CN103922574B - Make the equipment and process flow process of hollow plate glass and make the method for solar energy collector - Google Patents

Make the equipment and process flow process of hollow plate glass and make the method for solar energy collector Download PDF

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Publication number
CN103922574B
CN103922574B CN201410134161.XA CN201410134161A CN103922574B CN 103922574 B CN103922574 B CN 103922574B CN 201410134161 A CN201410134161 A CN 201410134161A CN 103922574 B CN103922574 B CN 103922574B
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glass
sheet
rectangle
welding
sheet glass
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CN103922574A (en
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张英华
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Abstract

The present invention discloses a kind of equipment and process flow process making hollow plate glass and the method making solar energy collector.The equipment making vacuum flat glass is spilt glass particle device or gill net device, glass clamping device and vacuumizes welded encapsulation machine formed by float process sheet glass machine, glass cutting machine, glass sander, horizontal running mechanism, glass-encapsulated welding edge machine, glass chamber pneumatic sealing test machine, glass particle maker, cloth.The technical process making vacuum flat glass is as follows: a) make glass melt.B) float process sheet glass.C) glass particle is made.D) make the sheet glass of raised support point, on the glass melt of float process sheet glass, even cloth spills glass particle, or inserts glass melt with draw point, then extracts, and leaves raised support point.E) cut and polish rectangular ordinary plate glass and the sheet glass being with point of suppon.F) edge sealing welding hollow sheet glass, stays next suction opening.G) hollow sheet glass is vacuumized, seal welding suction opening.

Description

Make the equipment and process flow process of hollow plate glass and make the method for solar energy collector
Technical field:
The present invention relates to a kind of equipment and process flow process making vacuum flat glass and the method making solar energy collector.
Background technology:
The patent No. 03112777.0 " manufacturing method of new type vacuum flat glass " comprises the following steps: at least two blocks of sheet glass a) cutting similar shape.B) glass coating is superimposed with each other and in adjacent glass interlayer distribution some little pillar stiffeners.(in the lower ply of glass of glass plies adjacent each other, shelve the template being provided with arrangement through hole, spill little pillar stiffener template upper surface paving, then scrape off unnecessary little pillar stiffener with scraper plate; Then template is mentioned, more superimposed upper glass coating.) c) add hot edge seal with glass solder, on composite part periphery, leave the bleeding point that interlayer cavity is connected with the external world during edge sealing.D) on bleeding point, after placing glass solder, the glass of at least one group of edge sealing is put into vacuum chamber.The cavity of the glass coating of edge sealing vacuumized, toasts simultaneously, make glass solder melting seal welding bleeding point.
Summary of the invention:
The equipment of the making hollow plate glass in the present invention.The equipment making vacuum flat glass is spilt glass particle device or gill net device, glass clamping device and vacuumizes welded encapsulation machine formed by float process sheet glass machine, glass cutting machine, glass sander, horizontal running mechanism, glass-encapsulated welding edge machine, glass chamber pneumatic sealing test machine, glass particle maker, cloth.Glass particle maker is after high temp glass liquation being squeezed out from aperture with screw extrusion pump, segment particle is cut into the soft glass bar also do not solidified, these segment particles become ball particle under the effect of its own face tension force, or the glass bar solidified is carried out cutting into segment particle.Cloth spills glass particle device and is made up of the container of track, dolly, splendid attire glass particle, several hopper channel, solenoid door and lower electromagnetic valve.Vehicle motor on dolly drives car wheel to rotate, and dolly 402 is walked in two horizontal rail.Dolly spills the container of the piston connection splendid attire glass particle of the hydraulicefficiency elevation structure of glass particle device below by cloth, have several slightly greatly, only to allow than glass particle diameter the hopper channel that a glass particle passes through below the container of splendid attire glass particle.The stainless steel baffle plate being contained in the lower electromagnetic valve on the right of hopper channel reaches hopper channel lower end; A horizontal joint lyriform pore is had on the left of each hopper channel, when the stainless steel comb of solenoid door inserts in the horizontal joint lyriform pore on the left of hopper channel, the hopper channel between the stainless steel baffle plate and the stainless steel comb of solenoid door of lower electromagnetic valve can only retain a glass particle.The structure of gill net device is as follows: one identical with the tin pond size of float process sheet glass is covered with neatly downward draw point with the stainless (steel) wire of steel reinforcing, a screw rod is straight up equipped with at four angles of rectangle stainless (steel) wire respectively, screw rod is screwed in the worm gear and nut that spiral feeds, and worm gear and nut is contained on four angles of rectangle metal frame.Drive sprocket is equipped with in the rotating shaft of sprocket motors, and drive sprocket is rotated by chain-driving driven sprocket, and driven sprocket drives worm gear and nut to rotate by worm screw and screw rod moved thus rectangle stainless (steel) wire is elevated.The structure of glass clamping device is as follows: a certain height level on the floor of the plane both sides that the two blocks of sheet glass making hollow plate glass contact is filled with the hydro-cylinder of hydraulic positioning mechanism, the floor after the hydraulic positioning mechanism on the right of the plane of two pieces of sheet glass contacts making hollow plate glass is vertically filled with the hydro-cylinder of the hydraulicefficiency elevation structure of glass clamping device.An aduncate mechanical arm is respectively equipped with in the piston both sides of the hydraulicefficiency elevation structure of glass clamping device, the end of mechanical arm is equipped with Hydraulic Clamping Mechanism, and the piston of Hydraulic Clamping Mechanism is flexibly connected with one piece of middle position being slightly less than the rectangle steel plate of the two blocks of sheet glass making hollow plate glass by pressure-loaded bearing.The spring of exerting pressure of a circle bottom belt rubber pad is equipped with in the submarginal place of rectangle steel plate, and the bottom of the rubber pad of the spring of exerting pressure of band rubber pad is pressed in the submarginal place of the two blocks of sheet glass making vacuum flat glass.The outer surface cover of pressure-loaded bearing on the left side has the follower gear of glass clamping device, the mechanical arm on the Hydraulic Clamping Mechanism side on the left side is equipped with the rotating machine of the glass clamping device driving rectangle steel plate to rotate.The rotating machine of glass clamping device is driven the follower gear of glass clamping device to rotate by the driving toothed gear of glass clamping device thus drives rectangle steel plate and rotated by two blocks of sheet glass of the making hollow plate glass of spring clamp of exerting pressure.Horizontal running mechanism drives glass-encapsulated welding edge machine to move horizontally.Glass-encapsulated welding edge machine 1 is made up of hydraulicefficiency elevation structure, glass solder feeding machanism, Ping Hu heating plasma mechanism and rolling press-wheel.The support of horizontal running mechanism is fixed on outside the hydro-cylinder of the hydraulicefficiency elevation structure of glass clamping device, the two ends of the screw of horizontal running mechanism are contained in pedestal upper end by brasses bearing, the two ends of the slide bar of horizontal running mechanism are fixed on the support of the horizontal running mechanism below the screw of horizontal running mechanism, and the drive-motor of horizontal running mechanism is fixed on the support of the horizontal running mechanism on the right.The drive-motor of horizontal running mechanism drives the follower gear of the horizontal running mechanism filled on the screw right-hand member of horizontal running mechanism to rotate by the driving toothed gear of the horizontal running mechanism in rotating shaft.The screw of horizontal running mechanism is screwed in the support screw of horizontal running mechanism, and the slide bar of horizontal running mechanism inserts in the support slide opening of horizontal running mechanism, and the hydraulicefficiency elevation structure of glass-encapsulated welding edge machine is housed below the support of horizontal running mechanism.A kind of glass solder container of glass solder feeding machanism, Ping Hu heating plasma mechanism and rolling press-wheel are installed successively below the piston of the hydraulicefficiency elevation structure of glass-encapsulated welding edge machine.Pin type magnetic valve is housed above the funnel inlet of glass solder container bottom, the outlet of funnel is pressed in the top of the two blocks of sheet glass making hollow plate glass, and has a breach that glass solder can be allowed to spill on the hopper outlet near that side of Ping Hu heating plasma mechanism.Or the capstan winch of another kind of glass solder feeding machanism is wrapped in by the hydro-cylinder of the hydraulicefficiency elevation structure of glass-encapsulated welding edge machine, in capstan winch volume, be wrapped ribbon glass solder; The barbed clip wheel of the glass solder feeding machanism of band capstan winch volume, Ping Hu heating plasma mechanism and rolling press-wheel are installed successively below the piston of the hydraulicefficiency elevation structure of glass-encapsulated welding edge machine, the head that the ribbon glass solder stretched out rolled up by capstan winch is pressed between barbed clip wheel and the two pieces of sheet glass tops making hollow plate glass, and the head of the clip wheel turning handle ribbon glass solder that clip wheel driven by motor is barbed is delivered to below Ping Hu heating plasma mechanism.The structure vacuumizing welded encapsulation machine is as follows: on beyond the suction opening that the edge that the fixture of frog mouth shape is clipped in two blocks of sheet glass of glass-encapsulated welding edge machine welding production hollow plate glass stays in advance; Caulking gum lip limit the fixture of frog mouth shape is equipped with, the exterior pottery being fixed on the polycrystal carborundum well heater of two pressure spring lower ends in the fixture of frog mouth shape be pressed in be placed with glass welding block suction opening on, the fixture of frog mouth shape is received on vacuum pump by air suction pipe.Or the structure vacuumizing welded encapsulation machine is as follows: on beyond the suction opening that two pieces of sheet glass edges that the fixture of frog mouth shape is clipped in glass-encapsulated welding edge machine welding production hollow plate glass stay in advance, the fixture of frog mouth shape is equipped with caulking gum lip limit; In the fixture of frog mouth shape, laser heater, LED illumination lamp, camera, electro-magnet and pressing plate are housed, the illumination of laser heater is on the suction opening being placed with glass welding block, camera aims at the suction opening being placed with glass welding block, and the fixture of frog mouth shape is received on vacuum pump by air suction pipe.
