CN103934206A - Orienting sorting ordering feeding system for fresh corncobs and orienting sorting ordering method thereof - Google Patents
Orienting sorting ordering feeding system for fresh corncobs and orienting sorting ordering method thereof Download PDFInfo
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Abstract
The invention relates to an orienting sorting ordering feeding system for fresh food corncobs and an orienting sorting ordering method thereof. The feeding system comprises an ordering feeding device I, a signal-row transmission device II, an on-line size and direction detection device III, an orientating sorting device IV, a corncob recovery device V, a forward-direction single-row transmission device VI, a reverse-direction single-row transmission device VII and a computer VIII. The ordering method includes: (1) a step of tiling, ordering, grouping and feeding stacked fresh corncobs through the automatic feeding device I; (2) transmitting the corncobs dropped from the automatic feeding device I through the signal-row transmission device II in a single row manner; (3) subjecting the corncobs transmitted on the signal-row transmission device II to on-line size detection, shape detection and direction detection through the sorting device IV; and (4) sorting and ordering the fresh corncobs by the orientating sorting device IV under the control of the computer according to the detection results of the sorting device IV, transmitting corncobs with unqualified sizes to the corncob recovery device V through rotation of a poking wheel on the orientating sorting device IV; transmitting corncobs with qualified sizes and a direction reverse to the set direction into the reverse-direction single-row transmission device VII, and transmitting corncobs with qualified sizes and the same direction as the set direction into the forward-direction single-row transmission device VI, thus achieving sorting ordering feeding of the fresh corncobs.
Description
Technical field
The present invention relates to a kind of directed sorting automatic sequencing feeding system, particularly the directed sequencing feeding system of a kind of fresh edible maize fringe and directed sorting sort method thereof.
Background technology
In recent years, fresh edible maize plantation, processing industry flourish, plays great function to promoting agriculture-countryside-farmer's expanding economy, becomes the new tool that increasing peasant income are got rich.Fresh edible maize plantation, processing industry flourish, promoted the further demand to fresh edible maize process equipment, and there is a lot of shortcoming and defect in existing fresh edible maize process equipment, be in particular in: automaticity is low, crudy is poor, production efficiency is low, the great number of issues such as function singleness, restricted the production of fresh edible maize processing enterprise, therefore, development of new fresh edible maize automation processing production equipment, realize the automated production of fresh edible maize food, reduce enterprise operation cost, strengthen enterprise competitiveness, increase enterprise's production economy benefit, meet agricultural development demand, promote the fast development of agricultural economy, be necessary.
At present, fresh edible maize food mainly contains fresh edible maize fringe, iblet (can), maize gruel (corn steep liquor) and other corn as the food of auxiliary material such as corn sausage etc., but the processing for fresh edible maize food, primary core missions are exactly peeling, for corn peeling technique, substantially all adopt following four kinds of technology modes both at home and abroad: 1. fresh edible maize-gather-manual peeling or peeling machine peeling, 2. wither-peeling machine peeling of fresh edible maize-gather-steam, 3. fresh edible maize-gather-blanching-peeling machine peeling, 4. fresh edible maize-gather-cut root-peeling machine peeling.
Wherein: the first processing mode, by the corn of gathering without any pretreatment, direct manual peeling or put into and carry out peeling on peeling rollers, manual peeling efficiency is too low, cost of labor is high, substantially do not adopt now the method, for direct employing peeling machine, carry out fresh edible maize peeling, because bract parcel is tighter, for common one-tenth cooked maize (bract dry loose) with there is the fresh edible maize of sword-like leave, can play certain peeling effect, and for the fresh edible maize without sword-like leave, in peeling process, because peeling rollers is very difficult, by frictional force mode, make it loose bract, and bract is all connected with root, cause peeling effect poor, even if also need manually to cut root after peeling, efficiency is low, production cost is high.So this kind of mode is mainly used in into the peeling production of cooked maize, and processing is seldom used now for fresh edible maize.
