CN103964901A - Processing technology for polished tile and polished and glazed tile - Google Patents
Processing technology for polished tile and polished and glazed tile Download PDFInfo
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- CN103964901A CN103964901A CN201410184712.3A CN201410184712A CN103964901A CN 103964901 A CN103964901 A CN 103964901A CN 201410184712 A CN201410184712 A CN 201410184712A CN 103964901 A CN103964901 A CN 103964901A
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- antifouling
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Abstract
The invention discloses a processing technology for a polished tile and a polished and glazed tile. The processing technology is characterized in that the processing technology comprises the steps of polishing, water washing, air drying, brightening, primary fouling preventing, edging, water washing, air drying, color matching and grading, secondary fouling prevention and packaging, wherein in the brightening step, the surface of a tile body subjected to air drying is coated with a layer of silica sol, the silica sol is dehydrated and then is polymerized to obtain a glass body, and the glass body is filled in a hole in the surface layer of the polished tile; in the primary fouling prevention step, the surface of the brightened tile body is coated with insufficient anti-fouling liquid for temporary protection between the working procedures; in the secondary fouling prevention step, the surface of the tile body is coated with the anti-fouling liquid to form permanent protection. Compared with the prior art, the processing technology disclosed by the invention has the advantages that an edging procedure is arranged in a primary fouling prevention technology; even if a dark side area exists on the edge of the tile, the dark side area can be completely removed through the subsequent edging procedure, so that the problems that the edge of high-glossiness polished tile is low in glossiness and is poor is fouling prevention are fundamentally solved and the performances of the high-glossiness polished tile products are greatly improved.
Description
Technical field
The present invention relates to architectural pottery technical field, relate in particular to a kind of polished tile and throw glazed brick complete processing.
Background technology
In the preparation process of polished tile, after brick body is polished, its upper layer is covered with pore, and other solid particulates, liquid, colloid etc. are easily filled, adsorbed to these pores, thereby pollute.For improving the antifouling property of polished tile, need apply anti-dirtying liquid in brick surface layer.
As shown in Figure 1, traditional polished tile preparation technology mainly comprises following flow process: rough polishing, middle throwing---essence is thrown---edging---washing---air-dry---clean bright---checking colors,---antifouling---packaging of classification.In traditional technology, after edging, the size of brick body is just finalized, and is subject to the limitation of clean bright and antifouling technique itself, often has dark side at brick body edge, and luminosity is low, the defect that anti-fouling effect is poor, and collapse angle, a small amount of waste product is caused on rotten limit.For the polished tile of some glossiness less demanding (75 °-85 °), the impact that this defect is brought not is clearly; And for the polished tile of some high glossiness (95 °-100 °) is thrown glazed brick, this defect is unallowed.Especially when adjacent floor tile amalgamation was used after for some time together, black surround area is double and become and more highlight, and is difficult to meet client to high-grade floor tile proposed requirement.
Summary of the invention
For the defect existing in prior art, the object of the present invention is to provide one without dark side, the polished tile that polished tile edge anti-fouling effect protrudes is thrown glazed brick complete processing.
For reaching above object, the present invention adopts following technical scheme.
A kind of polished tile is thrown glazed brick complete processing, it is characterized in that, comprising: polishing-washing-air-dry-clean is bright-antifouling-edging-washing for the first time-air-dry-check colors, classification-for the second time antifouling-pack; Wherein,
The described clean bright brick surface coating layer of silicon dioxide colloidal sol referring to after air-dry, silicon dioxide gel becomes vitreum to be filled in the hole of polished tile surface layer through dehydration post polymerization, forms smooth minute surface;
Described antifouling referring in clean brick surface after bright is for the first time coated with anti-dirtying liquid in shortage, serves as the temporary protection of inter process;
Described antifouling referring at brick surface coating anti-pollution liquid for the second time forms permanent protection.
One as such scheme is improved, and described silicon dioxide gel utilizes tetraethoxy, ethanol, and deionized water and catalyzer are made through complex reaction; Also available metal silicon direct hydration generates.
One as such scheme is improved, and the solid content of described silicon dioxide gel is 5-30%.
Improve as the one of such scheme, when antifouling for the first time, the glue spread of anti-dirtying liquid is no more than polished tile anti-dirtying liquid is absorbed to 80% of total amount, is antifoulingly for the first time no more than polished tile with antifouling anti-dirtying liquid total amount used for the second time anti-dirtying liquid is absorbed to 100% of total amount.
One as such scheme is improved, and described anti-dirtying liquid is mixed by the organic silicone oil of two kinds of energy polymerization reaction take places, and wherein a kind of organic silicone oil is containing hydrogen silicone oil, another kind of organic silicone oil is alkyl modified silicon oil, polyether modified silicon oil, epoxide modified silicone oil, the one in hydroxyl modification silicone oil.
