CN103978440A - Swing-type ceramic tile surface slinging impact moulding machine - Google Patents
Swing-type ceramic tile surface slinging impact moulding machine Download PDFInfo
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- CN103978440A CN103978440A CN201310753711.1A CN201310753711A CN103978440A CN 103978440 A CN103978440 A CN 103978440A CN 201310753711 A CN201310753711 A CN 201310753711A CN 103978440 A CN103978440 A CN 103978440A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 91
- 238000000465 moulding Methods 0.000 title abstract 4
- 239000004576 sand Substances 0.000 claims abstract description 125
- 239000000428 dust Substances 0.000 claims abstract description 85
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 74
- 239000010959 steel Substances 0.000 claims abstract description 74
- 238000000926 separation method Methods 0.000 claims abstract description 23
- 229910001651 emery Inorganic materials 0.000 claims abstract description 19
- 238000005453 pelletization Methods 0.000 claims description 12
- 238000005192 partition Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 238000002635 electroconvulsive therapy Methods 0.000 claims description 3
- 230000001737 promoting effect Effects 0.000 claims description 3
- 238000000227 grinding Methods 0.000 abstract description 16
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- 238000004904 shortening Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 17
- 238000005242 forging Methods 0.000 description 15
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- 238000003754 machining Methods 0.000 description 8
- 238000012216 screening Methods 0.000 description 5
- 235000013339 cereals Nutrition 0.000 description 4
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- 239000013049 sediment Substances 0.000 description 4
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- 230000002708 enhancing effect Effects 0.000 description 2
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- 229910003460 diamond Inorganic materials 0.000 description 1
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Abstract
The invention provides a swing-type ceramic tile surface slinging impact moulding machine. The swing-type ceramic tile surface slinging impact moulding machine comprises a ceramic tile surface scanning system used for ceramic tile surface detection, a sand slinger system used for ceramic tile surface slinging impact, a crossbeam swing system used for drive the sand slinger system to swing, a ceramic tile feed system used for providing green bricks, a mixed flow collecting and lifting system used for lifting sand dust obtained via impact processing, and a steel emery dust separation system used for separating the sand dust; the ceramic tile surface scanning system is used for delivering scanning information to the crossbeam swing system; the sand slinger system is arranged on the crossbeam swing system; the sand slinger system, the mixed flow collecting and lifting system, and the steel emery dust separation system are connected successively via circulation connection. The swing-type ceramic tile surface slinging impact moulding machine is capable of shortening traditional technology flow, and reducing energy consumption and grinding tool loss, is small in occupied area, high in processing efficiency, and low in production cost; less equipment is used; quality of obtained products and precision are increased greatly.
Description
Technical field
The present invention relates to a kind of swing type ceramic tile surface ramming and impact forming machine, belong to ceramic wall and floor bricks deep-processing machine design field.
Background technology
Ceramic tile is the indispensable ornament materials in building decoration field, along with social development, and the increasing of competitive pressure, in order to reduce costs, manufacturer has accelerated the feed speed of ceramic tile, realizes ceramic tile high yield, reduce the cost of ceramic tile, yet, will bring a series of problem like this, because ceramic tile is fired the quickening of speed, it is short that ceramic tile goes out the time of lowering the temperature after kiln, the effect of being expanded with heat and contract with cold, the distortion of ceramic tile strengthens, and this has brought difficulty to the following process of ceramic tile; In addition, because ceramic tile feed speed is accelerated, cause the chipping allowance of per pass manufacturing procedure to reduce, in order to obtain needed ceramic tile surface quality, can only constantly add cylinder bistrique, the cylinder number that causes current Slicking apparatus is constantly increasing, and scrapes tack be increased to present 48 and scrape tack by original 16.The length of machine is also constantly increasing, and originally the workshop of design all can not load.And, because ceramic tile distortion strengthens, strike off operation and cannot reach requirement, leaking has appearred in grinding and polishing operation throws phenomenon, has to add bistrique and improves glossiness, has so just extended milling time, has increased energy consumption.The material of abrading block and quality are also proposed to higher requirement, although mostly adopt now diamond abrasive tool to promote working (machining) efficiency, existing ceramic tile process equipment, in face of the ceramic tile output day by day increasing, still seems unable to do what one wishes simultaneously.Ceramic tile processing at present strikes off polishing process from first operation, all to adopt grinding, this cooked mode, under ceramic tile production in enormous quantities condition, all inferior positions have been demonstrated, as large in technological process floor space, use equipment is many, equipment coupling is unreasonable, working (machining) efficiency is low, production cost is high, poor product quality etc., and existing ceramic tile strikes off, milling drum cannot adapt to the large batch of requirement of ceramic tile.