The technical process of the making vacuum flat glass in the present invention is as follows: a) raw material producing glass is put in pincers pot and heats, after chemical reaction generates glass melt.B) the screw extrusion pump of float process sheet glass machine is expressed to Xi Chi a certain amount of high temp glass liquation, the heat melts that the high temp glass liquation that the solid tin in tin pond is flow to passes out.Because the proportion of high temp glass liquation is less than the proportion of tin melt, so high temp glass liquation swims in above tin melt, high temp glass liquation and tin melt cooled and solidified, take out the sheet glass after solidifying.C), after glass particle maker screw extrusion pump squeezes out high temp glass liquation from aperture, segment glass particle is cut into the soft glass bar also do not solidified; These segment glass particles become ball particle under the effect of its own face tension force, or the glass bar solidified is carried out cutting into segment glass particle.D) in float process sheet glass process, increase in high temp glass liquation cooling viscosity, when not also being frozen into sheet glass, the cloth electric motor spilt on the dolly of glass particle device drives the vehicle wheel rotation of dolly that dolly is walked in two horizontal rail.Glass particle in the container that the hydraulicefficiency elevation structure that dolly spills glass particle device below by cloth connects flows into hopper channel, and solenoid gate open electricity pulls the horizontal joint lyriform pore of stainless steel comb on the left of hopper channel to be extracted out; That glass particle nethermost in hopper channel touches the stainless steel plate of lower electromagnetic valve, and then solenoid door dead electricity stainless steel comb to turn back to again on the left of hopper channel in horizontal joint lyriform pore under the promotion of reset itself spring; Just only a glass particle is left in each hopper channel like this between solenoid door stainless steel comb and lower electromagnetic valve stainless steel plate, finally descending electromagnetic valve to be energized pulls stainless steel plate to leave hopper channel lower end, and each hopper channel drops out on a glass particle, the sheet glass falling also not solidify.Then descend electromagnetic valve dead electricity stainless steel plate under the promotion of reset itself spring, reach hopper channel lower end, namely on closing lower electromagnetic valve, melt after the bottom of these glass particles fallen down absorbs the heat of the sheet glass also do not solidified, being bonded at the sheet glass that also do not solidify.Dolly is constantly walked in orbit, just has row's glass particle to drop to the sheet glass that also do not solidify from hopper channel lower end at a certain distance, is formed and have the sheet glass being uniformly distributed raised support point.Or in float process sheet glass process, glass melt be squeezed into Xi Chi stable after, the sprocket motors reversion of gill net device, drive sprocket is rotated by chain-driving two driven sprockets thus drives two worm screws to rotate, and the worm gear and nut that two worm screws drive four spirals to feed rotates thus four screw rods that spiral is fed move down.Four screw rods that spiral feeds move down and drive rectangle stainless (steel) wire to decline, and the draw point below rectangle stainless (steel) wire thrusts the surface of the glass melt after stablizing.By the time when high temp glass liquation cooling viscosity increases, the sprocket motors of gill net device rotates forward, drive sprocket is rotated by chain-driving two driven sprockets thus drives two worm screws to rotate, and the worm gear and nut that two worm screws drive four spirals to feed rotates thus four screw rods that spiral is fed move up.Four screw rods that spiral feeds move up and drive rectangle stainless (steel) wire to rise, and the draw point below rectangle stainless (steel) wire is extracted from stable glass melt surface.Due to the capillary effect of glass melt, leave neat glass cone group after draw point below rectangle stainless (steel) wire is pulled out from glass melt, on glass melt surface, then these glass cone group slowly reduces the sheet glass just defining and have and be uniformly distributed raised support point.E) cut one piece of rectangular ordinary plate glass with one piece with it identical the having of size be uniformly distributed the sheet glass of raised support point.F) be uniformly distributed the rectangular flat plate glass of raised support point with polish have identical with size of rectangle ordinary plate glass that cut down of glass sander, need the side of welding to polish chamfering, as chamfering of polishing during welding metal.G) the rectangular flat plate glass side being uniformly distributed raised support point is with to be pressed on rectangle ordinary plate glass, then two blocks of sheet glass of above-mentioned making hollow plate glass are superimposed and put into glass clamping device, adjust by two hydraulic positioning mechanisms the position that two pieces make two blocks of sheet glass of hollow plate glass, in the hydro-cylinder of the hydraulicefficiency elevation structure of glass clamping device, increase or reduce the height that hydraulic efficiency oil just can adjust Hydraulic Clamping Mechanism.The piston of Hydraulic Clamping Mechanism is exerted pressure to rectangle steel plate by pressure-loaded bearing, and rectangle steel plate is exerted pressure by spring and the rubber pad outside surface to the two blocks of sheet glass making hollow plate glass of exerting pressure, clamped the two blocks of sheet glass making hollow plate glass.H) drive-motor of horizontal running mechanism drives the follower gear of horizontal running mechanism rotate thus the screw of horizontal running mechanism is rotated by the driving toothed gear of the horizontal running mechanism in rotating shaft, and the screw of horizontal running mechanism rotates and the support of horizontal running mechanism is slided on the slide bar of horizontal running mechanism.The piston of the hydraulicefficiency elevation structure of the glass-encapsulated welding edge machine below the support of horizontal running mechanism moves down.Above a kind of funnel inlet of glass solder container bottom of glass solder feeding machanism, pin type solenoid valves is housed to open, allows the funnel near that side of Ping Hu heating plasma mechanism spill glass solder from the breach of mouth; Or the head of the clip wheel turning handle ribbon glass solder that the clip wheel driven by motor of another kind of glass solder feeding machanism is barbed is delivered to below Ping Hu heating plasma mechanism.The support of horizontal running mechanism from one end to the other side moves, flat arc heating plasma mechanism heats molten glass solder and make the upper edge surface of two blocks of sheet glass of hollow plate glass; Then the glass solder that rolling press-wheel is pressed in fusing make the upper edge surface of two blocks of sheet glass of the making hollow plate glass of the glass solder of fusing and fusing closely to combine seal welding; After sealing weld connects the one side of the two blocks of sheet glass making hollow plate glass, stop welding.The hydraulicefficiency elevation structure of glass clamping device is raised by the Hydraulic Clamping Mechanism on mechanical arm the two blocks of sheet glass welding making hollow plate glass on one side.The rotating machine of the glass clamping device on mechanical arm drives the follower gear of glass clamping device to rotate by the driving toothed gear of glass clamping device thus rotates together with two blocks of sheet glass of drive rectangle steel plate and making hollow plate glass.Forward side to beyond two blocks of sheet glass of the making hollow plate glass that sealing weld connects, glass-encapsulated welding edge machine starts the limit that seal welding has forwarded two blocks of sheet glass of the making hollow plate glass also do not welded of top to.Until four side welds making two blocks of sheet glass of vacuum flat glass are received only stay next suction opening, then the two blocks of sheet glass making hollow plate glass are taken off from glass clamping device.The lip limit of the fixture i) vacuumizing the frog mouth shape of welded encapsulation machine being equipped with caulking gum is clamped beyond two blocks of sheet glass of the making hollow plate glass of reserved suction opening, from the outside toward the sticking liquid of caulking gum lip limit Coating tape of the fixture of frog mouth shape.Inside the fixture of frog mouth shape, the polycrystal carborundum well heater that is fixed on two pressure spring lower ends be pressed in the two blocks of sheet glass making hollow plate glass suction opening on surface glass welding block, vacuum pump is vacuumized inside the fixture of frog mouth shape by air suction pipe; Then polycrystal carborundum well heater energising intensification heat fused be pressed in the two blocks of sheet glass making hollow plate glass suction opening on glass welding block, pressure spring flattens the glass welding block of fusing by the exterior pottery of polycrystal carborundum well heater on the suction opening of the two blocks of sheet glass making hollow plate glass.Or the fixture vacuumizing the frog mouth shape of welded encapsulation machine is equipped with caulking gum lip limit, and the caulking gum lip limit of the fixture of frog mouth shape is clamped beyond two blocks of sheet glass of the making hollow plate glass being reserved with suction opening.From the outside toward the sticking liquid of fixture caulking gum lip limit Coating tape of frog mouth shape.LED illumination lamp illuminates inside the fixture of frog mouth shape, camera aims at the glass welding block on the suction opening being placed on the two blocks of sheet glass making hollow plate glass, whether the laser can observing laser heater trial fire impinges upon on the glass welding block on the suction opening of the two blocks of sheet glass making hollow plate glass, and vacuum pump is vacuumized inside the fixture of frog mouth shape by air suction pipe.The laser of laser heater impinges upon the glass welding block on suction opening, be placed on make hollow plate glass two blocks of sheet glass suction opening on glass welding block by after laser heater heat fused, electro-magnet energising, pressing plate are being placed on the glass welding block pressing making and the suction opening of two blocks of sheet glass of hollow plate glass has melted, seal welding suction opening.J) vacuum pump stops bleeding, and the fixture of frog mouth shape is taken off from the vacuum flat glass made.