Second and third kind of processing mode, fresh edible maize adopts hot water or steam to carry out pretreatment to corn before peeling, by taking to infiltrate the mode of hot water and steam between bracteal leaf of corn layer, make bract withered, lax, thereby the adhesive force between minimizing bract, to be conducive to peeling rollers clamping bract in follow-up peeling machine, and peel layer by layer bract off.These two kinds of modes, peeling effect is better, be applicable to extensive corn peeling and produce, still, existing equipment, all need the auxiliary equipment such as steam is withered, blanching equipment, charging equipment, equipment is more, and overall dimensions, structure are larger, and floor space is large, the workman who needs is many, and buying and use cost are higher.
The 4th kind of processing mode, first fresh edible maize is cut to root and (or cut root, the processing mode of crop), by connecting portion excision between bract and corn ear, to reduce the connection tightness degree between bract, adopt again peeling machine to carry out peeling, this kind of mode, peeling effect is better, and little to seed damage in peeling process, although it is good that this processing mode has processing technology, use cost is low and be suitable for realizing the advantage of the automated production of fresh edible maize product, but, this kind of peeling mode is subject to the restriction of corncob material loading directionality at present, only in the situation that fresh edible maize cephlad-caudal is consistent, could realize the automation processing of Qie Genqie head, although, process also can adopt manual mode (patent 201010504009.8) to carry out directed sequencing feeding or vibration feeding mode is carried out directed sequencing feeding, but the material loading speed of these two kinds of material-uploading styles is slow and operating efficiency is lower, be not suitable for high-speed automated production, Cui of Jilin University phase moral development and design a kind of corn ear forwarding device, this corn ear forwarding device mainly consists of two belts and swing-bar mechanism three parts, wherein swing-bar mechanism is that corn ear is realized core component forward.When the miner diameter end of corn ear is when front, corn ear miner diameter end inserts fork hole, fork is at the effect lower swing of corn ear, the miner diameter end of corn ear moves with fork, when fork swings to certain angle, corn ear can depart from belt, falls downwards in the large footpath of corn ear under the effect of gravity and the effect of fork, corn ear is realized upset, becomes large footpath in front transmission.Although this device can be realized corn bigger diameter end by mechanical pendulum linkage and sort at the automatic orientation of front transmission, but be subject to the restriction of mechanism itself, fork only relies on self gravitation and realizes can not controlling of corn ear upset with the interaction of corn, be subject to the restriction of speed of production, meanwhile, this kind of fruit ear reversing mode after testing, qualification rate can reach 70%, can not meet automated production requirement, also not possess the automatic sorting function of defective corn.
Modern industrialization need of production along with fresh edible maize, corn diameter tolerance and length tolerance size are all had higher requirements, also need to cut the root processing mode of root, crop (or cut) and control fresh edible maize size adopting, and, although existing fresh edible maize product process equipment can carry out preliminary diameter measurement to fresh edible maize fringe, but, certainty of measurement is low, and do not possess length direction measurement function, be unfavorable for improving fresh edible maize certainty of measurement, realizing the selected online of fresh edible maize, is current urgent problem.
At present, also have blanching, cut the corn peeling pretreatment process that two kinds of modes of root are combined use, effect is fine, but equipment investment and use, maintenance cost have also greatly been increased, but also need a lot of staff, auxiliary equipment is produced, and causes production cost high, has increased business burden.Therefore, further to cutting the pre-peeling operation of root (crop), improveing, improve its result of use, adapt to product process requirements, is the developing direction of following fresh edible maize peeling processing.
Summary of the invention
In order to overcome the deficiency of existing fresh edible maize fringe feeding system, the invention provides the directed sorting ordering system of a kind of fresh edible maize fringe and directed sorting sort method thereof, this system integrates corn automatic feeding, single file sequence, online detection, automatic sorting, corn tiling, grouping, sequence and single file conveying have been guaranteed, for corn size, shape, direction detect, have that automaticity is high, production efficiency is high, production cost is low, long service life, the advantage of reliable in quality.