One as such scheme is improved, and described anti-dirtying liquid is solvent-borne type anti-dirtying liquid, and this solvent-borne type anti-dirtying liquid comprises following raw material by weight:
Containing hydrogen silicone oil, 15-20 part;
Aminosilane, 0.5-2.5 part;
No. 120 industrial napthas, 100 parts;
No. 200 industrial napthas or industrial naptha D-40,0-4 part;
Amido silicon oil, 3-5 part.
One as such scheme is improved, and described clean bright operation realizes by the many groups of continuous rubbing downs of pressurization mill, and the operating pressure of described pressurization mill is 1-5 Kilogram Force Per Square Centimeter, and every polished tile is 3-40 group through the quantity of pressurization mill.
Compared with prior art, a kind of polished tile throwing glazed brick complete processing provided by the invention has following beneficial effect:
One, after edging operation being placed on for the first time to antifouling technique, polished tile marginarium is that dark side district can grind off completely by follow-up edging operation, the edge luminosity that fundamentally solved high glossiness polished tile is low, the problem of antifouling difference, and the product performance of high glossiness polished tile are greatly improved.
Two, be no more than polished tile with antifouling anti-dirtying liquid total amount used for the second time anti-dirtying liquid is absorbed to 100% of total amount due to antifouling for the first time, effectively avoid bringing aberration problem because of antifouling coating.
Brief description of the drawings
Figure 1 shows that existing polished tile processing process figure;
Figure 2 shows that polished tile processing process figure provided by the invention.
Embodiment
Understand better essence of the present invention for convenience of those of ordinary skill in the art, below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail.
Embodiment mono-
As shown in Figure 2, a kind of polished tile is thrown glazed brick complete processing, comprises the steps:
1) thick, middle throwing, utilizes rough polishing equipment to carry out rubbing down to ceramic tile crude green body, removes the larger projection on ceramic tile crude green body, makes brick surface as far as possible smooth.
2) essence is thrown, and utilizes precision polisher to continue rubbing down to ceramic tile crude green body, makes the luminosity of ceramic tile surface reach 25 °-55 °.Before essence is thrown, carrying out benefit thick, middle throwing is, not only reduces the wearing and tearing of precision polisher, and the especially smart throwing time of the polishing time that practiced every conceivable frugality.
3) washing, utilizes washing to remove the polishing powder on ceramic tile.
4) air-dry, the ceramic tile after washing is prevented at shady and cool ventilation place, allow residual water stainly naturally volatilize.
5) clean bright, at the silicon dioxide gel of ceramic tile surface coating one deck, silicon dioxide gel becomes vitreum to be filled in the hole of ceramic tile surface layer through dehydration post polymerization.Specifically carry out cleanly when bright, ceramic tile, successively by many group pressurization mills, is added to appropriate silicon dioxide gel on every group of pressurization mill, utilize the continuous rubbing down of pressurization mill to realize the clean bright of ceramic tile.In the present embodiment, the operating pressure of the mill that preferably pressurizes is about 3 Kilogram Force Per Square Centimeters, and every block of ceramic tile is 30 groups through the quantity of pressurization mill.In other embodiments, the operating pressure of pressurization mill is adjusted in 1-5 Kilogram Force Per Square Centimeter, and the quantity of pressurization mill is adjusted in 10-40 group, is not limited to the present embodiment.
6) antifouling for the first time, be coated with anti-dirtying liquid in shortage in clean brick surface after bright, serve as the temporary protection of inter process.The glue spread of anti-dirtying liquid is that polished tile absorbs 80% of total amount to anti-dirtying liquid.
7) edging, utilizes edge polisher to remove ceramic tile edge section and forms smooth limit face, and make ceramic tile meet set size marking.
8) washing, the powder producing while utilizing washing to remove edging.
9) air-dry, the ceramic tile after washing is prevented at shady and cool ventilation place, allow residual water stainly naturally volatilize.
10) check colors, classification, the ceramic tile making and set standard are contrasted, carry out classification.
11) antifouling for the second time, in brick surface, coating anti-pollution liquid forms permanent protection.When antifouling for the second time, the glue spread of anti-dirtying liquid is the absorbent residual content of polished tile.For avoiding antifouling coating to cause polished tile to occur aberration, be antifoulingly for the first time no more than polished tile with antifouling anti-dirtying liquid total amount used for the second time anti-dirtying liquid is absorbed to 100% of total amount.
12) packaging, by product packing, warehouse-in is deposited.
