CN103977720A - Combined type layered fluid partition mixing device and its application - Google Patents
Combined type layered fluid partition mixing device and its application Download PDFInfo
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- CN103977720A CN103977720A CN201310409412.6A CN201310409412A CN103977720A CN 103977720 A CN103977720 A CN 103977720A CN 201310409412 A CN201310409412 A CN 201310409412A CN 103977720 A CN103977720 A CN 103977720A
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Abstract
The invention relates to a mixing device in the chemical industry, and in particular to a combined type layered fluid partition mixing device and its application. The fluid partition mixing device has a layered structure, is respectively provided inside with independent resident chambers for containing different fluids and a mixed chamber for containing the mixed fluid, each resident chamber is respectively communicated with the mixed chamber through a layered partition channel, and the layered partition channels with different fluids passing through are arranged independently and alternately from top to bottom, and different fluids in the resident chambers outflow respectively through the corresponding layered partition channels, and the outflow fluids are arranged alternately in layers, and mixed in the mixing chamber and outflow; and the fluid partition mixing device can be used for liquid-liquid mixing, liquid-gas mixing or gas-gas mixing. The mixing device of the invention is simple for processing and convenient for maintenance, and is mainly used for rapid mass transfer, heat transfer and polymerization, nitration, sulfonation, esterification, diazotization, coupling, acid-base neutralization and other various chemical reactions.
Description
Technical field
The present invention relates to the mixing arrangement in chemical industry, specifically a kind of combined type stratiform fluid partition mixing arrangement and application thereof.
Background technology
Mixing is two or more materials to be disperseed mutually and the unit operations that reaches certain uniformity coefficient, is the step that first all chemical reactions will complete, and can be divided into micromixing and mix two classes with microcosmic.Micromixing refers to the mixing of large scale, describes the process of circulation, dispersion and the mixing of material in whole reactor; Conventionally adopt the equipment such as agitator and electromagnetic shaker to complete, as the various agitators of anchor formula, frame, combined type etc. in ultrasonic oscillator, magnetic stirring apparatus and main equipment.Microcosmic mixes and refers to that the turbulent flow of small scale becomes micelle by fluid breakup, finally by molecular diffusion, makes system reach the uniform process of molecular scale.Molecular diffusion is to realize the crucial governing factor that microcosmic mixes.
In the industrial process such as fine chemistry industry, polymerization process, biochemical industry, pharmaceutical engineering, usually relate to some complexity, chemical reaction or physical process fast, it is very important that strengthening molecular diffusion realizes that good microcosmic mixes.According to Fick's law, be directly proportional the diffusion time of material to diffusion length, and therefore reducing diffusion length can shorten diffusion time significantly, thereby reaches the object of rapid mixing.
The mixed reactor of this strengthening material diffusion is not strange, and popular micro-reactor apparatus is exactly based on this at present.K.Jahnisch, V.Hessel. wait the multiple mixing arrangement form of microreactor of introducing in < < Chemistry in Microstructured Reactors > >, the micro-mixer that utilizes shunt method to mix as Bessoth F G etc., the Z-shaped micro-control continuous mixing device of Mengeaud V etc., the micro-fluidic blender of " Christmas tree " shape of dertiger S K W etc., the Chaotic Micro Mixer of the report such as stroock A D etc.; But the mixed form of these materials is to mix with droplet-like mostly, to install more complicatedly, machining accuracy is higher.
US4.239.732 introduces a kind of mixing head, can be used for mixing and the dispersion of two or more sets materials.This equipment is that injecting type mixes, and can be used for high-viscosity material.
US4.735.359 introduces a kind of apparatus for combining liquids, and this mixing of materials form is that stratiform is mixed, and utilizes centrifugal device that material is to thin layer state and sends, and thickness of thin layer is about 0.1 millimeter, the shortlyest at 0.1 millisecond, can complete abundant mixing.This device is fixed, and the combined amount of unit interval is certain, therefore in application, has certain limitation; Machining is more complicated simultaneously, and plant maintenance requires high.
Lamelliform mixes simpler, applied range.As far back as 1963, the scientist Yu B.Kletenik of the former Soviet Union published an article on < < Soviet Union physical chemistry magazine > >, describes a kind of multilayer shape mixing arrangement in detail.This device has very large reference to research afterwards.
CN101234324 has introduced a kind of stratiform blender equally, this blender by upper and lower chamber, be embedded in a whole housing or each other close-connected shell part assembly overlap joint form, thereby this device obviously exists processing difficulties, adjustable degree is little, and outlet is difficult for and the shortcoming such as other devices are connected.
Have at present the integrated device of being of document announcement, machining accuracy is high, and condition of work is harsh, and maintenance cost is higher, is not easy to maintenance, if occur, stops up, and is difficult to process, so generally can only be for not producing the reaction of the aqueous material of obstruction.
Summary of the invention
The object of the present invention is to provide a kind of combined type stratiform fluid partition mixing arrangement and application thereof.This fluid partition mixing arrangement take " reduce diffusion length and can significantly shorten diffusion time " be theoretical foundation, by shortening the diffusion length of fluid, the diffusion of strengthening fluid, realize two fluid streams as the thin layer partition of liquid-liquid, liquid-gas, gas-gas, thereby realize quick mass transfer and heat transfer, finally reach the objects such as rapid mixing, acceleration chemical reaction, raising chemical unit reaction safety and controllability of material.