The object of the present invention is achieved like this, and this feeding system comprises:
A sequencing feeding device I that can realize stacking fresh edible maize fringe tiling sequencing feeding;
Be arranged on sequencing feeding device I output corncob blanking direction one side, can realize the single file transmitting device II of fresh edible maize fringe single file transmission;
Be arranged on single file transmitting device II middle part, can realize the checkout gear III that corncob detects in linear dimension and direction; Be set in parallel in single file transmitting device II with checkout gear III, realize the directed sorting unit IV of the directed sorting of corncob;
Be arranged on the corncob retracting device V of directed sorting unit IV one side, described corncob retracting device V reclaims by directed sorting unit IV and dials the improperly sized corncob of online size detection that gets off;
Be arranged on the reverse single file conveying device VII of directed sorting unit IV opposite side, oppositely single file conveying device VII is received in linear dimension and detects the qualified but corncob of direction and default opposite direction.
Be arranged on the end of single file transmitting device II, and the forward single file receiving system VI being connected with single file transmitting device II, it is qualified that described forward single file receiving system VI is received in linear dimension detection, and the direction corncob identical with default direction.
Be arranged near the directed sequencing feeding system of fresh edible maize fringe of the present invention, the computer VIII being connected with sorting unit IV with checkout gear III with data wire, the testing result of described computer VIII receiving detection device III, adopts the wheel of dialing of software control sorting unit IV to reclaim and sequence work the corncob detecting.
Described sequencing feeding device I comprises feeding system reducing motor, feeding system belt, feeding system feeding roller, feeding system conveyer belt, feeding system maize ear box, feeding system block and feeding system frame, wherein feeding system reducing motor, feeding system feeding roller, feeding system corn case, feeding system block are fixed in feeding system frame, feeding system reducing motor is by feeding system belt or shaft coupling is direct and feeding system feeding roller is connected, and feeding system feeding roller and feeding system conveyer belt are connected;
Described checkout gear III comprises detection system frame, laser line generator, ccd/cmos sensor, wherein between laser line generator and ccd/cmos sensor, is installed at an angle the top (install front and back or left and right) of detection system frame;
Described directed sorting unit IV comprises separation system frame, separation system motor, separation system belt and dials wheel, wherein separation system motor is arranged on the top of separation system frame, dialing wheel, to be arranged on separation system frame inner, and separation system motor connects with dialing to take turns by separation system belt or shaft coupling.
The directed sorting sort method of described fresh edible maize fringe comprises the following steps:
1., by automatic charging device I, realize stacking fresh edible maize fringe tiling, sequence, grouping material loading;
2., by single file transmitting device II, the corncob falling in automatic charging device I is carried out to single file conveying;
3., by sorting unit IV, realize the corncob that single file in single file transmitting device II is carried and carry out online size detection, SHAPE DETECTION and direction and detect, and testing result is transferred to computer.
4. the result, being detected according to sorting unit IV by the directed sorting unit IV of computer control, fresh edible maize fringe is carried out to sorting, sequence, by the rotation of dialing wheel in directed sorting unit IV, improperly sized corncob is sent into corncob retracting device V, size corncob qualified but that direction is contrary with direction initialization is sent into reverse single file conveying device VII, size corncob qualified and that direction is identical with direction initialization is sent into forward single file conveying device VI, realizes the sorting sequencing feeding to fresh edible maize fringe.
The present invention has the following advantages and good effect:
1, the directed sorting sort method of a kind of fresh edible maize fringe provided by the present invention, by stacking corn tiling sequencing feeding, single file, carry, guaranteed corn ordered arrangement material loading, by online size detection, SHAPE DETECTION and direction, detect, for screening with the sorting of different directions corn, defective corn provides foundation, by the sorting of different directions corn, sequence, realized the unidirectional orientation of corn, for next step corn crop, back-end crop provide condition.
2, the directed sequencing feeding system of a kind of fresh edible maize fringe provided by the present invention, fresh edible maize fringe sequencing feeding device and single file transmitting device, guaranteed corn tiling, grouping, sequence is carried with single file, for corn size, shape, direction detects with sorting and has created condition, corn is at linear dimension and direction detection device, guaranteed fast online, effectively identify corn profile, size and direction, for condition has been created in the rejecting of the directed sorting of corn and defective corn, by corn dividing screening device, can realize different directions, the sorting work of size corncob, for next step the root operation of cutting has been created condition.
