A kind of automation battery pole plate brush limit machine
[technical field]
The present invention relates to battery technical field of processing equipment, particularly a kind of automation battery pole plate brush limit machine.
[background technology]
Electric bicycle industry development is rapid, lead-acid battery electric bicycle industry has a great development, along with increasing of electric bicycle, lead-acid battery demand is also increased gradually, the battery pole plates of lead-acid accumulator is as a vitals, when battery pole plates is made, multi-joint grid divides and is cut to after monolithic pole plate through slitting mill, pole plate four limits there will be burr, distortion, the phenomenons such as edge is irregular, cause pole plate Quality Down, have a strong impact on quality and the life-span of battery, therefore need the pole plate after rolling cut to brush limit to ensure accumulator quality, in the time that pole plate is brushed limit, limit is manually brushed in employing mostly, , power is difficult for controlling when on brush the limit, easily cause pole plate distortion, plate ear is loose, pole plate Quality Down, product percent of pass is low, production efficiency is low, the dust polluting environment producing, large to human injury, and workload is large, labour intensity is high.
Nowadays be support rack type for the brush limit machine shell to battery pole plates, behind brush limit, bulky grain waste material directly falls on the ground, these waste materials are leaded heavy metal, seriously polluted to workshop and surrounding enviroment, and conventional brush limit machine is open type, the dust in production process is also very easily on the hazard to operator's health of human body.
Brush limit device also for brushing the important component part of limit machine simultaneously, the patent No. is that the Chinese invention patent of ZL201320224382.7 discloses a kind of brush limit device, the left and right of this device by sliding seat or move up and down for the side to pole plate or bottom and brush limit, but owing to need pole plate dual-side being processed, therefore need two brush limit devices, after the brush limit device of cooperation base and top margin, make to brush limit machine structure and become complicated, increased equipment cost and power cost, operating efficiency is also lower simultaneously.
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, proposes a kind of automation battery pole plate brush limit machine, can realize cleaner production, reduce and pollute, complete automation brush limit, improve working (machining) efficiency, simplify frame for movement, cut down finished cost, improve the quality of products.
For achieving the above object, the present invention proposes a kind of automation battery pole plate brush limit machine, comprise frame, housing and conveying mechanism, described housing and conveying mechanism are fixed in frame, conveying mechanism lies in a horizontal plane in housing, stretch out from the charging aperture of described housing and discharging opening at the two ends of conveying mechanism, described housing is closed, conveying mechanism by the inner chamber of housing every being divided into upper inner chamber and lower inner cavity, the lower inner cavity of described housing is provided with garbage collection mechanism, upper inner chamber is provided with useless dirt adsorbent equipment, described housing is connected with negative pressure pump, on described conveying mechanism, be disposed with two-side synchronous brush limit device by the throughput direction of conveying mechanism, top margin brush limit device and brush limit, base device, described two-side synchronous brush limit device can prolong conveying mechanism vertical direction and pump, described top margin brush limit device is arranged on the top of conveying mechanism, brush limit, base device is arranged on the below of conveying mechanism, the throughput direction that described top margin brush limit device and brush limit, base device can prolong conveying mechanism does left and right reciprocating motion.
As preferably, the air inlet of described negative pressure pump is connected with the upper inner chamber of housing, and the gas outlet of negative pressure pump is communicated with external environment condition, and upper inner chamber and the lower inner cavity of housing are pumped into negative pressure, is conducive to collect in the useless dirt adsorbent equipment of dust in upper inner chamber.
As preferably, described garbage collection mechanism comprises drawer and slide rail, described drawer both sides are fixed on housing through slide rail, the bottom of described housing is provided with opening, in the inner chamber of housing, be provided with fixing thick stick, the parallel both sides that are connected to opening of described fixing thick stick, on the sidewall of fixing thick stick, be provided with slide rail, the dual-side of the described drawer that gathers materials embeds and is arranged in slide rail, on the described drawer that gathers materials, be provided with handle, the drawer that gathers materials can pull out or push action smoothly by handle, in the time that battery pole plates is brushed limit, waste material gathers materials in drawer because self gravitation will fall to, effectively reduce the pollution to environment and the injury to human body, after being collected into specification, pull out the drawer that gathers materials, very convenient, save the labour that tradition is swept workshop.
As preferably, the width summation of the described drawer that gathers materials is 2/3rds of housing width, guarantees waste material to be all collected into and to gather materials in drawer.
As preferably, described fixing thick stick is fixed on the inwall of housing through framework, fixed bar is installed firmer, and the drawer that prevents from gathering materials excessive causing of load drops.
