CN103965775A - Water-based organosilicone high temperature resistant anticorrosive coating and preparation method thereof - Google Patents
Water-based organosilicone high temperature resistant anticorrosive coating and preparation method thereof Download PDFInfo
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Abstract
The invention discloses. The water-based organosilicone high temperature resistant anticorrosive coating takes water-based organosilicone resin as a film former and comprises the following components in percentage by weight: 40-50% of water-based organosilicone base stock, 15-40% of high temperature resistant filler, 0.1-5% of auxiliaries and balance of water, wherein the auxiliaries comprise a wetting agent, a dispersing agent, an anti-setting agent, a coupling agent, a leveling agent and a defoaming agent. The water-based organosilicone high temperature resistant anticorrosive coating obtained by combining the components has the following beneficial effects: firstly, the water-based organosilicone high temperature resistant anticorrosive coating is water-based, so that the water-based organosilicone high temperature resistant anticorrosive coating is healthy and environmental-friendly, and the VOC (volatile organic compound) is greatly reduced; secondly, single component construction is convenient, and the water-based organosilicone high temperature resistant anticorrosive coating can be directly brushed or sprayed onto the surface of a workpiece and dried and solidified at room temperature; thirdly, the properties of a coating are good, and acid-base resistance property is good, so that the water-based organosilicone high temperature resistant anticorrosive coating has a wide prospect in application and development. The invention also discloses a preparation method of the water-based organosilicone high temperature resistant anticorrosive coating, and the preparation method of the water-based organosilicone high temperature resistant anticorrosive coating has the advantages of simple preparation technology and industrialization applicability.
Description
Technical field
The invention belongs to high-temperature anticorrosion paint technical field, particularly a kind of waterborne organic silicon fire resistant anticorrosive paint and preparation method thereof.
Background technology
High-temperature resistant coating refers to that temperature is more than 200 DEG C, paint film nondiscoloration, does not come off, still can keep the coated material of suitable physical and mechanical properties.High-temperature resistant coating is widely used in the aspects such as chimney, high temperature steam pipeline, heat exchanger, High Temperature Furnaces Heating Apparatus, petroleum cracking equipment, engine position and vapor pipe.High-temperature resistant coating is of a great variety, mainly contains in the market refractory inorganic paint and the large class of organic high temperature-resistant coating two.Wherein, refractory inorganic paint mainly contains ceramic coating, silicates coating, phosphoric acid salt coating and zinc rich primer etc., although inorganic series environmental protection, its construction and pre-treatment of substrate require high, have limited to a certain extent its application.Organic high temperature-resistant coating mainly contains fluorine resin coating, heterocycle polymer coating and high temperature organosilicon paint etc.Silicone resin is taking siloxane bond as main chain; Si-O key polarity is large; connected hydrocarbyl group has been played to shielding effect; improve its oxidative stability; after being heated organosilicon surface production-Si-O-Si-chain protective layer; alleviate the impact on superpolymer inside, there is excellent thermotolerance and weathering resistance, thereby be widely used industry-by-industry.
Along with the raising day by day of living standards of the people, the enhancing of people's the awareness of environment protection and health, the demand of water-borne coatings is more and more, and high temperature organosilicon paint belongs to solvent based coating substantially on market, all there is VOC volatilization in various degree, and water-borne coatings is due to VOC content few (being less than 60g/L), and construction process is without fire hazard, belongs to environmental friendliness coating.Therefore, the organosilicon water-borne coatings of research and development excellent property, solve solvent based coating VOC emission problem becomes the problem that industry is paid close attention to simultaneously.
Summary of the invention
For prior art above shortcomings, the object of this invention is to provide a kind of environment-friendly type normal temperature quick-drying, resistant to elevated temperatures waterborne organic silicon heat-resistant anticorrosive erosion coating, and solve solvent-type organosilicon high-temperature resistant coating and have VOC volatilization problem, to meet every profession and trade demand.
The present invention also provides the preparation method of described waterborne organic silicon fire resistant anticorrosive paint.
Realize above-mentioned purpose, the present invention adopts following technical scheme: a kind of waterborne organic silicon fire resistant anticorrosive paint, it is characterized in that, taking waterborne organic silicon resin as film forming matter, comprise the composition of following weight percent: 40～50% waterborne organic silicon base-material, 15%～40% high temperature resistant filler, each analog assistant of 0.1%～5%, surplus is water;
Described waterborne organic silicon base-material is the modified organic silicone resin containing methyl and phenyl;
Described each analog assistant comprises wetting agent, dispersion agent, anti-settling agent, coupling agent, flow agent and defoamer.