3, whole system automaticity of the present invention is high; integrate corn automatic feeding, single file sequence, online detection, automatic sorting system; without lengthy and tedious personnel, participate in; compare with existing artificial orientation's sequence; have that automaticity is high, production efficiency is high, production cost is low, long service life; the advantage of reliable in quality, is applicable to scale, automation, the e-manufacturing of fresh edible maize processing enterprise, is conducive to the transformation of enterprise's production mode and development model.
Accompanying drawing explanation
Fig. 1 is the directed sequencing feeding entire system of fresh edible maize fringe of the present invention structural representation;
Fig. 2 is sequencing feeding device I structural representation of the present invention;
Fig. 3 is that the present invention is at linear dimension and direction detection device III structural representation;
Fig. 4 is sorting unit IV structural representation of the present invention;
Fig. 5 is six kinds of version schematic diagrames of conveyer belt in sequencing feeding device I of the present invention;
Fig. 6 is three kinds of version schematic diagrames of baffle plate in sequencing feeding device I of the present invention;
Fig. 7 is fresh edible maize processing method Technology Roadmap of the present invention.
In above-mentioned accompanying drawing, the Reference numeral of each parts is as follows:
Wherein in Fig. 1: I. sequencing feeding device, II. single file conveying device, III. in linear dimension and direction detection device, IV. sorting unit, V. corn case, VI. forward single file conveying device, VII. oppositely single file conveying device, VIII. computer;
Wherein in Fig. 2: 1. feeding system reducing motor, 2. feeding system belt, 3. feeding system feeding roller, 4. feeding system conveyer belt, 5. feeding system corn case, 6. feeding system block, 7. feeding system frame;
Wherein in Fig. 3: 8. detection system frame, 9. laser line generator, 10.ccd/cmos sensor;
Wherein in Fig. 4: 11. separation system frames, 12. separation system motors, 13. separation system belts, 14. separation systems are dialed wheel;
The specific embodiment
As shown in Figure 1: the directed sorting sequencing feeding of this fresh edible maize fringe system comprises fresh edible maize fringe sequencing feeding device I, single file transmitting device II, corn is in linear dimension and direction detection device III, corn dividing screening device IV, corn retracting device V, forward single file conveying device VI, reverse single file conveying device VII and computer VIII, described sequencing feeding device I and single file transmitting device II, corn is in linear dimension and direction detection device III, directed sorting unit IV is installed in order, single file transmitting device II is placed in sequencing feeding device I corncob blanking direction one side, corn is installed in linear dimension and direction detection device III and corn dividing screening device IV in single file conveying device II top, corn dividing screening device IV is positioned at corn at the rear side of linear dimension and direction detection device III, corn retracting device V and oppositely single file conveying device VII are positioned at the both sides of corn dividing screening device IV.Forward single file conveying device VI is positioned at the extension of single file transmitting device II.
As shown in Figure 2: described sequencing feeding device I comprises feeding system reducing motor 1, feeding system belt 2, feeding system feeding roller 3, feeding system conveyer belt 4, feeding system corn case 5, feeding system block 6 and feeding system frame 7, feeding system reducing motor 1, feeding system feeding roller 3, feeding system corn case 5, feeding system block 6 is fixed in feeding system frame 7, feeding system reducing motor 1 is by feeding system belt 2 or shaft coupling is direct and feeding system feeding roller 3 is connected, feeding system feeding roller 3 is connected with feeding system conveyer belt 4.The course of work, feeding system reducing motor 1 is by feeding system belt 2 or shaft coupling is direct and feeding system feeding roller 3 is connected, drive 4 rotations of feeding system conveyer belt, and drive the material loading that tiles, divides into groups of the corn in feeding system corn case 5, in feeding process, occur that stacking corn tiles under the effect of feeding system block 6 or landing to feeding system corn case 5 tiles again, material loading divides into groups.
The structure of described feeding system conveyer belt 4 can adopt various ways, as shown in Figure 5: in figure, a, b, c, d, e, f are six kinds of adopted shape and structures.
Between described feeding system block 6 and feeding system conveyer belt 4, leave a distance that is less than a corn diameter, this is adjustable apart from size, and block 6 also can adopt various ways, as shown in Figure 6: in figure, g, h, i are three kinds of adopted shape and structures.