The object of the invention is to be achieved through the following technical solutions:
Fluid partition mixing arrangement of the present invention is the layer structure that multi-layer sheet is tightly connected successively and forms, wherein be positioned at and on the cover plate of the first floor, have a plurality of charging apertures that enter for different fluid and discharging openings that at least one flows out for fluid after mixing, the hybrid chamber of fluid after described fluid partition mixing arrangement inside has accommodating different fluid and separate resident chamber and accommodating mixing, each resident chamber is all connected with a charging aperture, and described hybrid chamber is connected with discharging opening; Described each resident chamber is connected with hybrid chamber by stratiform partition passage respectively, the stratiform partition passage of the different fluid of flowing through is from top to bottom arranged alternately and is separate, different fluid in each the resident chamber respectively stratiform partition passage by separately flows out, each fluid flowing out is with stratiform alternative arrangement, and by discharging opening, flowed out after mixing in described hybrid chamber.
Wherein: the described cover plate at the first floor and have on each laminate between the base plate of bottom and form the through hole in each resident chamber and the through hole that forms described hybrid chamber;
The described cover plate at the first floor and each laminate between the base plate of bottom comprise a plurality of clamping plate and a plurality of dividing plate, each clamping plate and dividing plate are arranged alternately, the through hole that forms hybrid chamber on described each clamping plate is connected with the through hole that forms each resident chamber by passage, accommodating different fluid in the formed resident chamber of through hole in the resident chamber of formation being connected from described passage on adjacent clamping plate; On passage on each clamping plate and the dividing plate adjacent with these clamping plate and part corresponding to described passage form the layered partition passage of this layer; The thickness of described each clamping plate upper channel is identical with the thickness of place clamping plate; The shape of described cover plate, base plate, clamping plate and dividing plate, thickness are all identical, and shape is "T"-shaped or is " Y " shape; When "T"-shaped, described cover plate has the first charging aperture and the second charging aperture at the two ends of "T"-shaped horizontal edge, and cover plate has a discharging opening in the end of "T"-shaped vertical edge; Described each clamping plate and dividing plate have the first through hole and the second through hole at the two ends of "T"-shaped horizontal edge, the first through hole formation on each clamping plate and dividing plate is connected with the first charging aperture, the resident chamber of accommodating fluid A, and the second through hole formation on each clamping plate and dividing plate is connected with the second charging aperture, the resident chamber of accommodating fluid B; Described each dividing plate has third through-hole in the end of "T"-shaped vertical edge, the third through-hole that each clamping plate are offered in the end of "T"-shaped vertical edge is connected with one end of described passage on each clamping plate, the third through-hole on each clamping plate and dividing plate form be connected with discharging opening, the hybrid chamber of fluid after accommodating mixing; Passage on described each clamping plate is opened in the "T"-shaped vertical edge of each clamping plate, and the other end of the passage on adjacent clamping plate is communicated in respectively the first through hole and the second through hole; Described in during for " Y " shape, cover plate has the first charging aperture and the second charging aperture on " Y " shape two hypotenuses, and cover plate has a discharging opening in the end of " Y " shape vertical edge; Described each clamping plate and dividing plate have the first through hole and the second through hole on " Y " shape two hypotenuses, the first through hole formation on each clamping plate and dividing plate is connected with the first charging aperture, the resident chamber of accommodating fluid A, and the second through hole formation on each clamping plate and dividing plate is connected with the second charging aperture, the resident chamber of accommodating fluid B; Described each dividing plate has third through-hole in the end of " Y " shape vertical edge, the third through-hole that each clamping plate are offered in the end of " Y " shape vertical edge is connected with one end of the described passage on each clamping plate, third through-hole on each clamping plate and dividing plate form be connected with discharging opening, the hybrid chamber of fluid after accommodating mixing; Passage on described each clamping plate is opened in the vertical edge of each clamping plate " Y " shape, and the other end of the passage on adjacent clamping plate is communicated in respectively the first through hole and the second through hole;
The described cover plate at the first floor and each laminate between the base plate of bottom are a plurality of clamping plate, the through hole that forms hybrid chamber on described each clamping plate is connected with the through hole that forms each resident chamber by groove, accommodating different fluid in the formed resident chamber of through hole in the resident chamber of formation being connected from described groove on adjacent clamping plate; Groove on described each clamping plate forms the layered partition passage of this layer; The shape of described cover plate, base plate and each clamping plate, thickness are all identical, and shape is "T"-shaped or is " Y " shape; When "T"-shaped, described cover plate has the first charging aperture and the second charging aperture at the two ends of "T"-shaped horizontal edge, and cover plate has a discharging opening in the end of "T"-shaped vertical edge; Described each clamping plate have the first through hole and the second through hole at the two ends of "T"-shaped horizontal edge, the first through hole formation on each clamping plate is connected with the first charging aperture, the resident chamber of accommodating fluid A, and the second through hole formation on each clamping plate is connected with the second charging aperture, the resident chamber of accommodating fluid B; Described each clamping plate have third through-hole in the end of "T"-shaped vertical edge, and the third through-hole on each clamping plate is connected with one end of described groove on each clamping plate respectively, the third through-hole on each clamping plate form be connected with discharging opening, the hybrid chamber of fluid after accommodating mixing; Groove on described each clamping plate is opened in the "T"-shaped vertical edge of each clamping plate, and the other end of the groove on adjacent clamping plate is communicated in respectively the first through hole and the second through hole; During for " Y " shape, described cover plate has the first charging aperture and the second charging aperture on " Y " shape two hypotenuses, and cover plate has a discharging opening in the end of " Y " shape vertical edge; Described each clamping plate have the first through hole and the second through hole on " Y " shape two hypotenuses, the first through hole formation on each clamping plate is connected with the first charging aperture, the resident chamber of accommodating fluid A, and the second through hole formation on each clamping plate is connected with the second charging aperture, the resident chamber of accommodating fluid B; Described each clamping plate have third through-hole in the end of " Y " shape vertical edge, and the third through-hole on each clamping plate is connected with one end of described groove on each clamping plate respectively, the third through-hole on each clamping plate form be connected with discharging opening, the hybrid chamber of fluid after accommodating mixing; Groove on described each clamping plate is opened in the vertical edge of each clamping plate " Y " shape, and the other end of the groove on adjacent clamping plate is communicated in respectively the first through hole and the second through hole;
The application of combined type stratiform fluid partition mixing arrangement of the present invention, is characterized in that: layered fluid partition mixing arrangement can be used for the mixing of liquid-liquid, liquid-gas or gas-gas; Layered fluid partition mixing arrangement can be used as feed arrangement, quick emulsification device or the chemical reaction equipment of the chemical reaction of heterogeneity chemical substance, also can be used as a part of pipeline reactor; Layered fluid partition mixing arrangement can be used in the continuous reaction apparatus or intermittent reaction device of micro-fluidic formula, duct type and autoclave.