As preferably, described conveying mechanism comprises the first conveyer belt and second conveyer belt of synchronous rotation, two-side synchronous brush limit device and top margin brush limit device are connected on the first conveyer belt, brush limit, base device is connected on the second conveyer belt, the top face of the first described driving-belt is provided with a pair of pole plate backstay, the top of described pole plate backstay is provided with fixed bar, on described fixed bar, be provided with the supporting mechanism that support polar plate is vertically placed, the bottom of the second described conveyer belt offers opening, pole plate is by being placed between two pole plate location-plates, install very convenient, there is supporting mechanism support cells pole plate, prevent pole plate run-off the straight, affect following process.
As preferably, described supporting mechanism comprises gripper shoe and expansion link, described gripper shoe is vertically arranged on the first conveyer belt and between two pole plate backstays, one end of described expansion link is connected with gripper shoe, the other end of expansion link is connected with fixed bar, by expansion link supported plate, thereby ensure vertical the putting of battery pole plates, have and prevent that pole plate from tilting and the function spacing to pole plate.
As preferably, described two-side synchronous brush limit device comprises the CD-ROM drive motor and the brush limit assembly that are fixed in sliding seat, described brush limit assembly comprises drive, rotating shaft and two brush limit cylinders, described drive and brush limit cylinder are connected to the two ends of rotating shaft, described drive is connected with drive motor, thereby sliding seat pumps and drives two brush limit assemblies to pump at pole plate side on conveying mechanism, realizes the synchronous brush limit processing to pole plate dual-side.
As preferably, two described brush limit cylinders are distributed in the both sides of the first conveyer belt.
As preferably, the brush limit cylinder of described brush limit, base device is close to the bottom of the second conveyer belt.
Beneficial effect of the present invention: in the present invention, pole plate completes conveying on conveying mechanism, brush limit device and complete successively the synchronous brush limit work of dual-side by two-side synchronous, brush limit device by top margin and complete the brush limit work at pole plate top, complete the brush limit work of pole plate bottom by brush limit, base device, complete thus pole plate is processed, bulky grain waste material directly falls to garbage collection mechanism, and shell connects after negative pressure pump, form negative pressure, be conducive to collect in the useless dirt adsorbent equipment of dust in upper inner chamber, realization cleans production, compared with prior art, the present invention has realized automation processing, save labour, quality of finished product good after processing, the pollution to environment and the injury to human body are reduced, have simple in structure, the advantage that operating efficiency is high.
Feature of the present invention and advantage will be elaborated by reference to the accompanying drawings by embodiment.
[brief description of the drawings]
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of conveying mechanism in the present invention;
Fig. 3 is the front view of two-side synchronous brush limit device in the present invention;
Fig. 4 is the left view of two-side synchronous brush limit device in the present invention;
Fig. 5 is the structural representation of middle shell of the present invention.
In figure: 1-frame, 2-housing, 21-charging aperture, 22-discharging opening, the upper inner chamber of 23-, 24-lower inner cavity, the 25-dirt adsorbent equipment that gives up, 26-opening, 27-fixes thick stick, 28-slide rail, 29-framework, 3-conveying mechanism, 31-the first conveyer belt, 32-the second conveyer belt, 33-pole plate backstay, 34-fixed bar, 4-two-side synchronous brush limit device, 41-sliding seat, 42-CD-ROM drive motor, 43-drive, 44-rotating shaft, 45-brush limit cylinder, 5-top margin brush limit device, 51-gripper shoe, 52-expansion link, brush limit, 6-base device, 7-negative pressure pump, the 8-drawer that gathers materials, 81-handle, 9-slide rail.
[detailed description of the invention]
Consult Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the present invention includes frame 1, housing 2 and conveying mechanism 3, described housing 2 and conveying mechanism 3 are fixed in frame 1, conveying mechanism 3 lies in a horizontal plane in housing 2, stretch out from the charging aperture 21 of described housing 2 and discharging opening 22 at the two ends of conveying mechanism 3, described housing 2 is closed, conveying mechanism 3 by the inner chamber of housing 2 every being divided into upper inner chamber 23 and lower inner cavity 24, the lower inner cavity 24 of described housing 2 is provided with garbage collection mechanism, upper inner chamber 23 is provided with useless dirt adsorbent equipment 25, described housing 2 is connected with negative pressure pump 7, on described conveying mechanism 3, be disposed with two-side synchronous brush limit device 4 by the throughput direction of conveying mechanism 3, top margin brush limit device 5 and brush limit, base device 6, described two-side synchronous brush limit device 4 can prolong conveying mechanism 3 vertical direction and pump, described top margin brush limit device 5 is arranged on the top of conveying mechanism 3, brush limit, base device 6 is arranged on the below of conveying mechanism 3, the throughput direction that described top margin brush limit device 5 and brush limit, base device 6 can prolong conveying mechanism 3 does left and right and moves back and forth, the air inlet of described negative pressure pump 7 is connected with the upper inner chamber 23 of housing 2, and the gas outlet of