Further, the present invention also provides the method for described waterborne organic silicon fire resistant anticorrosive paint, comprises the steps:
1) preparation of slurry: wetting agent, dispersion agent and water are added to container, under stirring at low speed, add fire resistant anticorrosive pigment, high temperature resistant filler and anti-settling agent according to first light rear heavy order; Then middling speed is uniformly mixed and adds defoamer; High-speed stirring mixes again; Be ground to again granularity < 35 μ m, obtain slurry;
Add water-based metal pigment to be uniformly mixed with middling speed;
2) preparation of waterborne organic silicon high-temperature resistant coating: slurry waterborne organic silicon base-material and step 1) being obtained with middle low speed is uniformly mixed, then add aqueous polyurethane emulsion, pH adjusting agent, flow agent and corrosion inhibitor, middling speed stirs 10～20min again, obtains waterborne organic silicon high-temperature resistant coating.
Compared to existing technology, the present invention has following beneficial effect:
1, the present invention is taking waterborne organic silicon resin as film forming matter, taking water as solvent, and add other auxiliary agents, between each component, there is good consistency, the waterborne organic silicon high-temperature resistant coating that makes to obtain has good water-soluble, and VOC(volatile organic compounds) content is lower than 5%, and clean environment firendly is pollution-free.
2, the construction of the present invention obtains waterborne organic silicon high-temperature resistant coating single-component, directly brushes or is sprayed on workpiece surface, have advantages of use simple, can drying at room temperature curing.
3, in waterborne organic silicon high-temperature resistant coating of the present invention, add aqueous polyurethane emulsion, to improve the film-forming properties of coating, make it easy to construction, reduced cost simultaneously, be more suitable for suitability for industrialized production.
4, the present invention has advantages of that preparation technology is simple, is suitable for suitability for industrialized production.In the preparation process of slurry, wetting agent, dispersion agent and water are uniformly mixed, dispersion agent, wetting agent are fully mixed with water, to form stable system, then add pigment, high temperature resistant filler and anti-settling agent to stir according to first light rear heavy order, can make like this each pigment mix with dispersion agent, wetting agent and aqueous systems, prevent that pigment from flocculating, precipitating; Add again defoamer rapid stirring, defoamer is contacted with other components rapidly, eliminate the bubble producing, finally mixture is ground to fineness < 35 μ m with sand mill and obtains slurry, such slurry mixes with other components, can avoid macrobead to affect the problem of slickness and the planarization of paint film.
5, in the preparation process of waterborne organic silicon high-temperature resistant coating, first slurry and waterborne organic silicon resin agitating are mixed, not only make the two fully mix, can avoid shearing force excessive and make the waterborne organic silicon resin breakdown of emulsion in system simultaneously, finally add auxiliary agent to make fully to contact and form between the each component in system uniform and stable system.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail.
One, a waterborne organic silicon fire resistant anticorrosive paint, specific embodiment formula is as follows:
Wherein, in the present invention, various raw materials used can be all commercially available prod, if waterborne organic silicon base-material is the modified organic silicone resin that contains methyl and phenyl, as the MPF-52E emulsion of Wacker chemical industry or other similar water organic silicon base-materials.
Auxiliary agent is formed by several cooperations in wetting agent, dispersion agent, pH adjusting agent, anti-settling agent, coupling agent, flow agent, corrosion inhibitor and defoamer, described wetting agent is alkyl polyoxyethylene class wetting agent (for example: alkyl polyoxyethylene class wetting agent can be CF-10 wetting agent etc.), described dispersion agent is polyacrylic salt dispersant or modified polyacrylate class dispersion agent (4595 dispersion agents of such as EFKONA etc.), described pH adjusting agent is ammoniacal liquor, described anti-settling agent is aerosil or lithium bentonite, described flow agent is polysiloxane-polyether copolymer, described coupling agent is silane coupling agent (3-glycidyl ether oxygen base propyl trimethoxy silicane), described corrosion inhibitor is organic zinc complex corrosion inhibitor (the NALZIN FA379 corrosion inhibitor of such as hamming Si Deqian company etc.).Flow agent, defoamer all can select that each major company on the market provides to being applied to the product on water-borne coatings.
two, preparation method:
embodiment 1:
A preparation method for waterborne organic silicon fire resistant anticorrosive paint, comprises the steps:
1) preparation of slurry: the linear velocity with 4m/s is uniformly mixed wetting agent, dispersion agent, He Shui, then add successively aerosil, talcum powder, titanium dioxide, sericite in powder, high temperature resistant iron oxide black and process white, linear velocity with 4m/s is uniformly mixed, add defoamer to be uniformly mixed with the linear velocity of 7m/s, being ground to granularity is that 30 μ m obtain slurry again;
2) preparation of waterborne organic silicon high-temperature resistant coating: slurry step 1) being obtained with the linear velocity of 2m/s and waterborne organic silicon resin agitating mix, then add glycidyl ether one type of silane, NALZIN FA379 corrosion inhibitor and ammoniacal liquor to stir 18min with the linear velocity of 6m/s, obtain waterborne organic silicon high-temperature resistant coating.