Wherein, described silicon dioxide gel utilizes tetraethoxy, ethanol, and deionized water and catalyst reaction are made.In the present embodiment, the solid content of silicon dioxide gel is preferably 15%.In other embodiments, the solid content of silicon dioxide gel is freely selected in 5-30%, is not limited to the present embodiment.
Described anti-dirtying liquid is mixed by the organic silicone oil of two kinds of energy polymerization reaction take places, and wherein a kind of organic silicone oil is containing hydrogen silicone oil, and another kind of organic silicone oil is alkyl modified silicon oil.In other embodiments, described alkyl modified silicon oil polyether modified silicon oil, epoxide modified silicone oil, amino-modified silicone oil, the one in hydroxyl modification silicone oil substitutes.
A kind of polished tile that the present embodiment provides is thrown glazed brick complete processing, owing to having carried out clean bright and antifouling technique for the first time before edging, although after the first antifouling operation, there is dark side, luminosity is low, anti-fouling effect is poor defect in ceramic tile marginarium, but by follow-up edging operation, dark side district is ground off completely, fundamentally solve the dark side problem of high glossiness polished tile, the product performance of high glossiness polished tile are greatly improved.Embodiment bis-
A kind of polished tile is thrown glazed brick complete processing, it is characterized in that, comprising: polishing-washing-air-dry-clean is bright-antifouling-edging-washing for the first time-air-dry-check colors, classification-for the second time antifouling-pack.
Wherein, the described clean bright brick surface coating layer of silicon dioxide colloidal sol referring to after air-dry, silicon dioxide gel becomes vitreum to be filled in the hole of polished tile surface layer through dehydration post polymerization.Described antifouling referring in clean brick surface after bright is for the first time coated with anti-dirtying liquid in shortage, serves as the temporary protection of inter process.Described antifouling referring at brick surface coating anti-pollution liquid for the second time forms permanent protection.
Polished tile throwing glaze brick manufacturing process and embodiment mono-that the present embodiment provides are basically identical, and difference is:
One, the solid content of silicon dioxide gel is preferably to 20%.
Two, described anti-dirtying liquid is solvent-borne type anti-dirtying liquid, and this solvent-borne type anti-dirtying liquid comprises following raw material by weight:
Containing hydrogen silicone oil, 15-20 part;
Aminosilane, 0.5-2.5 part;
No. 120 industrial napthas, 100 parts;
No. 200 industrial napthas or industrial naptha D-40,0-4 part;
Amido silicon oil, 3-5 part.
Three,, in the time carrying out clean bright operation, the group number of pressurization mill changes 20 groups into.
Above embodiment has been described in detail essence of the present invention, but can not limit protection scope of the present invention with this.In every case according to the present invention's essence, the simple modifications of doing, modification or equivalent transformation, within all dropping on claim protection domain of the present invention.
Claims (7)
1. polished tile is thrown a glazed brick complete processing, it is characterized in that, comprising: polishing-washing-air-dry-clean is bright-antifouling-edging-washing for the first time-air-dry-check colors, classification-for the second time antifouling-pack; Wherein, the described clean bright brick surface coating layer of silicon dioxide colloidal sol referring to after air-dry, silicon dioxide gel becomes vitreum to be filled in the hole of polished tile surface layer through dehydration post polymerization, forms smooth minute surface;
Described antifouling referring in clean brick surface after bright is for the first time coated with anti-dirtying liquid in shortage, serves as the temporary protection of inter process;
Described antifouling referring at brick surface coating anti-pollution liquid for the second time forms permanent protection.
2. a kind of polished tile according to claim 1 is thrown glazed brick complete processing, it is characterized in that, described silicon dioxide gel utilizes tetraethoxy, ethanol, and deionized water and catalyst reaction are prepared from.
3. a kind of polished tile according to claim 1 is thrown glazed brick complete processing, it is characterized in that, the solid content of described silicon dioxide gel is 5-30%.
4. a kind of polished tile according to claim 1 is thrown glazed brick complete processing, it is characterized in that, when antifouling for the first time, the glue spread of anti-dirtying liquid is no more than polished tile anti-dirtying liquid is absorbed to 80% of total amount, is antifoulingly for the first time no more than polished tile with antifouling anti-dirtying liquid total amount used for the second time anti-dirtying liquid is absorbed to 100% of total amount.
5. a kind of polished tile according to claim 1 is thrown glazed brick complete processing, it is characterized in that, described anti-dirtying liquid is mixed by the organic silicone oil of two kinds of energy polymerization reaction take places, wherein a kind of organic silicone oil is containing hydrogen silicone oil, another kind of organic silicone oil is alkyl modified silicon oil, polyether modified silicon oil, epoxide modified silicone oil, the one in hydroxyl modification silicone oil.