negative pressure pump 7 is communicated with external environment condition, described garbage collection mechanism comprises gather materials drawer 8 and slide rail 9, described drawer 8 both sides that gather materials are fixed on housing 2 through slide rail 9, the bottom of described housing 2 is provided with opening 26, in the inner chamber of housing 2, be provided with fixing thick stick 27, the parallel both sides that are connected to opening 26 of described fixing thick stick 27, on the sidewall of fixing thick stick 27, be provided with slide rail 28, the dual-side of the described drawer 8 that gathers materials embeds and is arranged in slide rail 28, on the described drawer 8 that gathers materials, be provided with handle 81, the width summation of the described drawer 8 that gathers materials is 2/3rds of housing width 2, described fixing thick stick 27 is fixed on through framework 29 on the inwall of housing 2, described conveying mechanism 3 comprises the first conveyer belt 31 and second conveyer belt 32 of synchronous rotation, two-side synchronous brush limit device 4 and top margin brush limit device 5 are connected on the first conveyer belt 31, brush limit, base device 5 is connected on the second conveyer belt 32, the top face of the first described driving-belt 31 is provided with a pair of pole plate backstay 33, the top of described pole plate backstay 33 is provided with fixed bar 34, on described fixed bar 34, be provided with the supporting mechanism that support polar plate is vertically placed, the bottom of the second described conveyer belt 32 offers opening 35, described supporting mechanism comprises gripper shoe 51 and expansion link 52, described gripper shoe 51 is vertically arranged on the first conveyer belt 31 and between two pole plate backstays 33, one end of described expansion link 52 is connected with gripper shoe 51, the other end of expansion link 52 is connected with fixed bar 34, described two-side synchronous brush limit device 4 comprises the CD-ROM drive motor 42 and the brush limit assembly that are fixed in sliding seat 41, described brush limit assembly comprises drive 43, rotating shaft 44 and two brush limit cylinders 45, described drive 43 and brush limit cylinder 45 are connected to the two ends of rotating shaft 44, described drive 43 drives and is connected with CD-ROM drive motor 42, two described brush limit cylinders 45 are distributed in the both sides of the first conveyer belt 31, and the brush limit cylinder 45 of described brush limit, base device 6 is close to the bottom of the second conveyer belt 32.
Operation principle of the present invention: in the present invention, conveying mechanism 3 is horizontally set in shell 2, conveying mechanism 3 is for transporting the battery pole plates on limit to be brushed, stretch out from the charging aperture 21 of described housing 2 and discharging opening 22 at the two ends of conveying mechanism 3, by be provided with two-side synchronous brush limit device 4 on conveying mechanism 3, top margin brush limit device 5 and brush limit, base device 6, two-side synchronous brush limit device 4 prolongs the first conveyer belt 31 vertical direction by sliding seat 41 and pumps, the throughput direction that top margin brush limit device 5 prolongs the first driving-belt 31 does left and right and moves back and forth, the throughput direction that brush limit, base device 6 prolongs the second conveyer belt 32 does left and right and moves back and forth, pole plate is put into and is entered between pole plate backstay 33 at the charging aperture 21 of housing 2, support by the supporting mechanism being formed by gripper shoe 51 and expansion link 52, utilize the thrust of expansion link 52 to gripper shoe 51, make pole plate vertical display on the first conveyer belt 31, after the first conveyer belt 31 motions, enter in housing 2, while conveying on conveying mechanism 3, first through two-side synchronous brush limit device 4, two brush limit cylinders 45 of two-side synchronous brush limit device 4 are close to the left and right sides of pole plate, thereby CD-ROM drive motor 42 drives drive 43 to drive the brush limit cylinder 45 being positioned in rotating shaft 44, complete thus the brush limit processing of the dual-side to pole plate, brush limit device 5 by top margin again, the brush limit cylinder 45 of top margin brush limit device 5 is close to the top of pole plate, complete the brush limit processing of pole plate top margin, finally be close to the bottom of pole plate by the brush limit cylinder 45 of brush limit, base device 6, in like manner complete the brush limit processing of pole plate bottom, because housing 2 is closed, make in the process of brush limit, the waste material producing can only be contained in housing 2, conveying mechanism 3 by the inner chamber of housing 2 every being divided into upper inner chamber 23 and lower inner cavity 24, in the time that waste material produces, in the time that battery pole plates is brushed limit, waste material is because self gravitation will fall to the gathering materials in drawer 8 of garbage collection mechanism, by the both sides of the drawer 8 that gathers materials are fixed on housing 2 through slide rail 9, the drawer 8 that makes to gather materials can pull out or push action smoothly by handle 81, after being collected into specification, pull out the drawer 8 that gathers materials, very convenient, save the labour that tradition is swept workshop, by being connected with negative pressure pump 7 at housing 2, the upper inner chamber 23 of housing 2 and lower inner cavity 24 are pumped into negative pressure, be conducive to collect in the useless dirt adsorbent equipment 25 of dust in upper inner chamber 23, effectively reduce the pollution to environment and the injury to human body.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, any scheme after simple transformation of the present invention is all belonged to protection scope of the present invention.