embodiment 2:
A preparation method for waterborne organic silicon fire resistant anticorrosive paint, comprises the steps:
1) preparation of slurry: the linear velocity with 5m/s is uniformly mixed wetting agent, dispersion agent and water, then add successively the black and process white of aerosil, strontium chromate, talcum powder, sericite in powder, ferrochrome to be uniformly mixed with the linear velocity of 4m/s, add again defoamer and be uniformly mixed with the linear speed of 8m/s, being ground to granularity is 30 μ m, obtains slurry;
2) preparation of waterborne organic silicon high-temperature resistant coating: slurry step 1) being obtained with the linear velocity of 3m/s and waterborne organic silicon resin agitating mix, then add glycidyl ether one type of silane, NALZIN FA379 corrosion inhibitor and ammoniacal liquor to stir 20min with the linear velocity of 6m/s, obtain waterborne organic silicon high-temperature resistant coating.
embodiment 3:
The preparation method of waterborne organic silicon fire resistant anticorrosive paint, comprises the steps:
1) preparation of slurry: the linear velocity with 5m/s is uniformly mixed wetting agent, dispersion agent and water, then add successively the black and process white of aerosil, talcum powder, sericite in powder, ferrochrome to be uniformly mixed with the linear velocity of 4m/s, add again defoamer and be uniformly mixed with the linear speed of 8m/s, being ground to granularity is 30 μ m, obtains slurry;
2) preparation of waterborne organic silicon high-temperature resistant coating: slurry step 1) being obtained with the linear velocity of 3m/s and waterborne organic silicon resin, aqueous polyurethane emulsion are uniformly mixed, then add glycidyl ether one type of silane, NALZIN FA379 corrosion inhibitor and ammoniacal liquor to stir 20min with the linear velocity of 6m/s, obtain waterborne organic silicon high-temperature resistant coating.
embodiment 4:
A preparation method for waterborne organic silicon fire resistant anticorrosive paint, comprises the steps:
1) preparation of slurry: the linear velocity with 5m/s is uniformly mixed wetting agent, dispersion agent and water, then add successively aerosil, strontium chromate, talcum powder, sericite in powder, red iron oxide and process white to be uniformly mixed with the linear velocity of 4m/s, add again defoamer and be uniformly mixed with the linear speed of 8m/s, being ground to granularity is 30 μ m, obtains slurry;
2) preparation of waterborne organic silicon high-temperature resistant coating: slurry step 1) being obtained with the linear velocity of 3m/s and waterborne organic silicon resin, aqueous polyurethane emulsion are uniformly mixed, then add glycidyl ether one type of silane, NALZIN FA379 corrosion inhibitor and ammoniacal liquor to stir 20min with the linear velocity of 6m/s, obtain waterborne organic silicon high-temperature resistant coating.
embodiment 5:
A preparation method for waterborne organic silicon fire resistant anticorrosive paint, comprises the steps:
1) preparation of slurry: the linear velocity with 5m/s is uniformly mixed wetting agent, dispersion agent and water, then add successively lithium bentonite, talcum powder, sericite in powder, glass powder and Stainless Steel Powder, linear velocity with 5m/s is uniformly mixed, add again defoamer to be uniformly mixed with the linear velocity of 11m/s, being ground to granularity is 30 μ m, add again water aluminum-silver slurry to be uniformly mixed with the linear velocity of 5m/s, obtain slurry;
2) preparation of waterborne organic silicon high-temperature resistant coating: slurry and waterborne organic silicon resin agitating that the linear velocity step 1) with 3m/s is obtained mix, then add glycidyl ether one type of silane, NALZIN FA379 corrosion inhibitor, ammoniacal liquor and aqueous polyurethane emulsion to stir 20min with the linear velocity of 5m/s, obtain waterborne organic silicon high-temperature resistant coating.