As shown in Figure 3: describedly at linear dimension and direction detection device III, comprise detection system frame 8, laser line generator 9 and ccd/cmos sensor 10, wherein laser line generator 9 and ccd/cmos sensor 10 are installed in the top of detection system frame 8, at an angle (install front and back or left and right).The course of work, the laser rays region of launching by laser line generator 9 when corn transmits in single file transmitting device II, and the situation of change of line laser is transmitted to ccd/cmos sensor 10, ccd/cmos sensor 10 can draw size, shape and the direction of corn by the signal of reception by computer Treatment Analysis.
As shown in Figure 4: described sorting unit IV comprise separation system frame 11, separation system motor 12, separation system belt 13 and separation system dial wheel 14, wherein separation system motor 12, separation system are dialed wheel and 13 are fixed in separation system frame 11, and separation system motor 12 is dialed and taken turns 14 and connect by separation system belt 13 or shaft coupling and separation system.The course of work, according to the testing result of the online size shape of corn and direction detection device III, separation system motor 12 is dialed wheel 14 by separation system belt 13 or shaft coupling drive separation system and is carried out being rotated by certain orientation, angle, position.Separation system is dialed wheel 14 and is dialed improperly sized corncob in single file transmitting device II, deliver to retracting device corn case V, separation system is dialed wheel 14 and is dialed corncob qualified in single file transmitting device II but direction and default opposite direction direction, deliver in reverse unidirectional conveying apparatus VII, in single file transmitting device II, corncob qualified and direction and default direction equidirectional directly passes through corn dividing screening device IV, via forward unidirectional conveying apparatus VI, realizes corn is carried out to sorting.
Claims (5)
1. the directed sorting sequencing feeding of a fresh edible maize fringe system, is characterized in that: this feeding system comprises:
The sequencing feeding device (I) that can realize stacking fresh edible maize fringe tiling sequencing feeding;
Be arranged on sequencing feeding device (I) output corncob blanking direction one side, can realize the single file transmitting device (II) of fresh edible maize fringe single file transmission;
Be arranged on single file transmitting device (II) middle part, can realize the checkout gear (III) that corncob detects in linear dimension and direction;
Be set in parallel in checkout gear (III) the directed sorting unit (IV) that single file transmitting device (II) is upper, realize the directed sorting of corncob;
Be arranged on the corncob retracting device (V) of directed sorting unit (IV) side, described corncob retracting device (V) reclaims by directed sorting unit (IV) and dials the improperly sized corncob of online size detection that gets off;
Be arranged on the reverse single file conveying device (VII) of directed sorting unit (IV) opposite side, oppositely single file conveying device VII is received in linear dimension and detects the qualified but corncob of direction and default opposite direction;
Be arranged on the end of single file transmitting device (II), and the forward single file receiving system (VI) being connected with single file transmitting device (II), it is qualified that described forward single file receiving system (VI) is received in linear dimension detection, and the direction corncob identical with default direction;
Be arranged near the directed sequencing feeding system of fresh edible maize fringe of the present invention, the computer (VIII) being connected with sorting unit (IV) with the same checkout gear of data wire (III), the testing result of described computer (VIII) receiving detection device (III), adopts the wheel of dialing of software control sorting unit (IV) to reclaim and sequence work the corncob detecting.
2. the directed sorting sequencing feeding of a kind of fresh edible maize fringe according to claim 1 system, it is characterized in that: described sequencing feeding device I comprises feeding system reducing motor (1), feeding system belt (2), feeding system feeding roller (3), feeding system conveyer belt (4), feeding system maize ear box (5), feeding system block (6) and feeding system frame (7), feeding system reducing motor (1) wherein, feeding system feeding roller (3), feeding system corn case (5), feeding system block (6) is fixed in feeding system frame (7), feeding system reducing motor (1) is by feeding system belt (2) or shaft coupling is direct and feeding system feeding roller (3) is connected, feeding system feeding roller (3) is connected with feeding system conveyer belt (4).
3. the directed sorting sequencing feeding of a kind of fresh edible maize fringe according to claim 1 system, it is characterized in that: described checkout gear (III) comprises detection system frame (8), laser line generator (9), ccd/cmos sensor (10), wherein between laser line generator (9) and ccd/cmos sensor (10), be installed at an angle the top (install front and back or left and right) of detection system frame (8).