The method of the making solar energy collector in the present invention is as follows: a) cut one piece of bulk rectangle ordinary plate glass, then cuts one piece of, length identical with the width of aforementioned bulk rectangle ordinary plate glass any bulk rectangular flat plate glass with raised support point slightly long.B) to polish the bulk rectangle ordinary plate glass that cuts down and the bulk rectangular flat plate glass with raised support point with glass sander, need the side of welding to polish chamfering, as chamfering of polishing during welding metal.C) heat adding on hott bed respectively bulk rectangle ordinary plate glass with the bulk rectangular flat plate glass of raised support point, then bulk rectangle ordinary plate glass is bent to L shape along broadside, just becomes L shape simple glass, the bulk rectangular flat plate glass raised support point with raised support point is inwardly bent to L shape along broadside, just becomes the glass of L shape with raised support point.D) L shape simple glass and the L shape glass with raised support point is superimposed, L shape withstands on L shape simple glass with the glass inner side of raised support point with the raised support point side, puts into glass clamping device up and down after alignment.E) with glass-encapsulated welding edge machine, L shape simple glass and the L shape banding welding equipment with the glass of raised support point being connected together, leaving suction opening in advance when welding long limit with the glass of raised support point of L shape simple glass and L shape.F) with vacuumizing welded encapsulation machine after suction opening seal welding, L shape simple glass and L shape are just welded into a L shape vacuum glass with the glass of raised support point.G) two the L shape vacuum glass bonding one-tenth rectangle vacuum glass flat tube welded.H) cut length and width degree in the mouth of pipe that two block lengths are less than rectangle vacuum glass flat tube and equal the small rectangular ordinary plate glass of the mouth of pipe inner width of rectangle vacuum glass flat tube, cut the small rectangular sheet glass with raised support point that two piece sizes are identical with aforementioned small rectangular ordinary plate glass.I) to polish the small rectangular ordinary plate glass that cuts down and the small rectangular sheet glass with raised support point with glass sander, need the side of welding to polish chamfering, as chamfering of polishing during welding metal.J) small rectangular ordinary plate glass and the small rectangular sheet glass with raised support point, pairing welded encapsulation becomes broadside side to have the small rectangular hollow sheet glass of suction opening.K) welded encapsulation vaccum suction pipe on the suction opening of small rectangular hollow sheet glass.L) with the vaccum suction pipe of vacuum pump from small rectangular hollow sheet glass, small rectangular hollow sheet glass is vacuumized, after then fire seals the vaccum suction pipe of small rectangular hollow sheet glass, just become small rectangular vacuum flat glass.M) be bonded on two mouths of pipe of rectangle vacuum glass flat tube respectively with two pieces of small rectangular vacuum flat glass, due to long in the mouth of pipe that the length of small rectangular vacuum flat glass is less than rectangle vacuum flat tube, so next mouth can be stayed on the mouth of pipe of the rectangle vacuum glass flat tube of that side of vaccum suction pipe of small rectangular vacuum flat glass, two mouths that two mouths of pipe of rectangle vacuum glass flat tube stay, be distributed under one upper one on two mouths of pipe of rectangle vacuum glass flat tube interlacedly, water-in is on the downside of the mouth of pipe of rectangle vacuum glass flat tube, water outlet is on the upside of the mouth of pipe of rectangle vacuum glass flat tube.N) sticky threading water pipe on water-in, water outlet glues and takes on water pipe.
Accompanying drawing illustrates:
Below in conjunction with the drawings and specific embodiments, concrete detailed description is further done to the present invention.
Fig. 1 is horizontal running mechanism, glass-encapsulated welding edge machine and glass clamping device vertical view in the present invention.
Fig. 2 is horizontal running mechanism, glass-encapsulated welding edge machine and glass clamping device A-A sectional view in the present invention.
Fig. 3 is horizontal running mechanism, glass-encapsulated welding edge machine and glass clamping device B-B sectional view in the present invention.
Fig. 4 is the gill net device vertical view in the present invention.
Fig. 5 is the gill net device front view in the present invention.
Fig. 6 is that the cloth in the present invention spills glass particle device vertical view.
Fig. 7 is that the cloth in the present invention spills glass particle device front view.
Fig. 8 is the structural representation vacuumizing welded encapsulation machine in the present invention with polycrystal carborundum well heater.
Fig. 9 is the structural representation vacuumizing welded encapsulation machine in the present invention with laser heater.
Figure 10 is the schematic appearance of the solar energy collector in the present invention.