Summary of the invention
Based on above series of problems, the technical problem to be solved in the present invention is to provide a kind of swing type ceramic tile surface ramming and impacts forming machine, greatly shortened traditional technological process, energy consumption and grinding tool loss have been reduced, and floor space is little, use equipment is few, working (machining) efficiency is high, production cost is low, the product quality processing and precision also improve greatly.
For solving above technical problem, the present invention has adopted following technical scheme:
The invention provides a kind of swing type ceramic tile surface ramming and impact forming machine, comprise the ceramic tile surface scanning system that adobe surface is detected, adobe surface is carried out to the ramming head system of ramming impact, the crossbeam swing system that drives this ramming head system to swing, constantly supply with the ceramic tile feed system of adobe, the mixed flow that sand dust after shock treatment is promoted is collected elevator system and described sand dust is carried out to separated steel sand dust separation system, described ceramic tile surface scanning system passes to crossbeam swing system by scanning information, described ramming head system is arranged in crossbeam swing system, described ramming head system is collected elevator system with mixed flow and is connected, described mixed flow is collected elevator system and is connected with steel sand dust separation system, described steel sand dust separation system is connected with ramming head system.Described ramming impacts forming machine and has greatly shortened traditional ceramic tile processing process, and floor space is little, use equipment is few, working (machining) efficiency is high, production cost is low, and the product quality processing and precision also improve greatly.
Further, described swing type ceramic tile surface ramming impacts forming machine and also comprises the dust pelletizing system that the sand dust in adobe is cleared up, described dust pelletizing system is arranged on after ramming head system, described dust pelletizing system comprises dedusting motor and dedusting fan, described dedusting motor drives dedusting fan rotation, the terminal of the pipeline opening of described dedusting fan connects duckbilled interface, described duckbilled interface lower end connects at least one airduct, described airduct connects dedusting cylinder, and described duckbilled interface, airduct and dedusting cylinder communicate successively.Steel sand after described dust pelletizing system can be impacted ramming, dust, foreign material etc. are blown in collecting box and collect, and ceramic tile surface can be cleaned out carry out next step processing and process simultaneously.
Further, described ramming head system comprises ramming head drive motors, main shaft, minute emery wheel and impeller, and described ramming head drive motors is connected with main shaft, and described minute emery wheel and impeller are all fixed on main shaft, are provided with 5～8 blades on impeller.The rotation of ramming head drive motors drive shaft, thus drive minute emery wheel and a vane rotary, the steel sand entering in minute emery wheel is high-speed projected to adobe surface.
Further, described crossbeam swing system comprises crossbeam swing motor, by crossbeam swing motor, is driven gear, tooth bar, crossbeam and the overarm brace of rotation, described crossbeam swing motor is fixed on crossbeam, and described tooth bar is fixed on overarm brace, described wheel and rack engagement.Crossbeam swing motor-driven gear rotates, and gear rotates the ramming head system that drives crossbeam and be arranged on crossbeam and swings.
Further, described ceramic tile feed system comprises frame, is arranged on active roller axle and the return idler axle in frame, the ceramic tile feeding motor that drives this active roller axle to rotate, two groups of active roller groups are installed on described active roller axle, two groups of return idler groups are installed on described return idler axle, between described active roller group and return idler group, with belt, are connected.
Further, described mixed flow is collected elevator system and is comprised collecting box, rotary screen, lifting passage and bucket elevator, described collecting box, rotary screen are connected successively with lifting passage, described bucket elevator is arranged on and promotes in passage, and described bucket elevator is promoted to described dust separation system by steel sand.After ramming impacts, some antiquated sands, qualified steel sand, mix dust stream drop in collecting box, through rotary screen screening, the welding slag of the ceramic tile bits of bulk, broken tile, machine, foreign material etc. are screened out, and antiquated sand, qualified steel sand, mix dust after then screened flow to lifting passage and are risen in described dust separation system and carry out further separation screening by described bucket elevator.