6. a kind of polished tile according to claim 1 is thrown glazed brick complete processing, it is characterized in that, described anti-dirtying liquid is solvent-borne type anti-dirtying liquid, and this solvent-borne type anti-dirtying liquid comprises following raw material by weight:
Containing hydrogen silicone oil, 15-20 part;
Aminosilane, 0.5-2.5 part;
No. 120 industrial napthas, 100 parts;
No. 200 industrial napthas or industrial naptha D-40,0-4 part;
Amido silicon oil, 3-5 part.
7. a kind of polished tile according to claim 1 is thrown glazed brick complete processing, it is characterized in that, described clean bright operation realizes by the many groups of continuous rubbing downs of pressurization mill, the operating pressure of described pressurization mill is 1-5 Kilogram Force Per Square Centimeter, and every polished tile is 3-40 group through the quantity of pressurization mill.
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| CN201410184712.3A CN103964901B (en) | 2014-05-04 | 2014-05-04 | A kind of polished tile throws glazed brick complete processing |
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Cited By (9)
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| CN104962201A (en) * | 2015-06-09 | 2015-10-07 | 济南汇川硅溶胶厂 | Nanometer ceramic tile filler |
| CN107486946A (en) * | 2017-07-21 | 2017-12-19 | 佛山市简陶瓷有限公司 | A kind of preparation method of anti-skidding Dali stone ceramic tile |
| CN107500741A (en) * | 2017-10-10 | 2017-12-22 | 周益铭 | A kind of preparation method of anti-pollution type polished brick in porcelain character |
| CN108863444A (en) * | 2018-08-07 | 2018-11-23 | 佛山市大幸新材料有限公司 | A kind of antifouling anti-skidding treatment process of ceramic tile |
| CN110577412A (en) * | 2019-10-11 | 2019-12-17 | 山东狮王陶瓷有限公司 | Antifouling treatment process for soft-light brick |
| CN112062608A (en) * | 2020-08-13 | 2020-12-11 | 广东嘉联企业陶瓷有限公司 | Rock plate surface dry grain semi-polishing processing technology |
| CN113400452A (en) * | 2021-07-05 | 2021-09-17 | 江西金唯冠建材有限公司 | Arc-edge glazed ceramic tile and production process thereof |
| CN114605172A (en) * | 2022-04-11 | 2022-06-10 | 河源道格拉斯陶瓷有限公司 | Marble-imitated ceramic tile and preparation method thereof |
| CN117384549A (en) * | 2023-12-12 | 2024-01-12 | 广东纳德新材料有限公司 | Polishing nano-liquid for softening abrasive wax residues, and preparation method and application thereof |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104962201A (en) * | 2015-06-09 | 2015-10-07 | 济南汇川硅溶胶厂 | Nanometer ceramic tile filler |
| CN107486946A (en) * | 2017-07-21 | 2017-12-19 | 佛山市简陶瓷有限公司 | A kind of preparation method of anti-skidding Dali stone ceramic tile |
| CN107500741A (en) * | 2017-10-10 | 2017-12-22 | 周益铭 | A kind of preparation method of anti-pollution type polished brick in porcelain character |
| CN107500741B (en) * | 2017-10-10 | 2020-05-22 | 佛山市新华陶瓷业有限公司 | Preparation method of stain-resistant porcelain polished tile |
| CN108863444A (en) * | 2018-08-07 | 2018-11-23 | 佛山市大幸新材料有限公司 | A kind of antifouling anti-skidding treatment process of ceramic tile |
| CN108863444B (en) * | 2018-08-07 | 2021-07-23 | 佛山市大幸新材料有限公司 | Antifouling and antiskid treatment process for ceramic tiles |
| CN110577412A (en) * | 2019-10-11 | 2019-12-17 | 山东狮王陶瓷有限公司 | Antifouling treatment process for soft-light brick |
| CN112062608A (en) * | 2020-08-13 | 2020-12-11 | 广东嘉联企业陶瓷有限公司 | Rock plate surface dry grain semi-polishing processing technology |
| CN113400452A (en) * | 2021-07-05 | 2021-09-17 | 江西金唯冠建材有限公司 | Arc-edge glazed ceramic tile and production process thereof |
| CN114605172A (en) * | 2022-04-11 | 2022-06-10 | 河源道格拉斯陶瓷有限公司 | Marble-imitated ceramic tile and preparation method thereof |
| CN117384549A (en) * | 2023-12-12 | 2024-01-12 | 广东纳德新材料有限公司 | Polishing nano-liquid for softening abrasive wax residues, and preparation method and application thereof |
| CN117384549B (en) * | 2023-12-12 | 2024-03-15 | 广东纳德新材料有限公司 | Polishing nano-liquid for softening abrasive wax residues, and preparation method and application thereof |
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| CN103964901B (en) | 2015-09-23 |
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