Embodiment:
Shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, make the equipment of hollow plate glass.The equipment making vacuum flat glass is spilt glass particle device 4 or gill net device 3, glass clamping device 2 and vacuumizes welded encapsulation machine 5 formed by float process sheet glass machine, glass cutting machine, glass sander, horizontal running mechanism, glass-encapsulated welding edge machine 1, glass chamber pneumatic sealing test machine, glass particle maker, cloth.Glass particle maker is after high temp glass liquation being squeezed out from aperture with screw extrusion pump, segment particle is cut into the soft glass bar also do not solidified, these segment particles become ball particle under the effect of its own face tension force, or the glass bar solidified is carried out cutting into segment particle.Cloth spills glass particle device 4 and is made up of the container 406 of track 401, dolly 402, splendid attire glass particle 407, several hopper channel 408, solenoid door 403 and lower electromagnetic valve 404.Dolly 402 driven by motor dolly 402 vehicle wheel rotation on dolly 402, makes dolly 402 walk in two horizontal rail 401.Dolly 402 spills the container 406 of the piston connection splendid attire glass particle 407 of the hydraulicefficiency elevation structure 405 of glass particle device 4 below by cloth, the container 406 of splendid attire glass particle 407 has several slightly greatly, only to allow than glass particle 407 diameter the hopper channel 408 that a glass particle 407 passes through below.The stainless steel baffle plate being contained in the lower electromagnetic valve 404 on the right of hopper channel 408 reaches hopper channel 408 lower end; A horizontal joint lyriform pore is had on the left of each hopper channel 408, when the stainless steel comb of solenoid door 403 inserts in the horizontal joint lyriform pore on the left of hopper channel 408, the hopper channel 408 between the stainless steel baffle plate and the stainless steel comb of solenoid door 403 of lower electromagnetic valve 404 can only retain a glass particle 407.The structure of gill net device 3 is as follows: one identical with the tin pond size of float process sheet glass is covered with neatly downward draw point 310 with the stainless (steel) wire 309 of steel reinforcing, a screw rod 303 is straight up equipped with at four angles of rectangle stainless (steel) wire 309 respectively, screw rod 303 is screwed in the worm gear and nut 302 that spiral feeds, and worm gear and nut 302 is contained on four angles of rectangle metal frame 301.Drive sprocket 305 rotating shaft of sprocket motors 304 is equipped with, drive sprocket 305 drives driven sprocket 306 to rotate by chain 307, and driven sprocket 306 drives worm gear and nut 302 to rotate by worm screw 308 and screw rod 303 moved thus rectangle stainless (steel) wire 309 is elevated.The structure of glass clamping device 2 is as follows: a certain height level on the floor of the plane both sides that the two blocks of sheet glass 0 making hollow plate glass contact is filled with the hydro-cylinder of hydraulic positioning mechanism 210, the floor after the hydraulic positioning mechanism 210 on the right of the plane that the two blocks of sheet glass 0 making hollow plate glass contact vertically is filled with the hydro-cylinder of the hydraulicefficiency elevation structure 201 of glass clamping device 2.An aduncate mechanical arm 202 is respectively equipped with in the piston both sides of the hydraulicefficiency elevation structure 201 of glass clamping device 2, the end of mechanical arm 202 is equipped with Hydraulic Clamping Mechanism 206, and the piston of Hydraulic Clamping Mechanism 206 is flexibly connected with one piece of middle position being slightly less than the rectangle steel plate 208 of the two blocks of sheet glass 0 making hollow plate glass by pressure-loaded bearing 207.The spring 209 of exerting pressure of a circle bottom belt rubber pad is equipped with in the submarginal place of rectangle steel plate 208, and the bottom of the rubber pad of the spring 209 of exerting pressure of band rubber pad is pressed in the submarginal place of the two blocks of sheet glass 0 making vacuum flat glass.The outer surface cover of pressure-loaded bearing 207 on the left side has the follower gear 205 of glass clamping device 2, the mechanical arm 202 on Hydraulic Clamping Mechanism 206 side on the left side is equipped with the rotating machine 203 of the glass clamping device 2 driving rectangle steel plate 208 to rotate.The rotating machine 203 of glass clamping device 2 is driven the follower gear 205 of glass clamping device 2 to rotate by the driving toothed gear 204 of glass clamping device 2 thus drives rectangle steel plate 208 and rotated by two blocks of sheet glass 0 of the making hollow plate glass of spring 209 clamping of exerting pressure.Horizontal running mechanism drives glass-encapsulated welding edge machine 1 to move horizontally.Glass-encapsulated welding edge machine 1 is made up of hydraulicefficiency elevation structure 107, glass solder feeding machanism, Ping Hu heating plasma mechanism 110 and rolling press-wheel 111.The support 100 of horizontal running mechanism is fixed on outside the hydro-cylinder of hydraulicefficiency elevation structure 201 of glass clamping device 2, the two ends of the screw 101 of horizontal running mechanism are contained in support 100 upper end by brasses bearing, the two ends of the slide bar 102 of horizontal running mechanism are fixed on the support 100 of the horizontal running mechanism below the screw 101 of horizontal running mechanism, and the drive-motor 104 of horizontal running mechanism is fixed on the support 100 of the horizontal running mechanism on the right.The drive-motor 104 of horizontal running mechanism drives the follower gear 106 of the horizontal running mechanism filled on screw 101 right-hand member of horizontal running mechanism to rotate by the driving toothed gear 105 of the horizontal running mechanism in rotating shaft.The screw 101 of horizontal running mechanism is screwed in support 103 screw of horizontal running mechanism, the slide bar 102 of horizontal running mechanism inserts in support 103 slide opening of horizontal running mechanism, and the support 103 of horizontal running mechanism is equipped with the hydraulicefficiency elevation structure 107 of glass-encapsulated welding edge machine 1 below.A kind of glass solder container of glass solder feeding machanism, Ping Hu heating plasma mechanism 110 and rolling press-wheel 111 are installed successively below the piston of the hydraulicefficiency elevation structure 107 of glass-encapsulated welding edge machine 1.Pin type magnetic valve is housed above the funnel inlet of glass solder container bottom, the outlet of funnel is pressed in the top of the two blocks of sheet glass 0 making hollow plate glass, and has a breach that glass solder can be allowed to spill on the hopper outlet near that side of Ping Hu heating plasma mechanism 110.Or the capstan winch volume 108 of another kind of glass solder feeding machanism is contained in by the hydro-cylinder of the hydraulicefficiency elevation structure 107 of glass-encapsulated welding edge machine 1, and capstan winch is rolled up 108 li and is wrapped ribbon glass solder; The barbed clip wheel 109 of the glass solder feeding machanism of band capstan winch volume 108, Ping Hu heating plasma mechanism 110 and rolling press-wheel 111 are installed successively below the piston of the hydraulicefficiency elevation structure 107 of glass-encapsulated welding edge machine 1, the head of the ribbon glass solder that capstan winch volume 108 stretches out is pressed between barbed clip wheel 109 and two pieces of sheet glass 0 tops making hollow plate glass, and the head of the clip wheel 109 turning handle ribbon glass solder that clip wheel driven by motor is barbed is delivered to below Ping Hu heating plasma mechanism 110.The structure vacuumizing welded encapsulation machine 5 is as follows: on beyond the suction opening that the edge that the fixture 502 of frog mouth shape is clipped in two blocks of sheet glass 0 of glass-encapsulated welding edge machine 1 welding production hollow plate glass stays in advance; Caulking gum lip limit the fixture 502 of frog mouth shape is equipped with, the exterior pottery that the fixture 502 li of frog mouth shape is fixed on the polycrystal carborundum well heater 504 of two pressure spring 503 lower ends be pressed in be placed with glass welding block 505 suction opening on, the fixture 502 of frog mouth shape is received on vacuum pump by air suction pipe 501.Or the structure vacuumizing welded encapsulation machine 5 is as follows: on beyond the suction opening that the fixture of frog mouth shape folder 502 stays in advance at two pieces of sheet glass 0 edges of glass-encapsulated welding edge machine 1 welding production hollow plate glass, the fixture 502 of frog mouth shape is equipped with caulking gum lip limit; The fixture 502 li of frog mouth shape is equipped with laser heater 508, LED illumination lamp 509, camera 510, electro-magnet 506 and pressing plate 507, the illumination of laser heater 508 is on the suction opening being placed with glass welding block 505, camera 510 aims at the suction opening being placed with glass welding block 505, and the fixture 502 of frog mouth shape is received on vacuum pump by air suction pipe 501.
Shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, the technical process making vacuum flat glass is as follows: a) raw material producing glass is put in pincers pot and heats, after chemical reaction generates glass melt.B) the screw extrusion pump of float process sheet glass machine is expressed to Xi Chi a certain amount of high temp glass liquation, the heat melts that the high temp glass liquation that the solid tin in tin pond is flow to passes out.Because the proportion of high temp glass liquation is less than the proportion of tin melt, so high temp glass liquation swims in above tin melt, high temp glass liquation and tin melt cooled and solidified, take out the sheet glass after solidifying.C), after glass particle maker screw extrusion pump squeezes out high temp glass liquation from aperture, segment glass particle 407 is cut into the soft glass bar also do not solidified; These segment glass particles 407 become ball particle under the effect of its own face tension force, or the glass bar solidified is carried out cutting into segment glass particle 407.D) in float process sheet glass process, increase in high temp glass liquation cooling viscosity, when not also being frozen into sheet glass, the cloth electric motor spilt on the dolly 402 of glass particle device 4 drives the vehicle wheel rotation of dolly 402 that dolly 402 is walked in two horizontal rail 401.The glass particle 407 of 406 li, the container that the hydraulicefficiency elevation structure 405 that dolly 402 spills glass particle device 4 below by cloth connects flows into hopper channel 408, and solenoid door 403 energising pulls the horizontal joint lyriform pore of stainless steel comb on the left of hopper channel 408 extracts out; That glass particle 407 nethermost in hopper channel 408 touches the stainless steel plate of lower electromagnetic valve 404, and then solenoid door 403 dead electricity stainless steel comb to turn back to again on the left of hopper channel 408 in horizontal joint lyriform pore under the promotion of reset itself spring; Just only a glass particle 407 is left in each hopper channel 408 like this between solenoid door 403 stainless steel comb and lower electromagnetic valve 404 stainless steel plate, finally descending electromagnetic valve 404 to be energized pulls stainless steel plate to leave hopper channel 408 lower end, and each hopper channel 408 drops out on a glass particle 407, the sheet glass falling also not solidify.Then descend electromagnetic valve 404 dead electricity stainless steel plate under the promotion of reset itself spring, reach hopper channel 408 lower end, namely on closing lower electromagnetic valve 404, melt after the bottom of the glass particle 407 that these fall down absorbs the heat of the sheet glass also do not solidified, being bonded at the sheet glass that also do not solidify.Dolly 402 is constantly walked on track 401, just has row's glass particle 407 to drop to the sheet glass that also do not solidify from hopper channel 408 lower end at a certain distance, is formed and have the sheet glass being uniformly distributed raised support point.Or in float process sheet glass process, glass melt be squeezed into Xi Chi stable after, the sprocket motors 304 of gill net device 3 is reversed, drive sprocket 305 drives two driven sprockets 306 to rotate by chain 307 thus drives two worm screws 308 to rotate, and the worm gear and nut 302 that two worm screws 308 drive four spirals to feed rotates thus four screw rods 303 that spiral is fed move down.Four screw rods 303 that spiral feeds move down and drive rectangle stainless (steel) wire 309 to decline, and the draw point 310 below rectangle stainless (steel) wire 309 thrusts the surface of the glass melt after stablizing.By the time when high temp glass liquation cooling viscosity increases, the sprocket motors 304 of gill net device 3 rotates forward, drive sprocket 305 drives two driven sprockets 306 to rotate by chain 307 thus drives two worm screws 308 to rotate, and the worm gear and nut 302 that two worm screws 308 drive four spirals to feed rotates thus four screw rods 303 that spiral is fed move up.Four screw rods 303 that spiral feeds move up and drive rectangle stainless (steel) wire 309 to rise, and the draw point 310 below rectangle stainless (steel) wire 309 is extracted from stable glass melt surface.Due to the capillary effect of glass melt, leave neat glass cone group after draw point 310 below rectangle stainless (steel) wire 309 is pulled out from glass melt, on glass melt surface, then these glass cone group slowly reduces the sheet glass just defining and have and be uniformly distributed raised support point.E) cut one piece of rectangular ordinary plate glass with one piece with it identical the having of size be uniformly distributed the sheet glass of raised support point.F) be uniformly distributed the rectangular flat plate glass of raised support point with polish have identical with size of rectangle ordinary plate glass that cut down of glass sander, need the side of welding to polish chamfering, as chamfering of polishing during welding metal.G) the rectangular flat plate glass side being uniformly distributed raised support point is with to be pressed on rectangle ordinary plate glass, then two blocks of sheet glass 0 of above-mentioned making hollow plate glass are superimposed and put into glass clamping device 2, adjust by two hydraulic positioning mechanisms 210 position that two pieces make two blocks of sheet glass 0 of hollow plate glass, in the hydro-cylinder of the hydraulicefficiency elevation structure 201 of glass clamping device 2, increase or reduce the height that hydraulic efficiency oil just can adjust Hydraulic Clamping Mechanism 206.The piston of Hydraulic Clamping Mechanism 206 is exerted pressure by pressure-loaded bearing 207 pairs of rectangle steel plates 208, and rectangle steel plate 208 is exerted pressure by spring 209 and the rubber pad outside surface to the two blocks of sheet glass 0 making hollow plate glass of exerting pressure, clamped the two blocks of sheet glass 0 making hollow plate glass.H) drive-motor 104 of horizontal running mechanism drives the follower gear 106 of horizontal running mechanism to rotate by the driving toothed gear 105 of the horizontal running mechanism in rotating shaft thus the screw 101 of horizontal running mechanism is rotated, and the screw 101 of horizontal running mechanism rotates and the support 103 of horizontal running mechanism is slided on the slide bar 102 of horizontal running mechanism.The piston of the hydraulicefficiency elevation structure 107 of the glass-encapsulated welding edge machine 1 below the support 103 of horizontal running mechanism moves down.Above a kind of funnel inlet of glass solder container bottom of glass solder feeding machanism, pin type solenoid valves is housed to open, allows the funnel near that side of Ping Hu heating plasma mechanism 110 spill glass solder from the breach of mouth; Or the head of the clip wheel 109 turning handle ribbon glass solder that the clip wheel driven by motor of another kind of glass solder feeding machanism is barbed is delivered to below Ping Hu heating plasma mechanism 110.The support 103 of horizontal running mechanism from one end to the other side moves, and Ping Hu heating plasma mechanism 110 heats and the upper edge surface of two blocks of sheet glass 0 of molten glass solder and making hollow plate glass; Then the glass solder that rolling press-wheel 111 is pressed in fusing make the upper edge surface of two blocks of sheet glass 0 of the making hollow plate glass of the glass solder of fusing and fusing closely to combine seal welding; After sealing weld connects the one side of the two blocks of sheet glass 0 making hollow plate glass, stop welding.The hydraulicefficiency elevation structure 201 of glass clamping device 2 is raised by the Hydraulic Clamping Mechanism 206 on mechanical arm 202 the two blocks of sheet glass 0 welding making hollow plate glass on one side.The rotating machine 203 of the glass clamping device 2 on mechanical arm 202 drive the follower gear 205 of glass clamping device 2 to rotate by the driving toothed gear 204 of glass clamping device 2 thus drive rectangle steel plate 208 and make hollow plate glass two blocks of sheet glass 0 together with rotate.Forward side to beyond two blocks of sheet glass 0 of the making hollow plate glass that sealing weld connects, glass-encapsulated welding edge machine 1 starts the limit that seal welding has forwarded two blocks of sheet glass 0 of the making hollow plate glass also do not welded of top to.Until four side welds making two blocks of sheet glass 0 of vacuum flat glass are received only stay next suction opening, then the two blocks of sheet glass 0 making hollow plate glass are taken off from glass clamping device 2.The lip limit of the fixture 502 i) vacuumizing the frog mouth shape of welded encapsulation machine 5 being equipped with caulking gum is clamped beyond two blocks of sheet glass 0 of the making hollow plate glass of reserved suction opening, from the outside toward the sticking liquid of caulking gum lip limit Coating tape of the fixture 502 of frog mouth shape.Inside the fixture 502 of frog mouth shape, the polycrystal carborundum well heater 504 that is fixed on two pressure spring 503 lower ends be pressed in the two blocks of sheet glass 0 making hollow plate glass suction opening on surface glass welding block 505, vacuum pump is vacuumized inside the fixture 502 of frog mouth shape by air suction pipe 501; Then polycrystal carborundum well heater 504 is energized glass welding block 505 on suction opening that intensification heat fused is pressed in the two blocks of sheet glass 0 making hollow plate glass, and pressure spring 503 flattens the glass welding block 505 of fusing by the exterior pottery of polycrystal carborundum well heater 504 on the suction opening of the two blocks of sheet glass 0 making hollow plate glass.Or the fixture 502 vacuumizing the frog mouth shape of welded encapsulation machine 5 is equipped with caulking gum lip limit, and the caulking gum lip limit of the fixture 502 of frog mouth shape is clamped beyond two blocks of sheet glass 0 of the making hollow plate glass being reserved with suction opening.From the outside toward the sticking liquid of fixture 502 caulking gum lip limit Coating tape of frog mouth shape.LED illumination lamp 509 illuminates inside the fixture 502 of frog mouth shape, camera 510 aims at the glass welding block 505 on the suction opening being placed on the two blocks of sheet glass 0 making hollow plate glass, whether the laser can observing laser heater 508 trial fire impinges upon on the glass welding block 505 on the suction opening of the two blocks of sheet glass 0 making hollow plate glass, and vacuum pump is by vacuumizing inside the fixture 502 of air suction pipe 501 pairs of frog mouth shapes.The laser of laser heater 508 impinges upon the glass welding block 505 on suction opening, be placed on make hollow plate glass two blocks of sheet glass 0 suction opening on glass welding block 505 by after laser heater 508 heat fused, electro-magnet 506 is energized, pressing plate 507 flattens being placed on the glass welding block 505 that the suction opening of two blocks of sheet glass 0 of making hollow plate glass has melted, seal welding suction opening.J) vacuum pump stops bleeding, and the fixture 502 of frog mouth shape is taken off from the vacuum flat glass made.