Further, described bucket elevator comprises the initiatively elevator belt of lifting wheel, driven lifting wheel, connection active lifting wheel and driven lifting wheel, on described elevator belt, be provided with the hopper that sand can be contained from promoting channel bottom, elevator belt drives hopper constantly by from sand splendid attire out of rotary screen and the hopper of filling sand is sent to dust separation system.
Further, described dust separation system comprises dog-house, steel sand charging aperture, antiquated sand discharging opening and suction port, described steel sand charging aperture is arranged on described dog-house below, between described dog-house and steel sand charging aperture, be also provided with air intlet, described suction port is arranged on the opposite of air intlet, described antiquated sand discharging opening is arranged on suction port below, described dog-house place is provided with the first dividing plate that guiding steel sand enters steel sand charging aperture, described suction port place is provided with the 3rd dividing plate, between described the first dividing plate and the 3rd dividing plate, be provided with second partition, described the first dividing plate, between second partition and the 3rd dividing plate, form gas channel.Screening through dust separation system, in qualified steel sand input ramming head system, supply to recycle, antiquated sand and dust are taken away by air-flow, on the interval of the first dividing plate and second partition, rise, and then enter the interval of second partition and the 3rd dividing plate, and fall along the 3rd dividing plate, in falling process, antiquated sand and dust bulky grain fall into antiquated sand material pipe, through antiquated sand discharging opening, are excluded, and fine dusts is brought into dust absorption passage through the 3rd dividing plate by air-flow, through suction port, enter dust arrester purified treatment.
Further, described ramming impacts forming machine and also comprises dust arrester, and described dust arrester is communicated with described lifting passage and dust absorption passage by dedusting cylinder, and the dust that dust arrester produces after ramming can being impacted carries out collection and treatment.
Adopt above technical scheme, the obtained beneficial effect of the present invention is:
Swing type ceramic tile surface ramming provided by the invention impacts forming machine, greatly shortened traditional technological process, reduced energy consumption and grinding tool loss, and floor space is little, use equipment is few, working (machining) efficiency is high, production cost is low, the product quality processing and precision also improve greatly.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, technology of the present invention is described in further detail:
Fig. 1 is the overall structure figure of swing type ceramic tile surface ramming impact forging machine of the present invention;
Fig. 2 is that A shown in Fig. 1 is to view;
Fig. 3 is the cutaway view of the ramming head system of swing type ceramic tile surface ramming impact forging machine of the present invention;
Fig. 4 is the structure chart of orienting cover of the ramming head system of swing type ceramic tile surface ramming impact forging machine of the present invention;
Fig. 5 is the steel sand distribution map on the ceramic tile after the ramming head system ramming impact processing of swing type ceramic tile surface ramming impact forging machine of the present invention;
Fig. 6 is the front view of the ceramic tile feed system of swing type ceramic tile surface ramming impact forging machine of the present invention;
Fig. 7 is the top view of the ceramic tile feed system of swing type ceramic tile surface ramming impact forging machine of the present invention;
Fig. 8 is that the mixed flow of swing type ceramic tile surface ramming impact forging machine of the present invention is collected the structure chart of elevator system;
Fig. 9 is the structure chart of the dust pelletizing system of swing type ceramic tile surface ramming impact forging machine of the present invention;
The structure chart of the dust separation system of Figure 10 swing type ceramic tile surface of the present invention ramming impact forging machine.
The specific embodiment
As shown in Figure 1, the invention provides a kind of swing type ceramic tile surface ramming impact forging machine, comprise the ceramic tile surface scanning system that adobe surface is detected, adobe surface is carried out to the ramming head system of ramming impact, the crossbeam swing system that drives this ramming head system to swing, constantly supply with adobe ceramic tile feed system, the mixed flow that sand dust after shock treatment is promoted is collected elevator system, described sand dust is carried out to separated steel sand dust separation system, dust pelletizing system and dust arrester 22, described ceramic tile surface scanning system passes to crossbeam swing system by information, described ramming head system is arranged in crossbeam swing system, described ramming head system is collected elevator system with mixed flow and is connected, described mixed flow is collected elevator system and is connected with steel sand dust separation system, described steel sand dust separation system is connected with ramming head system.
Described ceramic tile surface scanning system comprises gage outfit 5, ceramic tile face measuring instrument 6, ceramic tile face measuring instrument 6 is arranged in frame, gage outfit 5 is arranged on ceramic tile face measuring instrument 6, ceramic tile face measuring instrument 6 detects by the surface of the ceramic tile of 5 pairs of processes of gage outfit, measure the peak of ceramic tile, information is passed to crossbeam swing motor 14 crossbeam swing motors 14 and drive crossbeam 10 to swing.