Advantage of the present invention and good effect are:
1. fluid partition mixing arrangement of the present invention is connected successively, in the mode of building blocks, is combined by multi-layer sheet, is convenient to high accuracy processing; Premixed each component materials is after partition, and the lamelliform contact with interlaced, has expanded wetted perimeter, has shortened diffusion length, can realize instantaneous mass transfer and fully mix.
2. passage or the shape of groove on each laminated plank of the present invention is identical, there is no dead angle, guarantees that fluid flow in stratiform partition passage is separately consistent.
3. the material of each laminate of the present invention is alternative strong.Can use sheet metal as stainless steel, iron plate, aluminium sheet, copper coin and various sheet alloys etc., can be also HDPE, PET, and PS, PC, PVC, the plastic plates such as PP, also can select timber, fabric, nonwoven etc.; To some corrosive substances, can solve etching problem by different selections, to the material that viscosity is large, also can realize rapid mixing.Applied widely.
4. fluid partition mixing arrangement of the present invention adopts the minute yardstick in a dimension, effectively reduces the probability that passage stops up, and adaptability to raw materials is strong.
5. fluid partition mixing arrangement of the present invention is easy to process, cost is low, can be according to the random transform size of inventory size; Each laminate is connected by bolt, and for convenience detach and assembling, is easy to modular repair.
6. fluid partition mixing arrangement of the present invention can be used for the mixing of liquid-liquid, liquid-gas or gas-gas, and liquid can be various solution, emulsion or homodisperse suspension.
7. fluid partition mixing arrangement of the present invention can be used as the feed arrangement of the chemical reaction of heterogeneity chemical substance, also can be used as quick emulsification device, also can be used as a part of pipeline reactor.
8. fluid partition mixing arrangement of the present invention can be used for, in the unit chemical reactions such as polymerization, nitrated, reduction, esterification, sulfonation, diazotising, coupling, acid-base neutralization, can improving such chemical reaction velocity, improves security and controllability.
Accompanying drawing explanation
Fig. 1 is the structural representation of combined type stratiform fluid partition mixing arrangement of the present invention;
Fig. 2 is the principle schematic of combined type stratiform fluid partition mixing arrangement of the present invention;
Fig. 3 is the structural representation of the embodiment of the present invention one;
Fig. 4 is the structural representation of the embodiment of the present invention two;
Wherein: 1 is fluid partition mixing arrangement, and 2 is fluid A, and 3 is fluid B, and 4 is feed pipe, 5 is discharge nozzle, and 6 is pump, and 7 is product, and 8 is resident chamber, 9 is hybrid chamber, and 10 is cover plate, and 11 is clamping plate, and 12 is dividing plate, 13 is the first charging aperture, and 14 is the second charging aperture, and 15 is discharging opening, 16 is the first through hole, and 17 is the second through hole, and 18 is third through-hole, 19 is passage, and 20 is base plate, and 21 is groove.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figures 1 and 2, the layer structure that fluid partition mixing arrangement 1 of the present invention is tightly connected successively and forms for multi-layer sheet, in the mode of building blocks combination, can arbitrarily increase or reduce the quantity of flaggy according to combined amount size, realizes multiple layer combination.
Be positioned at and on the cover plate 10 of the first floor, have a plurality of charging apertures that enter for different fluid and discharging openings 15 that at least one flows out for fluid after mixing, the hybrid chamber 9 of fluid after fluid partition mixing arrangement 1 inside has accommodating different fluid and separate resident chamber 8 and accommodating mixing, each resident chamber 8 is all connected with a charging aperture, and hybrid chamber 9 is connected with discharging opening 15.On the cover plate 10 of the first floor and each laminate between the base plate 20 at bottom, have and form the through hole in each resident chamber 8 and the through hole that forms described hybrid chamber 9.Each resident chamber 8 is connected with hybrid chamber 9 by stratiform partition passage respectively, the stratiform partition passage of the different fluid of flowing through is from top to bottom arranged alternately and is separate, different fluid in each the resident chamber 8 respectively stratiform partition passage by separately flows out, each fluid flowing out is with stratiform alternative arrangement, and by discharging opening 15, flowed out after mixing in hybrid chamber 9.