Shown in Figure 10, make the method for solar energy collector as follows: a) cut one piece of bulk rectangle ordinary plate glass, then cut the bulk rectangular flat plate glass with raised support point that one piece of, length identical with the width of aforementioned bulk rectangle ordinary plate glass slightly grows a bit.B) to polish the bulk rectangle ordinary plate glass that cuts down and the bulk rectangular flat plate glass with raised support point with glass sander, need the side of welding to polish chamfering, as chamfering of polishing during welding metal.C) heat adding on hott bed respectively bulk rectangle ordinary plate glass with the bulk rectangular flat plate glass of raised support point, then bulk rectangle ordinary plate glass is bent to L shape along broadside, just becomes L shape simple glass, the bulk rectangle glass raised support point with raised support point is inwardly bent to L shape along broadside, just becomes the glass of L shape with raised support point.D) L shape simple glass and the L shape glass with raised support point is superimposed, L shape withstands on L shape simple glass with the glass inner side of raised support point with the raised support point side, puts into glass clamping device 2 up and down after alignment.E) with glass-encapsulated welding edge machine 1, L shape simple glass and the L shape banding welding equipment with the glass of raised support point being connected together, leaving suction opening in advance when welding long limit with the glass of raised support point of L shape simple glass and L shape.F) with vacuumizing welded encapsulation machine 5 after suction opening seal welding, L shape simple glass and L shape are just welded into a L shape vacuum glass 601 with the glass of raised support point.G) two the L shape vacuum glass 601 bonding one-tenth rectangle vacuum glass flat tube welded.H) cut length and width degree in the mouth of pipe that two block lengths are less than rectangle vacuum glass flat tube and equal the small rectangular ordinary plate glass of the mouth of pipe inner width of rectangle vacuum glass flat tube, cut the small rectangular sheet glass with raised support point that two piece sizes are identical with aforementioned small rectangular ordinary plate glass.I) to polish the small rectangular ordinary plate glass that cuts down and the small rectangular sheet glass with raised support point with glass sander, need the side of welding to polish chamfering, as chamfering of polishing during welding metal.J) small rectangular ordinary plate glass and the small rectangular sheet glass with raised support point, pairing welded encapsulation becomes broadside side to have the small rectangular hollow sheet glass of suction opening.K) welded encapsulation vaccum suction pipe 603 on the suction opening of small rectangular hollow sheet glass.L) with the vaccum suction pipe 603 of vacuum pump from small rectangular hollow sheet glass, small rectangular hollow sheet glass is vacuumized, then, after fire seals the vaccum suction pipe 603 of small rectangular hollow sheet glass, small rectangular vacuum flat glass 602 is just become.M) be bonded on two mouths of pipe of rectangle vacuum glass flat tube respectively with two pieces of small rectangular vacuum flat glass 602, due to long in the mouth of pipe that the length of small rectangular vacuum flat glass 602 is less than rectangle vacuum glass flat tube, so next mouth can be stayed on the mouth of pipe of the rectangle vacuum glass flat tube of that side of vaccum suction pipe 603 of small rectangular vacuum flat glass 602, two mouths that two mouths of pipe of rectangle vacuum glass flat tube stay, be distributed under one upper one on two mouths of pipe of rectangle vacuum glass flat tube interlacedly, water-in 604 is on the downside of the mouth of pipe of rectangle vacuum glass flat tube, water outlet 605 is on the upside of the mouth of pipe of rectangle vacuum glass flat tube.N) sticky threading water pipe on water-in 604, water outlet 605 glues and takes on water pipe.

Claims (3)

1. one kind makes the equipment of hollow plate glass, make the equipment of vacuum flat glass primarily of float process sheet glass machine, glass cutting machine, glass sander, glass-encapsulated welding edge machine, glass chamber pneumatic sealing test machine, vacuumize welded encapsulation machine composition, it is characterized in that: the equipment making vacuum flat glass also comprises: glass particle maker, cloth spills glass particle device (4) or gill net device (3) and glass clamping device (2), glass particle maker is after high temp glass liquation being squeezed out from aperture with screw extrusion pump, segment particle is cut into the soft glass bar also do not solidified, these segment particles become ball particle under the effect of its own face tension force, or the glass bar solidified is carried out cutting into segment particle, it is by track (401) that cloth spills glass particle device (4), dolly (402), the container (406) of splendid attire glass particle (407), several hopper channel (408), solenoid door (403) and lower electromagnetic valve (404) composition, dolly (402) driven by motor dolly (402) vehicle wheel rotation on dolly (402) makes dolly (402) in the upper walking of two horizontal rail (401), dolly (402) spills the container (406) of piston connection splendid attire glass particle (407) of the hydraulicefficiency elevation structure (405) of glass particle device (4) below by cloth, the container (406) of splendid attire glass particle (407) has several slightly larger than glass particle (407) diameter below, only allow the hopper channel (408) that a glass particle (407) is passed through, the stainless steel baffle plate being contained in the lower electromagnetic valve (404) on hopper channel (408) the right reaches hopper channel (408) lower end, a horizontal joint lyriform pore is had in each hopper channel (408) left side, when the stainless steel comb of solenoid door (403) inserts in the horizontal joint lyriform pore in hopper channel (408) left side, the hopper channel (408) between the stainless steel baffle plate and the stainless steel comb of solenoid door (403) of lower electromagnetic valve (404) can only retain a glass particle (407), the structure of gill net device (3) is as follows: a stainless (steel) wire with steel reinforcing (309) identical with the tin pond size of float process sheet glass is covered with neatly downward draw point (310), a screw rod (303) is straight up equipped with at four angles of rectangle stainless (steel) wire (309) respectively, screw rod (303) is screwed in the worm gear and nut (302) that spiral feeds, worm gear and nut (302) is contained on four angles of rectangle metal frame (301), drive sprocket (305) rotating shaft of sprocket motors (304) is equipped with, drive sprocket (305) drives driven sprocket (306) to rotate by chain (307), driven sprocket (306) drives worm gear and nut (302) rotation to make screw rod (303) mobile by worm screw (308), thus rectangle stainless (steel) wire (309) is elevated, the structure of glass clamping device (2) is as follows: a certain height level on the floor of the plane both sides that the two pieces of sheet glass (0) making hollow plate glass contact is filled with the hydro-cylinder of hydraulic positioning mechanism (210), floor after the hydraulic positioning mechanism (210) on the right of the plane that the two pieces of sheet glass (0) making hollow plate glass contact vertically is filled with the hydro-cylinder of the hydraulicefficiency elevation structure (201) of glass clamping device (2), an aduncate mechanical arm (202) is respectively equipped with in the piston both sides of the hydraulicefficiency elevation structure (201) of glass clamping device (2), the end of mechanical arm (202) is equipped with Hydraulic Clamping Mechanism (206), the piston of Hydraulic Clamping Mechanism (206) is flexibly connected with one piece of middle position being slightly less than the rectangle steel plate (208) of the two pieces of sheet glass (0) making hollow plate glass by pressure-loaded bearing (207), the spring of exerting pressure (209) of a circle bottom belt rubber pad is equipped with in rectangle steel plate (208) submarginal place, the bottom of the rubber pad of the spring of exerting pressure (209) with rubber pad is pressed in the submarginal place of the two pieces of sheet glass (0) making vacuum flat glass, pressure-loaded bearing (207) the outer surface cover on the left side has the follower gear (205) of glass clamping device (2), the rotating machine (203) of the glass clamping device (2) driving rectangle steel plate (208) to rotate the mechanical arm (202) on Hydraulic Clamping Mechanism (206) side on the left side is equipped with, the rotating machine (203) of glass clamping device (2) drives the follower gear (205) of glass clamping device (2) to rotate by the driving toothed gear (204) of glass clamping device (2), thus drive rectangle steel plate (208) and two pieces of sheet glass (0) of making hollow plate glass of being clamped by spring of exerting pressure (209) to rotate, horizontal running mechanism drives described glass-encapsulated welding edge machine (1) to move horizontally, described glass-encapsulated welding edge machine (1) is by hydraulicefficiency elevation structure (107), glass solder feeding machanism, Ping Hu heating plasma mechanism (110) and rolling press-wheel (111) composition, the support (100) of horizontal running mechanism is fixed on outside the hydro-cylinder of hydraulicefficiency elevation structure (201) of glass clamping device (2), the two ends of the screw (101) of horizontal running mechanism are contained in support (100) upper end by brasses bearing, the two ends of the slide bar (102) of horizontal running mechanism are fixed on the support (100) of the horizontal running mechanism below the screw (101) of horizontal running mechanism, the drive-motor (104) of horizontal running mechanism is fixed on the support (100) of the horizontal running mechanism on the right, the drive-motor (104) of horizontal running mechanism drives the follower gear (106) of the horizontal running mechanism be equipped with on screw (101) right-hand member of horizontal running mechanism to rotate by the driving toothed gear (105) of the horizontal running mechanism in rotating shaft, the screw (101) of horizontal running mechanism is screwed in support (103) screw of horizontal running mechanism, the slide bar (102) of horizontal running mechanism inserts in support (103) slide opening of horizontal running mechanism, the support (103) of horizontal running mechanism is equipped with the hydraulicefficiency elevation structure (107) of described glass-encapsulated welding edge machine (1) below, a kind of glass solder container of glass solder feeding machanism, Ping Hu heating plasma mechanism (110) and rolling press-wheel (111) are installed successively below the piston of the hydraulicefficiency elevation structure (107) of described glass-encapsulated welding edge machine (1), pin type magnetic valve is housed above the funnel inlet of glass solder container bottom, the outlet of funnel is pressed in the top of the two pieces of sheet glass (0) making hollow plate glass, and has a breach that glass solder can be allowed to spill on the hopper outlet near Ping Hu heating plasma mechanism (110) that side, or capstan winch volume (108) of another kind of glass solder feeding machanism is contained in by the hydro-cylinder of the hydraulicefficiency elevation structure (107) of described glass-encapsulated welding edge machine (1), (108) are inner is wrapped ribbon glass solder for capstan winch volume, the barbed clip wheel (109) of the glass solder feeding machanism of band capstan winch volume (108) is installed successively below the piston of the hydraulicefficiency elevation structure (107) of described glass-encapsulated welding edge machine (1), Ping Hu heating plasma mechanism (110) and rolling press-wheel (111), the head of the ribbon glass solder that capstan winch volume (108) stretches out is pressed between barbed clip wheel (109) and two pieces of sheet glass (0) tops making hollow plate glass, the head of clip wheel (109) the turning handle ribbon glass solder that clip wheel driven by motor is barbed is delivered to below Ping Hu heating plasma mechanism (110), the described structure vacuumizing welded encapsulation machine (5) is as follows: on beyond the suction opening that the edge that the fixture (502) of frog mouth shape is clipped in two pieces of sheet glass (0) of described glass-encapsulated welding edge machine (1) welding production hollow plate glass stays in advance, the fixture (502) of frog mouth shape is equipped with caulking gum lip limit, the inner exterior pottery being fixed on the polycrystal carborundum well heater (504) of two pressure spring (503) lower ends of the fixture (502) of frog mouth shape be pressed in be placed with glass welding block (505) suction opening on, the fixture (502) of frog mouth shape is received on vacuum pump by air suction pipe (501), or described in vacuumize the structure of welded encapsulation machine (5) as follows: on beyond the suction opening that two pieces of sheet glass (0) edges that the fixture (502) of frog mouth shape is clipped in described glass-encapsulated welding edge machine (1) welding production hollow plate glass stay in advance, the fixture (502) of frog mouth shape is equipped with caulking gum lip limit, the fixture (502) of frog mouth shape is inner is equipped with laser heater (508), LED illumination lamp (509), camera (510), electro-magnet (506) and pressing plate (507), the illumination of laser heater (508) is on the suction opening being placed with glass welding block (505), camera (510) aims at the suction opening being placed with glass welding block (505), the fixture (502) of frog mouth shape is received on vacuum pump by air suction pipe (501).
2. make the technical process of hollow plate glass, it is characterized in that: the technical process making vacuum flat glass is as follows: a) raw material producing glass is put in pincers pot and heats, after chemical reaction generates glass melt, b) the screw extrusion pump of float process sheet glass machine is expressed to Xi Chi a certain amount of high temp glass liquation, the heat melts that the high temp glass liquation that solid tin in tin pond is flow to passes out, because the proportion of high temp glass liquation is less than the proportion of tin melt, so high temp glass liquation swims in above tin melt, high temp glass liquation and tin melt cooled and solidified, take out the sheet glass after solidifying, c) after glass particle maker screw extrusion pump squeezes out high temp glass liquation from aperture, segment glass particle (407) is cut into the soft glass bar also do not solidified, these segment glass particles (407) become ball particle under the effect of its own face tension force, or the glass bar solidified is carried out cutting into segment glass particle (407), d) in float process sheet glass process, increase in high temp glass liquation cooling viscosity, when not also being frozen into sheet glass, the cloth electric motor spilt on the dolly (402) of glass particle device (4) drives the vehicle wheel rotation of dolly (402) to make dolly (402) in the upper walking of two horizontal rail (401), the glass particle (407) inflow hopper channel (408) that container (406) below dolly (402) is inner, solenoid door (403) energising pulls stainless steel comb to extract out from the horizontal joint lyriform pore in hopper channel (408) left side, nethermost that glass particle (407) in hopper channel (408) touches the stainless steel plate of lower electromagnetic valve (404), then solenoid door (403) dead electricity stainless steel comb turns back to again in the horizontal joint lyriform pore of hopper channel (408) left side under the promotion of reset itself spring, just only a glass particle (407) is left in each hopper channel (408) like this between solenoid door (403) stainless steel comb and lower electromagnetic valve (404) stainless steel plate, finally descending electromagnetic valve (404) to be energized pulls stainless steel plate to leave hopper channel (408) lower end, each hopper channel (408) drops out a glass particle (407), fall on the sheet glass that also do not solidify, and then descend electromagnetic valve (404) dead electricity stainless steel plate under the promotion of reset itself spring, reach hopper channel (408) lower end, namely lower electromagnetic valve (404) is closed, melt after the bottom of these glass particles fallen down (407) absorbs the heat of the sheet glass also do not solidified, be bonded on the sheet glass that also do not solidify, dolly (402) is constantly walked on track (401), just there is row's glass particle (407) to drop to the sheet glass that also do not solidify from hopper channel (408) lower end at a certain distance, formed and there is the sheet glass being uniformly distributed raised support point, or in float process sheet glass process, glass melt be squeezed into Xi Chi stable after, sprocket motors (304) reversion of gill net device (3), drive sprocket (305) drives the rotation of two driven sprockets (306) by chain (307), thus drive the rotation of two worm screws (308), worm gear and nut (302) rotation that two worm screws (308) drive four spirals to feed, thus make spiral feed four screw rods (303) move down, four screw rods (303) that spiral feeds move down and drive rectangle stainless (steel) wire (309) to decline, draw point (310) below rectangle stainless (steel) wire (309) thrusts the surface of the glass melt after stablizing, by the time when high temp glass liquation cooling viscosity increases, the sprocket motors (304) of gill net device (3) rotates forward, drive sprocket (205) drives the rotation of two driven sprockets (306) by chain (307), thus drive the rotation of two worm screws (308), worm gear and nut (302) rotation that two worm screws (308) drive four spirals to feed, thus make spiral feed four screw rods (303) move up, four screw rods (303) that spiral feeds move up and drive rectangle stainless (steel) wire (309) to rise, draw point (310) below rectangle stainless (steel) wire (309) is extracted from stable glass melt surface, due to the capillary effect of glass melt, after draw point (310) below rectangle stainless (steel) wire (309) is pulled out from glass melt, neat glass cone group is left on glass melt surface, then these glass cone group slowly reduces the sheet glass just defining and have and be uniformly distributed raised support point, e) cut one piece of rectangular ordinary plate glass with one piece with it identical the having of size be uniformly distributed the sheet glass of raised support point, f) be uniformly distributed the rectangular flat plate glass of raised support point with polish have identical with size of rectangle ordinary plate glass that cut down of glass sander, need the side of welding to polish chamfering, as chamfering of polishing during welding metal, g) the rectangular flat plate glass side being uniformly distributed raised support point is with to be pressed on rectangle ordinary plate glass, then two pieces of sheet glass (0) of above-mentioned making hollow plate glass are superimposed and put into glass clamping device (2), made the position of two pieces of sheet glass (0) of hollow plate glass by two hydraulic positioning mechanism (210) adjustment two pieces, in the hydro-cylinder of the hydraulicefficiency elevation structure (201) of glass clamping device (2), increase or reduce the height that hydraulic efficiency oil just can adjust Hydraulic Clamping Mechanism (206), the piston of Hydraulic Clamping Mechanism (206) is exerted pressure to rectangle steel plate (208) by pressure-loaded bearing (207), rectangle steel plate (208) by spring of exerting pressure (209) and rubber pad the outside surface to the two pieces of sheet glass (0) making hollow plate