Described crossbeam swing system comprises cross beam support plate 8, overarm brace 9, tooth bar 13, gear 11, crossbeam 10, crossbeam swing motor 14 and crossbeam swing gearbox 12, gear 11, crossbeam swing motor 14, crossbeam swing gearbox 12 is all arranged on crossbeam 10, and along with crossbeam 10 swings, tooth bar 13 is arranged on cross beam support plate 8, cross beam support plate 8 is fixed together with overarm brace 9, tooth bar 13 and gear 11 engagements, crossbeam swing motor 14 rotates by crossbeam swing gearbox 12 driven wheels 11, thereby gear 11 rotates the ramming head system that drives crossbeam 10 and be arranged on crossbeam 10 and swings.Go out adobe 60 after kiln due to the effect of being expanded with heat and contract with cold, aggravated the distortion of adobe 60, the distortion of adobe 60 rule is roughly turtleback shape, anti-turtleback shape, S shape etc., in the middle of namely adobe 60, high both sides are low, described ceramic tile surface scanning system can detect the surface of the adobe 60 of process, measure the peak of adobe 60, information is passed to crossbeam swing motor 14, crossbeam swing motor 14 drives crossbeam 10 to swing, thereby drive ramming head system to swing, ramming head system is carried out impact grinding to higher position, adobe 60 surfaces, avoided invalid processing, improve working (machining) efficiency, reduce adobe 60 distortion.
As shown in Figures 2 and 3, described ramming head system comprises for sandpipe 15, ramming head drive motors 23, main shaft 26, impeller 27, lining 28, top cover 29, sediment transport pipe 30, outer cover 31, orienting cover 32, minute emery wheel 33 and blade 58.Ramming head drive motors 23 is directly connected with main shaft 26 by flange, and drive shaft 26 rotations, and impeller 27 and a minute emery wheel 33 are installed on main shaft 26, and impeller 27 is whole disc structure, is provided with the outlet flying out for sand on the circumference of minute emery wheel 33; Blade 58 is set to 5～8, and is evenly distributed on the circumference of impeller 27, and blade 58 surrounds an annular; Orienting cover 32 is arranged between minute emery wheel 33 and blade 58, and is set on minute emery wheel 33, is provided with orienting cover window 321 on orienting cover 32; One end of sediment transport pipe 30 connects with a minute emery wheel 33, sand can be transported in minute emery wheel, the other end of sediment transport pipe 30 is connected with for sandpipe 15, outer cover 31 is installed on crossbeam 10, orienting cover 32 is arranged in outer cover 31, and outer cover 31 is segmented, is beneficial to the rear replacing of blade 58 wearing and tearing convenient, outer cover 31 inside are provided with lining 28, comprise top cover 29.
As shown in Figure 4, orienting cover window 321 is designed to triangle, because the distortion of adobe is roughly that middle high both sides are low, orienting cover window 321 is designed to triangle and can makes the adobe surfacing after ramming impacts.As shown in Figure 5, steel sand is after orienting cover impelling out, due to time relationship, after steel sand impelling is upper to adobe 60 surfaces, be divided into two regions, one is steel sand compact district 16, one is steel sand rarefaction 58, steel sand rarefaction 58 outside, steel sand compact district 16 is interior, the impact of steel sand compact district 16 is even, in adobe 60 process, what utilize is exactly that this region processes adobe 60, in order to make the shape of described steel sand compact district 16, more press close to region to be processed, orienting cover window 321 is designed to triangle, the shape of the steel sand compact district 16 that the steel sand that impelling goes out like this forms on adobe 60 surfaces is elongated, substantially present triangle, cover whole region to be processed.