Embodiment mono-
As shown in Figure 1, Figure 2 and Figure 3, the present embodiment is allotted and is mixed into example with two kinds of fluids (fluid A and fluid B), at the cover plate 10 of the first floor and each laminate between the base plate 20 at bottom, comprise a plurality of clamping plate 11 and a plurality of dividing plate 12, clamping plate 11 can arbitrarily increase or reduce according to combined amount size with the quantity of dividing plate 12.Shape, the thickness of the cover plate 10 of the present embodiment, base plate 20, clamping plate 11 and dividing plate 12 are all identical, and shape is "T"-shaped.Cover plate 10 has the first charging aperture 13 and the second charging aperture 14 at the two ends of "T"-shaped horizontal edge, cover plate 10 has a discharging opening 15 in the end of "T"-shaped vertical edge; On the first charging aperture 13 and the second charging aperture 14, by feed pipe 4, be connected with fluid B3 with fluid A2 respectively, and on the pipeline connecting, be provided with pump 6 respectively, on discharging opening 15, be connected with discharge nozzle 5, by discharge nozzle 5, flow out mixed product 7(or mixture).Each clamping plate 11 between cover plate 10 and base plate 20 are arranged alternately with dividing plate 12, and the clamping plate 11 of cover plate 10, base plate 20 and each layer, dividing plate 12 are affixed by bolt, can cleaning for convenience detach and restructuring; The clamping plate 11 of cover plate 10, base plate 20 and each layer, dividing plate 12 can be selected according to the requirement of flaggy thickness the material of different-thickness, also can select according to the corrosivity of two kinds of fluids, exothermic heat of reaction the materials such as different corrosion-resistant, temp. variation resistants; The clamping plate 11 of cover plate 10, base plate 20 and each layer, the material of dividing plate 12 can be a kind of in iron plate, corrosion resistant plate, aluminium sheet, titanium plate, PVC, PP, PS, glass, PMMA, PE, HDPE, PC, timber, various fabric, nonwoven and various alloy and polymer composite etc., also can adopt certain several combination of materials; The thickness of each laminate can be 0.05mm～100mm, preferred 0.1mm～10mm, and best preferred thickness is 0.1mm～1mm.
Each clamping plate 11 and dividing plate 12 have the first through hole 16 and the second through hole 17 at the two ends of "T"-shaped horizontal edge, the first through hole 16 on each clamping plate 11 and dividing plate 12 to offer position, shape and size all identical, the first through hole 16 formation on each clamping plate 11 and dividing plate 12 are connected with the first charging aperture 13, the resident chamber 8 of accommodating fluid A2, the second through hole 17 on each clamping plate 11 and dividing plate 12 to offer position, shape and size all identical, the second through hole 17 on each clamping plate 11 and dividing plate 12 form be connected with the second charging aperture 15, the resident chamber 8 of accommodating fluid B3; Each dividing plate 12 has third through-hole 18 in the end of "T"-shaped vertical edge, the third through-hole 18 on each dividing plate 12 to offer position, shape and size all identical.It is the slotted hole of bar shaped that each clamping plate 11 have this passage 19 of passage 19(at "T"-shaped vertical edge), on the passage 19 on each clamping plate 11 and the dividing plate 12 adjacent with these clamping plate 11 and part corresponding to described passage 19 form the layered partition passage of this layer.The third through-hole that each clamping plate 11 are offered in the end of "T"-shaped vertical edge is connected with one end of described passage 19 on each clamping plate 11, the third through-hole 18 on each clamping plate 11 and dividing plate 12 form be connected with discharging opening 15, the hybrid chamber 9 of fluid (product 7 or mixture) after accommodating mixing, the other end of the passage 19 on adjacent clamping plate 11 is communicated in respectively the first through hole 16 and the second through hole 17, the other end that comes clamping plate 11 upper channels 19 of odd-level is communicated in respectively the first through hole 16, the other end that comes clamping plate 11 upper channels 19 of even level is communicated in respectively the second through hole 17, so, fluid A just flows to hybrid chamber 9 by the formed stratiform partition of dividing plate 12 passage that comes the clamping plate 11 of odd-level and be positioned at odd-level clamping plate 11 belows, and fluid B just flows to hybrid chamber 9 by the formed stratiform partition of dividing plate 12 passage that comes the clamping plate 11 of even level and be positioned at even level clamping plate 11 belows.The thickness of each clamping plate 11 upper channels 19 is identical with the thickness of place clamping plate 11.
The shape of the present embodiment cover plate 10, base plate 20, clamping plate 11 and dividing plate 12 also can be " Y " shape, and cover plate 10 has the first charging aperture 13 and the second charging aperture 14 on " Y " shape two hypotenuses, and cover plate 10 has a discharging opening 15 in the end of " Y " shape vertical edge; Each clamping plate 11 and dividing plate 12 have the first through hole 16 and the second through hole 17 on " Y " shape two hypotenuses, each dividing plate 12 has third through-hole 18 in the end of " Y " shape vertical edge, it is the slotted hole of bar shaped that each clamping plate 11 have this passage 19 of passage 19(at the vertical edge of " Y " shape), other structures are all identical with above-mentioned structure while being "T"-shaped.