4. the directed sorting sequencing feeding of a kind of fresh edible maize fringe according to claim 1 system, it is characterized in that: described directed sorting unit (IV) comprises separation system frame (11), separation system motor (12), separation system belt (13) and dials wheel (14), wherein separation system motor (12) is arranged on the top of separation system frame (11), dial wheel (14) and be arranged on separation system frame (11) inside, separation system motor (12) by separation system belt (13) or shaft coupling with dial wheel (14) and connect.
5. the directed sorting sort method of fresh edible maize fringe, is characterized in that: the method comprises the following steps:
1., by automatic charging device (I), realize stacking fresh edible maize fringe tiling, sequence, grouping material loading;
2., by single file transmitting device (II), the corncob falling on automatic charging device (I) is carried out to single file conveying;
3., by sorting unit (IV), realize the corncob that the upper single file of single file transmitting device (II) is carried and carry out online size detection, SHAPE DETECTION and direction detection, and testing result is transferred to computer (VIII);
4., by computer (VIII), control the result that directed sorting unit (IV) detects according to sorting unit (IV), fresh edible maize fringe is carried out to sorting, sequence, by the rotation of dialing wheel on directed sorting unit (IV), improperly sized corncob is sent into corncob retracting device (V), size corncob qualified but that direction is contrary with direction initialization is sent into reverse single file conveying device (VII), size corncob qualified and that direction is identical with direction initialization is sent into forward single file conveying device (VI), realizes the sorting sequencing feeding to fresh edible maize fringe.
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| CN109959326A (en) * | 2017-12-26 | 2019-07-02 | 中船重工（昆明）灵湖科技发展有限公司 | A kind of quality classification control device for particle |
| CN108355983A (en) * | 2018-02-08 | 2018-08-03 | 攀枝花学院 | Agricultural sorter |
| CN108896553A (en) * | 2018-06-04 | 2018-11-27 | 合肥市雅视智能科技有限公司 | A kind of comprehensive detection device of high-volume components |
| CN108993927A (en) * | 2018-09-10 | 2018-12-14 | 宁夏大学 | Crop kernels separation equipment and its control method |
| CN108993927B (en) * | 2018-09-10 | 2024-01-19 | 宁夏大学 | Crop seed grain separating equipment and control method thereof |
| CN109362342A (en) * | 2018-12-14 | 2019-02-22 | 农业部南京农业机械化研究所 | A kind of corn conveying collator of maize harvesting machine |
| CN109362342B (en) * | 2018-12-14 | 2020-06-26 | 农业部南京农业机械化研究所 | Maize that maize picker was used carries sequencing device |
| CN110385284A (en) * | 2019-07-30 | 2019-10-29 | 安徽中科光电色选机械有限公司 | A kind of material-feeding mechanism of color selector |
| CN110496795A (en) * | 2019-09-06 | 2019-11-26 | 合肥蓝优净环保科技有限公司 | The two-way means for communicating of intelligent material |
| CN111299174A (en) * | 2020-03-13 | 2020-06-19 | 内蒙古蝌蚪科技开发有限公司 | Automatic sorting device for special-shaped ice cream sticks |
| CN112122157A (en) * | 2020-09-08 | 2020-12-25 | 唐山鼎晨食品有限公司 | Sorting equipment for processing sweet corn |
| CN112122157B (en) * | 2020-09-08 | 2021-12-03 | 唐山鼎晨食品有限公司 | Sorting equipment for processing sweet corn |
| CN112371522A (en) * | 2020-10-16 | 2021-02-19 | 常熟理工学院 | Automatic product conveying system for recognizing, sorting and transplanting |
| CN112371522B (en) * | 2020-10-16 | 2022-05-03 | 常熟理工学院 | Automatic product conveying system for recognizing, sorting and transplanting |
| CN112974286A (en) * | 2021-02-03 | 2021-06-18 | 江南大学 | Corn screening equipment |
| CN117960617A (en) * | 2024-03-28 | 2024-05-03 | 安徽高哲信息技术有限公司 | Sorting and discharging weighing structure |
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