The operation principle of described ramming head system is:
During work, 23 drive shaft 26 rotations of ramming head drive motors, main shaft 26 rotarilys actuate impeller 27 and 33 rotations of minute emery wheel, simultaneously, steel sand is by adding for sandpipe 15, through sediment transport pipe 30, flow in minute emery wheel 33 of High Rotation Speed together with impeller 27, a minute emery wheel 33 for rotation makes steel sand obtain just acceleration, effect due to centrifugal force, when steel sand rotates along with sub-sand wheel from exporting outside motion, slide to orienting cover 32, between minute emery wheel 33 ports of export and orienting cover 32 inwalls, build up, when steel sand arrives orienting cover window 321, steel sand has lost the constraint of orienting cover 32 to it, just from orienting cover window 321, fly out in a certain direction, when steel sand and blade 58 meet, enter the blade 58 of outside rotation, along blade 58 surfaces, outwards do accelerated motion, after further accelerating on blade 58, last steel sand is dished out with the speed of 60-80 rice per second, impelling is to adobe 60 surfaces, because the ejection velocity of steel sand is very high, the adobe surface sinter layer being impacted is effectively cleared up.
Described ramming head system is different from the grinding processing method of Strickle thickness-fixing machine or polisher lapper to the processing method on adobe surface, it is the form that adopts impact grinding, being specifically designed to adobe surface sinter layer removes and flatness processing, its surperficial sinter layer treatment effeciency is far away higher than the scraping of Strickle thickness-fixing machine and the grinding of plane milling grinding machine, and the smooth treatment effeciency of areal deformation is higher than Strickle thickness-fixing machine, 3 Slicking apparatus of former cause and 48 scrape the work that tack completes, only need now a ramming impact forging machine just can complete, a power of motor of scraping tack of Slicking apparatus is 15KW, 38 are scraped tack is exactly 570KW, and ramming impact forging machine only needs 4 impeller heads, each impeller head power is 15KW, come to 60KW, the length of 3 Slicking apparatus is 50 meters, and the length of a ramming impact forming machine is no more than 3 meters, and energy consumption and floor space are all far smaller than Slicking apparatus and plane milling grinding machine.The diameter of the steel sand that ramming impact forging is used is between 0.2-0.3mm, adobe 60 surfaces after ramming not only impact cutting go to sticks and staves the sinter layer on adobe surface, and the distortion on adobe surface is down to minimum, due to ramming head and adobe 60 contactless, therefore, the percentage of damage of adobe 60 is little.Adobe after ramming directly enters rough polishing operation and processes, and makes roughing to the combination that has realized to greatest extent working (machining) efficiency and machining accuracy between grinding and polishing operation.
As shown in Figure 6 and Figure 7, described ceramic tile feed system comprises frame 2, active roller axle 34, fixed cross beam 35, active roller 36, conveyer belt 37, conveyer belt locating slot 38, longeron 39, return idler 40, transfer gear box 3, ceramic tile feeding motor 4, return idler axle 52.Frame 2 is intersected and is formed by fixedly connecting with longeron 39 by fixed cross beam 35, fixed cross beam 35 is set to two, longeron 39 is set to 4-6, and even must being distributed in frame 2, fixed cross beam 35 two ends are provided with active roller axle 34 and return idler axle 52, two groups of active roller groups are installed on active roller axle 34, every group of active roller group comprises two active rollers 36, spacing between two groups of active roller groups is larger, and spacing between the active roller 36 of active roller group is less, the object of design is in order to adapt to the adobe of different specification size like this, active roller 36 is fixed on active roller axle 34 by roller hold-down screw, two groups of return idler groups are installed on return idler axle 52, every group of return idler group comprises two return idlers 40, spacing between two groups of return idler groups is larger, return idler 40 and active roller 36 corresponding setting between two, between active roller 36 and return idler 40, by conveyer belt 37, connect, conveyer belt 37 positions by the conveyer belt locating slot 38 being welded on longeron 39, and adobe 60 is just placed on conveyer belt 37 and is transmitted by conveyer belt 37.Ceramic tile feeding motor 4 links together with transfer gear box 3, and transfer gear box 3 is fixed in frame 2, and its output and active roller axle 34 link together and drive active roller axle 34 to rotate.Impelling, after the lip-deep steel sand impact grinding adobe of adobe surface, is fallen in collecting box 1 below by the gap between conveyer belt locating slot 38 and longeron 39.
During work, ceramic tile feeding motor 4 drives 34 rotations of active roller axle by transfer gear box 3, active roller axle 34 drive installations 4 active rollers, 36 rotations thereon, 4 active rollers 36 drive 4 return idlers 40 to rotate by conveyer belt 37, thereby drive the continuous feeding of adobe being placed on it.