Embodiment bis-
As shown in Figure 1, Figure 2 and shown in Fig. 4, the difference of the present embodiment and embodiment mono-is: cover plate 10 and each laminate between the base plate 20 at bottom at the first floor are a plurality of clamping plate 11, and the quantity of clamping plate 11 can arbitrarily increase or reduce according to combined amount size.
Shape, the thickness of the cover plate 10 of the present embodiment, clamping plate 11 and base plate 20 are all identical, and shape is "T"-shaped.Cover plate 10 has the first charging aperture 13 and the second charging aperture 14 at the two ends of "T"-shaped horizontal edge, cover plate 10 has a discharging opening 15 in the end of "T"-shaped vertical edge; On the first charging aperture 13 and the second charging aperture 14, by feed pipe 4, be connected with fluid B3 with fluid A2 respectively, and on the pipeline connecting, be provided with pump 6 respectively, on discharging opening 15, be connected with discharge nozzle 5, by discharge nozzle 5, flow out mixed product 7(or mixture).The clamping plate 11 of cover plate 10, base plate 20 and each layer are affixed by bolt, can cleaning for convenience detach and restructuring; Cover plate 10, base plate 20 and each laminated plank 11 can be selected according to the requirement of flaggy thickness the material of different-thickness, also can select according to the corrosivity of two kinds of fluids, exothermic heat of reaction the materials such as different corrosion-resistant, temp. variation resistants; The material of the present embodiment cover plate 10, base plate 20 and each laminated plank 11 can be a kind of in iron plate, corrosion resistant plate, aluminium sheet, titanium plate, PVC, PP, PS, glass, PMMA, PE, HDPE, PC, timber, various fabric, nonwoven and various alloy and polymer composite etc., also can adopt certain several combination of materials; The thickness of each laminate can be 0.05mm～100mm, preferred 0.1mm～10mm, and best preferred thickness is 0.1mm～1mm.
Each clamping plate 11 have the first through hole 16 and the second through hole 17 at the two ends of "T"-shaped horizontal edge, the first through hole 16 on each clamping plate 11 to offer position, shape and size all identical, the first through hole 16 formation on each clamping plate 11 are connected with the first charging aperture 13, the resident chamber 8 of accommodating fluid A2, the second through hole 17 on each clamping plate 11 to offer position, shape and size all identical, the second through hole 17 on each clamping plate 11 form be connected with the second charging aperture 14, the resident chamber 8 of accommodating fluid B3; Each clamping plate 11 have third through-hole 18 in the end of "T"-shaped vertical edge, the third through-hole 18 on each clamping plate 11 to offer position, shape and size all identical.Each clamping plate 11 have the groove 21 of bar shaped at "T"-shaped vertical edge, this groove 21 forms the layered partition passage of each layer, third through-hole 18 on each clamping plate 11 is connected with one end of described groove 21 on each clamping plate 11 respectively, the third through-hole 18 on each clamping plate 11 form be connected with discharging opening 15, the hybrid chamber 9 of fluid after accommodating mixing.The other end of the groove 21 on adjacent clamping plate 11 is communicated in respectively the first through hole 16 and the second through hole 17, the other end that comes clamping plate 11 upper grooves 21 of odd-level is communicated in respectively the first through hole 16, the other end that comes clamping plate 11 upper grooves 21 of even level is communicated in respectively the second through hole 17, so, fluid A just flows to hybrid chamber 9 by coming the stratiform partition passage being formed by groove 21 on the clamping plate 11 of odd-level, and fluid B just flows to hybrid chamber 9 by coming the stratiform partition passage being formed by groove 21 on the clamping plate 11 of even level.
The shape of the present embodiment cover plate 10, clamping plate 11 and base plate 20 also can be " Y " shape, and cover plate 10 has the first charging aperture 13 and the second charging aperture 14 on " Y " shape two hypotenuses, and cover plate 10 has a discharging opening 15 in the end of " Y " shape vertical edge; Each clamping plate 11 have the first through hole 16 and the second through hole 17 on " Y " shape two hypotenuses, each clamping plate 11 have third through-hole 18 in the end of " Y " shape vertical edge, each clamping plate 11 have the groove 21 of bar shaped at the vertical edge of " Y " shape, other structures are all identical with above-mentioned structure while being "T"-shaped.
The width of each laminate of fluid partition mixing arrangement 1 of the present invention, length can regulate according to the character of material, flow.
Stratified fluid partition mixing arrangement 1 of the present invention can be used for the rapid mixing of two fluid streams such as liquid-liquid, liquid-gas or gas-gas, and liquid can be various solution, emulsion or homodisperse suspension.
Stratified fluid partition mixing arrangement 1 of the present invention can be used as the feed arrangement of the chemical reaction of heterogeneity chemical substance, also can be used as quick emulsification device or can be used as a part of pipeline reactor.
Stratified fluid partition mixing arrangement 1 of the present invention can be used as chemical reaction equipment, chemical reaction can be neutralization, emulsification, the physical processes such as cooling of mixing, be rapidly heated, also can be the unit chemical reactions such as polymerization, nitrated, reduction, esterification, sulfonation, diazotising, coupling, acid-base neutralization, such chemical reaction velocity be can improve, security and controllability improved; Due to the contact area having increased between two kinds of fluids, when wherein one,, for refrigeration or while heating agent, can realize being rapidly heated or the effect of fast-refrigerating of material.
