand wheel of described ramming head system communicates, and is additionally provided with air intlet between described dog-house and steel sand charging aperture, described suction
Dirt mouth is arranged on the opposite of air intlet, and described antiquated sand discharging opening is arranged on below suction port, is provided with and draws at described dog-house
Lead the first dividing plate that steel sand enters steel sand charging aperture, at described suction port, be provided with the 3rd dividing plate, described first dividing plate and the 3rd
It is provided with second partition between dividing plate, between described first dividing plate, second partition and the 3rd dividing plate, form gas channel.
2. swing type ceramic tile surface ramming according to claim 1 impact forming machine it is characterised in that：Also include adobe
On the dust pelletizing system cleared up of sand dust, described dust pelletizing system is arranged on after ramming head system.
3. swing type ceramic tile surface ramming according to claim 2 impact forming machine it is characterised in that：Described dust pelletizing system
Including dedusting motor and dedusting fan, described dedusting Motor drive dedusting fan rotation, the end of the pipeline opening of described dedusting fan
End connects duckbilled interface, and described duckbilled interface lower end connects at least one airduct, and described airduct connects except dirt cup, and described duckbilled connects
Mouthful, airduct and except dirt cup is sequentially communicated.
4. swing type ceramic tile surface ramming according to claim 1 impact forming machine it is characterised in that：It is provided with impeller
5～8 pieces of blades.
5. swing type ceramic tile surface ramming according to claim 1 impact forming machine it is characterised in that：Described ceramic tile feeding
System includes frame, the active roller axle being arranged in frame and return idler axle, drives the ceramic tile of this active roller axle rotation
Feeding motor, described active roller axle is provided with two groups of active roller groups, described return idler axle is provided with two groups driven
Roller group, is connected with belt between described active roller group and return idler group.
6. swing type ceramic tile surface ramming according to claim 1 impact forming machine it is characterised in that：Described mixed flow is received
Collection lift system includes collecting box, rotary screen, lifting passage and bucket elevator, described collecting box, rotary screen and lifting passage
It is sequentially connected, described bucket elevator is arranged in lifting passage, and steel sand is promoted to described dust and divides by described bucket elevator
From system.
7. swing type ceramic tile surface ramming according to claim 6 impact forming machine it is characterised in that：Described bucket lifting
Machine includes active lifting wheel, the elevator belt of driven lifting wheel, connection active lifting wheel and driven lifting wheel, and described elevator belt sets
It is equipped with and sand can be contained, from lifting channel bottom, the hopper of getting up.
8. swing type ceramic tile surface ramming according to claim 1 impact forming machine it is characterised in that：Described ramming impact
Forming machine also includes dust arrester, and described dust arrester is by connecting with described lifting passage and dust absorption passage except dirt cup.
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| CN201310753711.1A CN103978440B (en) | 2013-12-31 | 2013-12-31 | Swing-type ceramic tile surface slinging impact moulding machine |
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| CN201310753711.1A CN103978440B (en) | 2013-12-31 | 2013-12-31 | Swing-type ceramic tile surface slinging impact moulding machine |
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| CN103978440B true CN103978440B (en) | 2017-02-15 |
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| CN103978440A (en) | 2014-08-13 |
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Address after: 528313 Guangdong City, Shunde province Chencun Town, industrial park, long Ring Road West Town, No. 1 Applicant after: KEDA CLEAN ENERGY CO., LTD. Address before: 528313 Guangdong City, Shunde province Chencun Town, industrial park, long Ring Road West Town, No. 1 Applicant before: Guangdong Keda Electromechanical Co., Ltd. |
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Address after: 528313, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan Patentee after: Keda Manufacturing Co., Ltd Address before: 528313, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan Patentee before: KEDA CLEAN ENERGY Co.,Ltd. |