glass to exert pressure, clamp two pieces of sheet glass (0) of making hollow plate glass, h) drive-motor (104) of horizontal running mechanism drives the follower gear (106) of horizontal running mechanism to rotate by the driving toothed gear (105) of the horizontal running mechanism in rotating shaft, thus the screw (101) of horizontal running mechanism is rotated, the screw (101) of horizontal running mechanism rotates and makes the support (103) of horizontal running mechanism in the upper slip of the slide bar (102) of horizontal running mechanism, the piston of the hydraulicefficiency elevation structure (107) of the glass-encapsulated welding edge machine (1) below the support (103) of horizontal running mechanism moves down, above a kind of funnel inlet of glass solder container bottom of glass solder feeding machanism, pin type solenoid valves is housed to open, the funnel near Ping Hu heating plasma mechanism (110) that side is allowed to spill glass solder from the breach of mouth, or the head of clip wheel (109) the turning handle ribbon glass solder that the clip wheel driven by motor of another kind of glass solder feeding machanism is barbed is delivered to below Ping Hu heating plasma mechanism (110), the support (103) of horizontal running mechanism from one end to the other side moves, Ping Hu heating plasma mechanism (110) heating molten glass solder and make the upper edge surface of two pieces of sheet glass (0) of hollow plate glass, the glass solder that then rolling press-wheel (111) is pressed in fusing makes the upper edge surface of two pieces of sheet glass (0) of the making hollow plate glass of the glass solder of fusing and fusing closely to combine seal welding, after sealing weld connects the one side of the two pieces of sheet glass (0) making hollow plate glass, stop welding, the hydraulicefficiency elevation structure (201) of glass clamping device (2) is raised by the Hydraulic Clamping Mechanism (206) on mechanical arm (202) the two pieces of sheet glass (0) welding making hollow plate glass on one side, the rotating machine (203) of the glass clamping device (2) on mechanical arm (202) drives the follower gear (205) of glass clamping device (2) to rotate by the driving toothed gear (204) of glass clamping device (2), thus drive two pieces of sheet glass (0) of rectangle steel plate (208) and making hollow plate glass to rotate together, forward side to beyond two pieces of sheet glass (0) of the making hollow plate glass that sealing weld connects, glass-encapsulated welding edge machine (1) starts the limit that seal welding has forwarded two pieces of sheet glass (0) of the making hollow plate glass also do not welded of top to, until four side welds making two pieces of sheet glass (0) of vacuum flat glass are received only stay next suction opening, then the two pieces of sheet glass (0) making hollow plate glass are taken off from glass clamping device (2), the lip limit of the fixture (502) i) vacuumizing the frog mouth shape of welded encapsulation machine (5) being equipped with caulking gum is clamped beyond two pieces of sheet glass (0) of the making hollow plate glass of reserved suction opening, from the outside toward the sticking liquid of caulking gum lip limit Coating tape of the fixture (502) of frog mouth shape, in fixture (502) the inside of frog mouth shape, on the suction opening that the polycrystal carborundum well heater (504) being fixed on two pressure spring (503) lower ends is pressed in the two pieces of sheet glass (0) making hollow plate glass on surface glass welding block (505), vacuum pump is vacuumized the fixture of frog mouth shape (502) the inside by air suction pipe (501), then polycrystal carborundum well heater (504) energising intensification heat fused be pressed in the two pieces of sheet glass (0) making hollow plate glass suction opening on glass welding block (505), pressure spring (503) flattens the glass welding block (505) of fusing by the exterior pottery of polycrystal carborundum well heater (504) on the suction opening of the two pieces of sheet glass (0) making hollow plate glass, or the fixture (502) vacuumizing the frog mouth shape of welded encapsulation machine (5) is equipped with caulking gum lip limit, the caulking gum lip limit of the fixture (502) of frog mouth shape is clamped beyond two pieces of sheet glass (0) of the making hollow plate glass being reserved with suction opening, from the outside toward the sticking liquid of fixture (502) caulking gum lip limit Coating tape of frog mouth shape, LED illumination lamp (509) illuminates fixture (502) the inside of frog mouth shape, camera (510) aims at the glass welding block (505) on the suction opening being placed on the two pieces of sheet glass (0) making hollow plate glass, whether can observe the laser that laser heater (508) fires for adjustment impinges upon on the glass welding block (505) on the suction opening of the two pieces of sheet glass (0) making hollow plate glass, vacuum pump is vacuumized by fixture (502) the inside of air suction pipe (501) to frog mouth shape, the laser of laser heater (508) impinges upon the glass welding block (505) on suction opening, be placed on make hollow plate glass two pieces of sheet glass (0) suction opening on glass welding block (505) by after laser heater (508) heat fused, electro-magnet (506) is energized, pressing plate (507) is being placed on glass welding block (505) pressing making and the suction opening of two pieces of sheet glass (0) of hollow plate glass has melted, seal welding suction opening, j) vacuum pump stops bleeding, and the fixture of frog mouth shape (502) is taken off from the vacuum flat glass made.
3. make the method for solar energy collector, it is characterized in that: a) cut one piece of bulk rectangle ordinary plate glass, then cut one piece of, length identical with the width of aforementioned bulk rectangle ordinary plate glass any bulk rectangular flat plate glass with raised support point slightly long, b) to polish the bulk rectangle ordinary plate glass that cuts down and the bulk rectangular flat plate glass with raised support point with glass sander, need the side of welding to polish chamfering, as chamfering of polishing during welding metal, c) heat adding on hott bed respectively bulk rectangle ordinary plate glass with the bulk rectangular flat plate glass of raised support point, then bulk rectangle ordinary plate glass is bent to L shape along broadside, just becomes L shape simple glass, the bulk rectangular flat plate glass raised support point with raised support point is inwardly bent to L shape along broadside, just becomes the glass of L shape with raised support point, d) L shape simple glass and the L shape glass with raised support point is superimposed, L shape withstands on L shape simple glass with the glass inner side band raised support point side of raised support point, puts into glass clamping device (2) up and down after alignment, e) with glass-encapsulated welding edge machine (1), L shape simple glass and the L shape banding welding equipment with the glass of raised support point being connected together, leaving suction opening in advance when welding long limit with the glass of raised support point of L shape simple glass and L shape, f) with vacuumizing welded encapsulation machine (5) after suction opening seal welding, L shape simple glass and L shape are just welded into a L shape vacuum glass (601) with the glass of raised support point, g) two L shape vacuum glass (601) the bonding one-tenth rectangle vacuum glass flat tube welded, h) cut length and width degree in the mouth of pipe that two block lengths are less than rectangle vacuum glass flat tube and equal the small rectangular ordinary plate glass of the mouth of pipe inner width of rectangle vacuum glass flat tube, cut the small rectangular sheet glass with raised support point that two piece sizes are identical with aforementioned small rectangular ordinary plate glass, i) to polish the small rectangular ordinary plate glass that cuts down and the small rectangular sheet glass with raised support point with glass sander, need the side of welding to polish chamfering, as chamfering of polishing during welding metal, j) small rectangular ordinary plate glass and the small rectangular sheet glass with raised support point, pairing welded encapsulation becomes broadside side to have the small rectangular hollow sheet glass of suction opening, k) welded encapsulation vaccum suction pipe (603) on the suction opening of small rectangular hollow sheet glass, l) with the vaccum suction pipe (603) of vacuum pump from small rectangular hollow sheet glass, small rectangular hollow sheet glass is vacuumized, then, after fire seals the vaccum suction pipe (603) of small rectangular hollow sheet glass, small rectangular vacuum flat glass (602) is just become, m) be bonded on two mouths of pipe of rectangle vacuum glass flat tube respectively with two pieces of small rectangular vacuum flat glass (602), the mouth of pipe that length due to small rectangular vacuum flat glass (602) is less than rectangle vacuum glass flat tube is interior long, so next mouth can be stayed on the mouth of pipe of the rectangle vacuum glass flat tube of vaccum suction pipe (603) that side of small rectangular vacuum flat glass (602), two mouths that two mouths of pipe of rectangle vacuum glass flat tube stay, be distributed under one upper one on two mouths of pipe of rectangle vacuum glass flat tube interlacedly, water-in (604) is on the downside of the mouth of pipe of rectangle vacuum glass flat tube, water outlet (605) is on the upside of the mouth of pipe of rectangle vacuum glass flat tube, n) at the upper sticky threading water pipe of water-in (604), water pipe is taken on upper the gluing of water outlet (605).
CN201410134161.XA 2014-03-28 2014-03-28 Make the equipment and process flow process of hollow plate glass and make the method for solar energy collector Expired - Fee Related CN103922574B (en)

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