Stratified fluid partition mixing arrangement 1 of the present invention can be used in the continuous reaction apparatus or intermittent reaction device of micro-fluidic formula, duct type and autoclave, improves reaction speed.
The operation principle of stratified fluid partition mixing arrangement 1 of the present invention is:
Fluid A, fluid B are under the effect of external force, in two relatively independent resident chambeies 8 that enter fluid partition mixing arrangement 1 inside by the first charging aperture 13, the second charging aperture 14 respectively, then enter stratiform partition passage separately, the stratiform partition passage of two kinds of fluids is arranged alternately with each other, thereby two kinds of fluids form interlaced lamelliform distribution; Stratiform partition passage makes fluid A and fluid B alternately flow out with isopyknic ABABAB form, and two kinds of fluids, after partition, enter hybrid chamber 9 with interlaced lamelliform, contact interlacedly.Because thin layer is thinner, effectively shortened the diffusion length of two kinds of fluids, thereby reached quick mass transfer and well-mixed effect.Two kinds of fluids complete mixing in hybrid chamber 9, mixed product 7(mixture) by discharging opening 15, flowed out again.
Application examples one (for the mixing of two kinds of Newtonian fluids)
Fluid partition mixing arrangement 1 adopts the structure of embodiment mono-, and material is 316L.The thickness of cover plate 10, base plate 20 is 4mm, and clamping plate 11 are 0.2mm with the thickness of dividing plate 12.Dividing plate 12 and the interlaced arrangement of clamping plate 11, its median septum 12 is 15, clamping plate 11 are 16, each 8 layers, the stratiform partition passage passing through for two kinds of fluids, the stratiform partition passage length of every layer is 60mm, the wide 6mm that is, the thick 0.2mm that is.The long 10mm of hybrid chamber 9, wide 6mm, high 6.2mm; Discharging opening 15 connects the discharge nozzle 5(transparent PVC pipe that an internal diameter is 6.5mm).
Get reactive brilliant red K2G(C.I. active red 15) 50g, add water 10Kg, stirring and dissolving, is made into red solution.
Get reactive blue KN-R(C.I. active blue 19) 50g, add water 10Kg, stirring and dissolving, is made into blue solution.
Red solution (fluid A) is connected to the first charging aperture 13 by feed pipe 4, and blue solution (fluid B) connects the second charging aperture 14 by feed pipe 4.Start pump 6(precision metering pump), with the flow of 40L/h to the 1 interior charging of fluid partition mixing arrangement, the transparent PVC pipe observe phenomena being connected by discharging opening 15.
It is uniform bluish violet that transparent PVC pipe observes exit tube fluid.
Calculate incorporation time:
Total flow is: 80L/h
Hybrid chamber is in 0.37ml
The mixing of materials time is about 0.017s, has realized the instantaneous mixing of material.
Contrast application examples
Adopting common external diameter is that the isometrical rectangular card shell type threeway of 10mm connects pvc pipe as mixer element, and internal diameter of the pipeline is 6.5mm.
According to the solution of preparing active red K2G and reactive blue KN-R described in application examples 1.
Start precision metering pump, with the flow of 40L/h simultaneously by mixer element to material feeding in transparent pipeline.By the transparent pipe exporting, observe two bursts of solution troubled waters.
Early stage, material was red and blue two strands, and in material flow is crossed pipe, after 3m, in pipe, material color is even, is purple.Calculate now material flow time:
Total flow is: 80L/h
Sectional area: 33.166mm in pipe
2
Material flow time 4.48s
Do not adopt fluid partition mixing arrangement 1 of the present invention but directly mixing, material is about 4.48s complete diffusion time, lags behind far away and uses fluid partition mixing arrangement 1 of the present invention to mix.
Application examples two (for the diazo-reaction of aromatic primary amine)
Fluid partition mixing arrangement 1 is identical with application examples one.
Accurately taking aniline 930g, be dissolved in 2534.7g concentration and be in the hydrochloric acid solution of 36% hydrochloric acid and the preparation of 4000g water, is 7kg with frozen water to gross mass, and temperature is 0～2 ℃.This solution is connected to the first charging aperture 13 of fluid partition mixing arrangement 1.
Accurately take 696.9g natrium nitrosum, be dissolved in 3000g water, add frozen water to 7000g, temperature is 0～2 ℃, this solution is connected to the second charging aperture 14 of fluid partition mixing arrangement 1.
With the flow charging of 30L/h, now flow velocity is 0.50m/s.In the sampling of the 2m place of discharge nozzle 5, aobvious colourless with amino reagent, the micro-blueness of starch potassium iodide paper, illustrate that two mixing of materials are even, and diazo-reaction finishes.Now two materials are 2.0s from haptoreaction to the discharging used time.
Application examples three (for coupling reaction)
Fluid partition mixing arrangement 1 adopts the structure of embodiment bis-, and material is 316L.The thickness of cover plate 10, base plate 20 is 4mm, and the thickness of clamping plate 11 is 0.6mm; The wide of clamping plate 11 upper grooves 21 is 6mm, groove depth 0.3mm.Totally 12, clamping plate 11, each 6 layers, the stratiform partition passage passing through for two kinds of fluids, the stratiform partition passage length of every layer is 60mm, the wide 6mm that is, the thick 0.3mm that is.The long 10mm of hybrid chamber 9, wide 6mm, high 7.2mm; Discharging opening 15 connects the discharge nozzle 5(transparent PVC pipe that an internal diameter is 6.5mm).