As shown in Figure 8, described mixed flow is collected elevator system and is comprised lifting motor 19, promote passage 21, V-belt 41, driving pulley 42, bracing frame 43, driven pulley 44, bucket elevator and rotary screen 54, bucket elevator comprises initiatively lifting wheel 45, hopper 46, elevator belt 47 and driven lifting wheel 48, bucket elevator is placed on and promotes in passage 21, by lifting motor 19, driven, lifting motor 19 is fixed on bracing frame 43, the output of lifting motor 19 is connected with driving pulley 42, driving pulley 42 is connected by V-belt 41 with driven pulley 44, driven pulley 44 is fixedly connected with and drives initiatively lifting wheel 45 to rotate with active lifting wheel 45, initiatively lifting wheel 45 is connected by elevator belt 47 with driven lifting wheel 48, on elevator belt 47, be evenly fixed with at least one hopper 46, hopper 46 can be by sand from promoting channel bottom splendid attire when elevator belt 47 transmission.
Dust arrester 22 is connected by dedusting cylinder 20 with lifting passage 21, and dedusting cylinder 20 is set to two, is connected respectively with lifting passage 21 with dust absorption passage two ends.
During work, antiquated sand, qualified steel sand, mix dust stream drop in collecting box 1 by the gap between conveyer belt locating slot 38, longeron 39, enter rotary screen 54 and screen through rotary screen 54, the welding slag of the ceramic tile bits of bulk, broken tile, machine, foreign material etc. are screened out, then antiquated sand, qualified steel sand, mix dust after screened flow to into lifting passage 21, lifting motor 19 drives driving pulley 42 rotations, and driving pulley 42 drives driven pulley 44 rotations by V-belt 41.Driven pulley 44 drives initiatively lifting wheel 45 rotations, initiatively lifting wheel 45 drives driven lifting wheel 48 rotations by elevator belt 47, hopper 46 on elevator belt 47 is just along with elevator belt 47 moves up and down, bucket elevator is circularly enhancing constantly, by entering the antiquated sand in hopper type elevator hopper 46, qualified steel sand, mix dust stream, be promoted to air-flowing type sand dust separator 18, and enter separator 18 through dog-house, in lifting process, some dusts enter into dust arrester 22 through dedusting cylinder 20.
As shown in figure 10, described dust separation system comprises separator 18, separator 18 is arranged on described mixed flow and collects between elevator system and feed pipe 17, separator 18 comprises the dog-house 91 that is arranged on its top and the steel sand charging aperture 92 that is arranged on its bottom, dog-house 91 is connected with the lifting passage that described mixed flow is collected elevator system, steel sand charging aperture 92 is connected and communicates with feed pipe 17, on separator 18, be also provided with air intlet 93, suction port 94 and antiquated sand discharging opening 95, air intlet 93 is arranged on a side that is positioned at steel sand charging aperture 92 on the sidewall of separator 18, between dog-house 91 and steel sand charging aperture 92, it is the entrance of outside air, suction port 94 is arranged on another sidewall relative with air intlet 93, antiquated sand discharging opening 95 is arranged on suction port 94 belows, in separator 18, be also welded with respectively the first dividing plate 55, second partition 56 and the 3rd dividing plate 57, the first dividing plate 55, second partition 56 and the 3rd dividing plate 57 order spread configurations, the first dividing plate 55 is welded on the top of separator 18, and near air intlet 93, second partition 56 is welded on the bottom of separator 18 and be arranged in parallel with the first dividing plate 55, and the 3rd dividing plate 57 is welded on suction port 94 places.
During separator 18 work, from described mixed flow, collect the antiquated sand that elevator system elevates, qualified steel sand and mix dust stream enter in separator 18 by dog-house 91, along the first dividing plate 55 natural downslides, antiquated sand in separator, qualified steel sand, mix dust stream meets with the air-flow of the certain speed entering from air intlet 93, antiquated sand, qualified steel sand, dust is because of the difference of conducting oneself with dignity, its floating velocity is different, the qualified steel sand sedimentation that weight is large is also collided and enters feed pipe 17 by steel sand charging aperture 92 with the first dividing plate 55, in input ramming head system, supply to recycle, antiquated sand and dust are taken away by air-flow, on the interval of the first dividing plate 55 and second partition 56, rise, then enter the interval of second partition 56 and the 3rd dividing plate 57, and fall along the 3rd dividing plate 57, in falling process, antiquated sand and dust bulky grain fall into antiquated sand material pipe 96, through antiquated sand discharging opening 95, be excluded, and fine dusts is brought into dust absorption passage through the 3rd dividing plate 57 by air-flow, through suction port 94, enter dust arrester 22 purified treatment.