To sum up, adopt the waterborne organic silicon fire resistant anticorrosive paint prepared of the present invention, have the feature of Water-borne modification, health environment-friendly, VOC significantly reduces; On the other hand, single component easy construction, can directly brush or be sprayed at workpiece surface, and drying at room temperature is solidified; The 3rd, coating performance is good, and resistance to acids and bases is good, thereby the application and development of this coating has boundless prospect.
three, technical indicator test:
Detect the technical indicator of the waterborne organic silicon fire resistant anticorrosive paint of embodiment 1～5 preparation, and test as a comparison case taking commercially available thermotolerance as the solvent-type organosilicon cold coating of 300～400 DEG C, the test of its medium viscosity is carried out with reference to " GB/T1723 ", the test of time of drying is carried out with reference to " GB/T1728 ", sticking power test is carried out with reference to " GB/T9286 ", impact resistance test is carried out with reference to " GB/T1732 ", thermotolerance test is carried out with reference to " GB/T1735 ", acid resistance and alkali resistance test are carried out with reference to " GB/T9274 ", salt fog resistance test is carried out with reference to " GB/T1771 ", test result is as shown in table 1:
In sum, this waterborne organic silicon fire resistant anticorrosive paint has following advantage:
1, environmental protection, health, safety, the organic volatile content (VOC) that product is extremely low, is the mainstream product of environment-protecting asepsis in the market, has higher social benefit.
The thermotolerance of the waterborne organic silicon high-temperature resistant coating that 2, prepared by the present invention is good, between 300～400 DEG C, does not chap and does not come off; Acid-alkali-corrosive-resisting and salt fog resistance are good.
3, the film forming properties of coating has been strengthened in the use of aqueous polyurethane emulsion, makes to construct more convenient, and cost is lower simultaneously.
Finally it should be noted that, above embodiment is only in order to illustrate technical scheme of the present invention but not restriction technologies scheme, although applicant has been described in detail the present invention with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, those are modified or are equal to replacement technical scheme of the present invention, and do not depart from aim and the scope of the technical program, all should be encompassed in the middle of claim scope of the present invention.
Claims (5)
1. a waterborne organic silicon fire resistant anticorrosive paint, is characterized in that, taking waterborne organic silicon resin as film forming matter, comprise the composition of following weight percent: 40～50% waterborne organic silicon base-material, 15%～40% high temperature resistant filler, each analog assistant of 0.1%～5%, surplus is water;
Described waterborne organic silicon base-material is the modified organic silicone resin containing methyl and phenyl;
Described each analog assistant comprises wetting agent, dispersion agent, anti-settling agent, coupling agent, flow agent and defoamer.
2. waterborne organic silicon fire resistant anticorrosive paint according to claim 1, is characterized in that, described high temperature resistant filler is one or more mixing in talcum powder, process white, mica powder, glass powder; The granularity of talcum powder, process white, mica powder or glass powder is less than 1 micron.
3. according to waterborne organic silicon fire resistant anticorrosive paint described in claim 1 or 2, it is characterized in that, also comprise that raw material amounts to 2%～10% fire resistant anticorrosive pigment; Fire resistant anticorrosive pigment is that Stainless Steel Powder, ferrochrome are black, one or more mixing in strontium chromate, sericite in powder, ferrophosphorus powder, red iron oxide, water aluminum-silver slurry.
4. a method of preparing waterborne organic silicon fire resistant anticorrosive paint, is characterized in that, comprises the steps:
1) preparation of slurry: wetting agent, dispersion agent and water are added to container, add solid-state fire resistant anticorrosive pigment, high temperature resistant filler and anti-settling agent according to first light rear heavy order under stirring at low speed; Then middling speed is uniformly mixed and adds defoamer; High-speed stirring mixes again; Be ground to again granularity < 35 μ m, obtain slurry;
Add water-based metal pigment to be uniformly mixed with middling speed;
2) preparation of waterborne organic silicon high-temperature resistant coating: slurry waterborne organic silicon base-material and step 1) being obtained with middle low speed is uniformly mixed, then add aqueous polyurethane emulsion, pH adjusting agent, flow agent and corrosion inhibitor, middling speed stirs 10～20min again, obtains waterborne organic silicon high-temperature resistant coating.
5. the preparation method of waterborne organic silicon fire resistant anticorrosive paint according to claim 4, is characterized in that, concrete steps are:
1) preparation of slurry: the linear velocity with 4～6m/s is uniformly mixed wetting agent, dispersion agent and water, then add fire resistant anticorrosive pigment, high temperature resistant filler and anti-settling agent to be uniformly mixed with the linear velocity of 4～6m/s according to first light rear heavy order, then add defoamer to be uniformly mixed with the linear velocity of 7～11m/s; Be ground to granularity < 35 μ m, obtain slurry;
Add water-based metal pigment to be uniformly mixed with the linear velocity of 4～6m/s;
2) preparation of waterborne organic silicon high-temperature resistant coating: slurry waterborne organic silicon base-material and step 1) being obtained with the linear velocity of 2～5m/s is uniformly mixed, then add aqueous polyurethane emulsion, pH adjusting agent, flow agent and corrosion inhibitor, linear velocity with 4～6m/s stirs 10～20min, obtains waterborne organic silicon high-temperature resistant coating.
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