Accurately take 3-amino-4-methoxyl benzoyl for aniline 242g, the mixed in hydrochloric acid of 3000g water and 283.9g36%, stirs 1h, is on the rocksly cooled to 0～2 ℃.The solution that adds the concentration 25% of 69.7g natrium nitrosum preparation in 10min, stirs 30min, filters to obtain diazonium salt solution.With frozen water, adjusting gross weight is 6000g, stirs, and this solution is connected to the first charging aperture 13 of fluid partition mixing arrangement 1.
Separately accurately take 2 ', 5 '-dimethoxy-4 ' '-chloro-3-hydroxyl-2-naphthanilide 365g, water 3000g, NaOH 80g, be heated with stirring to dissolving, filter and remove insoluble matter, filtrate adds cold water to gross mass 6000g, stir, be connected to the second charging aperture 14 of fluid partition mixing arrangement 1.
With the flow charging of 30L/h, now flow velocity is 0.50m/s.Within the scope of the front 0.4m of discharge nozzle 5, can observe clear solution and red insoluble matter, this heterogeneity state dies down gradually along with the prolongation of pipeline, after 0.4m, and the opaque suspension of redness that the material observing is homogeneous.0.4m place at discharge nozzle 5 is stable with PH meter detection architecture pH value, detects diazo liquid inexcessive with H acid solution simultaneously.Fluid partition mixing arrangement 1 of the present invention is helpful for improving coupling reaction speed.
Claims (10)
1. a combined type stratiform fluid partition mixing arrangement, it is characterized in that: the layer structure that this fluid partition mixing arrangement (1) is tightly connected successively and forms for multi-layer sheet, wherein be positioned at and on the cover plate (10) of the first floor, have a plurality of charging apertures that enter for different fluid and discharging openings (15) that at least one flows out for fluid after mixing, the hybrid chamber (9) of fluid after described fluid partition mixing arrangement (1) inside has accommodating different fluid and separate resident chamber (8) and accommodating mixing, each resident chamber (8) is all connected with a charging aperture, described hybrid chamber (9) is connected with discharging opening (15), described each resident chamber (8) is connected with hybrid chamber (9) by stratiform partition passage respectively, the stratiform partition passage of the different fluid of flowing through is from top to bottom arranged alternately and is separate, different fluid in each resident chamber (8) the respectively stratiform partition passage by separately flows out, each fluid flowing out is with stratiform alternative arrangement, and after mixing, by discharging opening (15), flowed out in described hybrid chamber (9).
2. by combined type stratiform fluid partition mixing arrangement claimed in claim 1, it is characterized in that: described in be positioned at the cover plate (10) of the first floor with each laminate being positioned between the base plate (20) of bottom on have the through hole in each resident chamber (8) of formation and the through hole that forms described hybrid chamber (9).
3. by combined type stratiform fluid partition mixing arrangement claimed in claim 2, it is characterized in that: described in be positioned at the cover plate (10) of the first floor and each laminate of being positioned between the base plate (20) of bottom comprises a plurality of clamping plate (11) and a plurality of dividing plate (12), each clamping plate (11) are arranged alternately with dividing plate (12), the upper through hole that forms hybrid chamber (9) of described each clamping plate (11) is connected with the through hole that forms each resident chamber (8) by passage (19), accommodating different fluid in the formed resident chamber of through hole (8) in the upper resident chamber of formation (8) being connected from described passage (19) of adjacent clamping plate (11), passage (19) on each clamping plate (11) and the dividing plate (12) adjacent with these clamping plate (11) above form the layered partition passage of this layer with part corresponding to described passage (19).
4. by combined type stratiform fluid partition mixing arrangement claimed in claim 3, it is characterized in that: the thickness of described each clamping plate (11) upper channels (19) is identical with the thickness of place clamping plate (11).
5. by the combined type stratiform fluid partition mixing arrangement described in claim 3 or 4, it is characterized in that: shape, the thickness of described cover plate (10), base plate (20), clamping plate (11) and dividing plate (12) are all identical, shape is "T"-shaped or is " Y " shape; When "T"-shaped, described cover plate (10) has the first charging aperture (13) and the second charging aperture (14) at the two ends of "T"-shaped horizontal edge, and cover plate (10) has a discharging opening (15) in the end of "T"-shaped vertical edge; Described each clamping plate (11) and dividing plate (12) have the first through hole (16) and the second through hole (17) at the two ends of "T"-shaped horizontal edge, the first through hole (16) on each clamping plate (11) and dividing plate (12) form be connected with the first charging aperture (13), accommodating fluid A(2) resident chamber (8), the second through hole (17) formation on each clamping plate (11) and dividing plate (12) is connected with the second charging aperture (15), accommodating fluid B(3) resident chamber (8); Described each dividing plate (12) has third through-hole (18) in the end of "T"-shaped vertical edge, the third through-hole that each clamping plate (11) are offered in the end of "T"-shaped vertical edge is connected with one end of described passage (19) on each clamping plate (11), the third through-hole (18) on each clamping plate (11) and dividing plate (12) form be connected with discharging opening (15), the hybrid chamber (9) of fluid after accommodating mixing; Passage (19) on described each clamping plate (11) is opened in the "T"-shaped vertical edge of each clamping plate (11), and the other end of the passage (19) on adjacent clamping plate (11) is communicated in respectively the first through hole (16) and the second through hole (17); Described in during for " Y " shape, cover plate (10) has the first charging aperture (13) and the second charging aperture (14) on " Y " shape two hypotenuses, and cover plate (10) has a discharging opening (15) in the end of " Y " shape vertical edge; Described each clamping plate (11) and dividing plate (12) have the first through hole (16) and the second through hole (17) on " Y " shape two hypotenuses, the first through hole (16) on each clamping plate (11) and dividing plate (12) form be connected with the first charging aperture (13), accommodating fluid A(2) resident chamber (8), the second through hole (17) formation on each clamping plate (11) and dividing plate (12) is connected with the second charging aperture (15), accommodating fluid B(3) resident chamber (8); Described each dividing plate (12) has third through-hole (18) in the end of " Y " shape vertical edge, the third through-hole that each clamping plate (11) are offered in the end of " Y " shape vertical edge is connected with one end of described passage (19) on each clamping plate (11), the third through-hole (18) on each clamping plate (11) and dividing plate (12) form be connected with discharging opening (15), the hybrid chamber (9) of fluid after accommodating mixing; Passage (19) on described each clamping plate (11) is opened in the vertical edge of each clamping plate (11) " Y " shape, and the other end of the passage (19) on adjacent clamping plate (11) is communicated in respectively the first through hole (16) and the second through hole (17).