As shown in Figure 9, described dust pelletizing system be arranged on ramming head system after, comprise crossbeam 10, dedusting fan 24, dedusting motor 25, airduct 49, airduct fixed mount 50, dedusting cylinder 51 and duckbilled interface 53, dedusting fan 24 and dedusting motor 25 are fixed on crossbeam 10, the pipe-line system of dedusting fan 24 be placed on crossbeam 10 below, the terminal of pipeline opening connects duckbilled interface 53, duckbilled interface 53 lower ends are connecting 3 airducts 49, airduct 49 is connecting dedusting cylinder 51, dedusting cylinder 51 is fixed on crossbeam 10, it is a columniform cylinder, in the face of on the bus on adobe surface, slotting, wind is just produced by boasting from fluting.
Dedusting motor 25 drives dedusting fan 24 to rotate and produces wind energy, air blast is delivered to duckbilled interface 53 by pipeline, and being delivered to dedusting cylinder 51 by 3 airducts 49, dedusting cylinder 51 is the surface to adobe 60 by wind evenly, and the steel sand on adobe 60 surfaces, dust are blown off in collecting box 1.After the steel sand that the impelling of ramming head system goes out goes to sticks and staves the sinter layer impact cutting on adobe surface, steel sand, dust, foreign material etc. are all stayed on adobe surface, dust pelletizing system can be blown into these steel sands, dust, foreign material etc. in collecting box 1 and collect, and adobe removing surface totally can be processed to carry out next step processing simultaneously.
Described swing type ceramic tile surface ramming impact forging machine complete machine operation logic is: before adobe feeding, first will in collecting box 1, inject steel sand, machine steel sand is moved, then open ceramic tile feed system and ceramic tile surface scanning system, ceramic tile face measuring instrument 6 detects by the adobe surface of 5 pairs of processes of gage outfit, measure the peak of adobe, information is passed to crossbeam swing motor 14, crossbeam swing motor 14 drives crossbeam 10 to swing, ramming head system is carried out ramming impact grinding to the height point of adobe, be arranged on dust pelletizing system after ramming head system by antiquated sand, qualified steel sand and mix dust stream blow off in collecting box 1, antiquated sand, qualified steel sand and mix dust flow to into rotary screen 54 and through rotary screen 54 screenings, by the ceramic tile bits of bulk, broken tile, the welding slag of machine, foreign material etc. screen out, then the antiquated sand after screened, qualified steel sand, mix dust flows to into lifting passage 21, at bucket elevator constantly under circularly enhancing, by the antiquated sand entering in the hopper 46 of bucket elevator, qualified steel sand, mix dust stream is promoted to steel sand dust separation system, screening through steel sand dust separation system, qualified steel sand is got back to again ramming head system for recycling through feed pipe 17, antiquated sand, the large sand grains of dust and fine dusts are blown to the opposite side of the first dividing plate 55 by air-flow, the large sand grains of antiquated sand and dust falls into antiquated sand material pipe, through antiquated sand discharging opening, be excluded, and fine dusts is brought into dust absorption passage through the 3rd dividing plate 57 by air-flow, and enter dust arrester 22 purified treatment through suction port.
Adopt swing type ramming impact forging machine of the present invention, can reduce the quantity of Slicking apparatus, or fully phase out traditional operation that strikes off, greatly shortened traditional technological process, and floor space is little, use equipment is few, production cost is low, the product quality processing and precision also improve greatly, energy consumption and grinding tool loss have been reduced, and finally by adopting ceramic tile surface scanning system to detect the high point of adobe, carry out targetedly impact grinding, reduce invalid processing, thereby greatly improved production efficiency.
Finally it should be noted that: these are only the preferred embodiments of the present invention; be not limited to the present invention; although the present invention is had been described in detail with reference to embodiment; for a person skilled in the art; its technical scheme that still can record aforementioned each embodiment is modified; or part technical characterictic is wherein equal to replacement; but within the spirit and principles in the present invention all; any modification of doing, be equal to replacement, improvement etc., within protection scope of the present invention all should be included in.