6. by combined type stratiform fluid partition mixing arrangement claimed in claim 2, it is characterized in that: described in be positioned at the cover plate (10) of the first floor and each laminate of being positioned between the base plate (20) of bottom is a plurality of clamping plate (11), the upper through hole that forms hybrid chamber (9) of described each clamping plate (11) is connected with the through hole that forms each resident chamber (8) by groove (21), accommodating different fluid in the formed resident chamber of through hole (8) in the upper resident chamber of formation (8) being connected from described groove (21) of adjacent clamping plate (11); Groove (21) on described each clamping plate (11) forms the layered partition passage of this layer.
7. by combined type stratiform fluid partition mixing arrangement claimed in claim 6, it is characterized in that: shape, the thickness of described cover plate (10), base plate (20) and each clamping plate (11) are all identical, shape is "T"-shaped or is " Y " shape; When "T"-shaped, described cover plate (10) has the first charging aperture (13) and the second charging aperture (14) at the two ends of "T"-shaped horizontal edge, and cover plate (10) has a discharging opening (15) in the end of "T"-shaped vertical edge; Described each clamping plate (11) have the first through hole (16) and the second through hole (17) at the two ends of "T"-shaped horizontal edge, the first through hole (16) on each clamping plate (11) form be connected with the first charging aperture (13), accommodating fluid A(2) resident chamber (8), the second through hole (17) formation on each clamping plate (11) is connected with the second charging aperture (14), accommodating fluid B(3) resident chamber (8); Described each clamping plate (11) have third through-hole (18) in the end of "T"-shaped vertical edge, third through-hole (18) on each clamping plate (11) is connected with one end of described groove (21) on each clamping plate (11) respectively, the third through-hole (18) on each clamping plate (11) form be connected with discharging opening (15), the hybrid chamber (9) of fluid after accommodating mixing; Groove (21) on described each clamping plate (11) is opened in the "T"-shaped vertical edge of each clamping plate (11), and the other end of the groove (21) on adjacent clamping plate (11) is communicated in respectively the first through hole (16) and the second through hole (17); During for " Y " shape, described cover plate (10) has the first charging aperture (13) and the second charging aperture (14) on " Y " shape two hypotenuses, and cover plate (10) has a discharging opening (15) in the end of " Y " shape vertical edge; Described each clamping plate (11) have the first through hole (16) and the second through hole (17) on " Y " shape two hypotenuses, the first through hole (16) on each clamping plate (11) form be connected with the first charging aperture (13), accommodating fluid A(2) resident chamber (8), the second through hole (17) formation on each clamping plate (11) is connected with the second charging aperture (14), accommodating fluid B(3) resident chamber (8); Described each clamping plate (11) have third through-hole (18) in the end of " Y " shape vertical edge, third through-hole (18) on each clamping plate (11) is connected with one end of described groove (21) on each clamping plate (11) respectively, the third through-hole (18) on each clamping plate (11) form be connected with discharging opening (15), the hybrid chamber (9) of fluid after accommodating mixing; Groove (21) on described each clamping plate (11) is opened in the vertical edge of each clamping plate (11) " Y " shape, and the other end of the groove (21) on adjacent clamping plate (11) is communicated in respectively the first through hole (16) and the second through hole (17).
8. by an application for combined type stratiform fluid partition mixing arrangement described in the arbitrary claim of claim 1 to 7, it is characterized in that: layered fluid partition mixing arrangement (1) can be used for the mixing of liquid-liquid, liquid-gas or gas-gas.
9. by application claimed in claim 8, it is characterized in that: layered fluid partition mixing arrangement (1) can be used as feed arrangement, quick emulsification device or the chemical reaction equipment of the chemical reaction of heterogeneity chemical substance, also can be used as a part of pipeline reactor.
10. by application claimed in claim 8, it is characterized in that: layered fluid partition mixing arrangement (1) can be used in the continuous reaction apparatus or intermittent reaction device of micro-fluidic formula, duct type and autoclave.
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| CN103977720B (en) | 2016-01-13 |
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