Claims (10)
1. a swing type ceramic tile surface ramming impacts forming machine, it is characterized in that: comprise the ceramic tile surface scanning system that adobe surface is detected, adobe surface is carried out to the ramming head system of ramming impact, the crossbeam swing system that drives this ramming head system to swing, constantly supply with the ceramic tile feed system of adobe, the mixed flow that sand dust after shock treatment is promoted is collected elevator system and described sand dust is carried out to separated steel sand dust separation system, described ceramic tile surface scanning system passes to crossbeam swing system by scanning information, described ramming head system is arranged in crossbeam swing system, described ramming head system is collected elevator system with mixed flow and is connected, described mixed flow is collected elevator system and is connected with steel sand dust separation system, described steel sand dust separation system is connected with ramming head system.
2. swing type ceramic tile surface ramming according to claim 1 impacts forming machine, it is characterized in that: also comprise the dust pelletizing system that the sand dust in adobe is cleared up, described dust pelletizing system is arranged on after ramming head system.
3. swing type ceramic tile surface ramming according to claim 2 impacts forming machine, it is characterized in that: described dust pelletizing system comprises dedusting motor and dedusting fan, described dedusting motor drives dedusting fan rotation, the terminal of the pipeline opening of described dedusting fan connects duckbilled interface, described duckbilled interface lower end connects at least one airduct, described airduct connects dedusting cylinder, and described duckbilled interface, airduct and dedusting cylinder communicate successively.
4. swing type ceramic tile surface ramming according to claim 1 impacts forming machine, it is characterized in that: described ramming head system comprises ramming head drive motors, main shaft, minute emery wheel and impeller, described ramming head drive motors is connected with main shaft, described minute emery wheel and impeller are all fixed on main shaft, are provided with 5～8 blades on impeller.
5. swing type ceramic tile surface ramming according to claim 1 impacts forming machine, it is characterized in that: described crossbeam swing system comprises crossbeam swing motor, by crossbeam swing motor, driven gear, tooth bar, crossbeam and the overarm brace of rotation, described crossbeam swing motor is fixed on crossbeam, described tooth bar is fixed on overarm brace, described wheel and rack engagement.
6. swing type ceramic tile surface ramming according to claim 1 impacts forming machine, it is characterized in that: described ceramic tile feed system comprises frame, is arranged on active roller axle and the return idler axle in frame, the ceramic tile feeding motor that drives this active roller axle to rotate, two groups of active roller groups are installed on described active roller axle, two groups of return idler groups are installed on described return idler axle, between described active roller group and return idler group, with belt, are connected.
7. swing type ceramic tile surface ramming according to claim 1 impacts forming machine, it is characterized in that: described mixed flow is collected elevator system and comprised collecting box, rotary screen, lifting passage and bucket elevator, described collecting box, rotary screen are connected successively with lifting passage, described bucket elevator is arranged on and promotes in passage, and described bucket elevator is promoted to described dust separation system by steel sand.
8. swing type ceramic tile surface ramming according to claim 7 impacts forming machine, it is characterized in that: described bucket elevator comprises the initiatively elevator belt of lifting wheel, driven lifting wheel, connection active lifting wheel and driven lifting wheel, is provided with the hopper that sand can be contained from promoting channel bottom on described elevator belt.
9. swing type ceramic tile surface ramming according to claim 1 impacts forming machine, it is characterized in that: described dust separation system comprises dog-house, steel sand charging aperture, antiquated sand discharging opening and suction port, described steel sand charging aperture is arranged on described dog-house below, between described dog-house and steel sand charging aperture, be also provided with air intlet, described suction port is arranged on the opposite of air intlet, described antiquated sand discharging opening is arranged on suction port below, described dog-house place is provided with the first dividing plate that guiding steel sand enters steel sand charging aperture, described suction port place is provided with the 3rd dividing plate, between described the first dividing plate and the 3rd dividing plate, be provided with second partition, described the first dividing plate, between second partition and the 3rd dividing plate, form gas channel.
10. swing type ceramic tile surface ramming according to claim 1 impacts forming machine, it is characterized in that: described ramming impacts forming machine and also comprises dust arrester, and described dust arrester is communicated with described lifting passage and dust absorption passage by dedusting cylinder.
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| CN201310753711.1A CN103978440B (en) | 2013-12-31 | 2013-12-31 | Swing-type ceramic tile surface slinging impact moulding machine |
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Address after: 528313, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan Patentee after: Keda Manufacturing Co., Ltd Address before: 528313, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan Patentee before: KEDA CLEAN ENERGY Co.,Ltd. |