CN103915527B - A kind of solar battery sheet welding detaching equipment - Google Patents

A kind of solar battery sheet welding detaching equipment Download PDF

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Publication number
CN103915527B
CN103915527B CN201410028733.6A CN201410028733A CN103915527B CN 103915527 B CN103915527 B CN 103915527B CN 201410028733 A CN201410028733 A CN 201410028733A CN 103915527 B CN103915527 B CN 103915527B
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solar battery
welding
battery sheet
fixed platform
platform
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CN201410028733.6A
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CN103915527A (en
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吴飞
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United Photovoltaic Shenzhen Co Ltd
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United Photovoltaic Shenzhen Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/186Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a kind of solar battery sheet welding detaching equipment, by fixed platform, welding separating wheel, heat gun, extractor fan forms, the perforation of equally distributed small-bore is had in described fixed platform, the lower surface of described fixed platform connects fixes a fan interface, described fan interface correspondence is connected to all perforation, described extractor fan is connected to fan interface, described fixed platform is located on platform support, fixed platform all around can move according to set path under control of the control system, heat gun and welding separating wheel it is fixed with on the upside of described fixed platform.The present invention considers solar battery sheet high value, broken, difficulty is big, efficiency is low and destroys the factors such as solar battery sheet internal structure in electric cautery dismounting, a kind of effective, controlled contactless detaching equipment of solar battery sheet welding is proposed, reduce the loss of solar battery sheet in unloading process, and be greatly promoted removal efficiency.

Description

A kind of solar battery sheet welding detaching equipment
Technical field
The invention belongs to equipment design field, be specifically related to the manufacture of new forms of energy solar module, quasiconductor The industries such as device encapsulation, particularly relate to a kind of solar battery sheet welding detaching equipment.
Background technology
Solar photovoltaic assembly is a kind of regenerative resource device converting light energy into electric energy.Along with industrialization Development, the demand of the energy is increased sharply by the mankind, and traditional energy is due to its non-renewable continuous minimizing, The crisis of global energy shortage highlights day by day;Further, since a large amount of uses of traditional energy, at traditional energy Exploitation and cause serious ground, waters and atmospheric pollution, to the living environment band of the mankind during using Carry out many serious problems.The contradiction constantly reduced with traditional energy reserves to solve energy demand day by day to increase, In order to meet the mankind to the demand of the energy and reduce traditional energy use destruction to environment, we have to Seek the new reproducible energy to substitute traditional energy.
Owing to having zero-emission, zero energy consumption, the advantage such as inexhaustible, the most desirable, solar energy nearly ten years Photovoltaic technology develops rapidly and is widely applied by various countries.According to statistics, by 2011, global solar photovoltaic Assembly total installation of generating capacity is more than 40GW, and global solar photovoltaic module annual capacity is more than 50GW.
Crystal silicon solar photovoltaic module is to be in series, in encapsulation process by core devices solar battery sheet Be under the contact heating of electric cautery by welding (tin-coated copper strip) successively with the both positive and negative polarity of solar battery sheet Weld together, thus (230W solar photovoltaic assembly comprises to realize the interconnection of solar battery sheet both positive and negative polarity 60 solar battery sheets).
In the interconnection process of solar battery sheet, due to the location error of masterplate, solar battery sheet size Error, the reason of concordance, electric cautery, welding and cell piece of employee's operation itself and often organize the sun Can all solar battery sheet electrical properties and the factor such as appearance color is inconsistent in photovoltaic module so that at the sun In the interconnection process of energy cell piece, often need to reprocess and dismantle.
In rework process, need first to be disassembled by the welding welded, re-start welding the most again.And Owing to solar battery sheet is the silicon materials of the thinnest (about 180um is thick), silicon materials itself are the most crisp, very Easily because operating force is improper, the pressure of flatiron, temperature difference cause solar battery sheet arrisdefect, hidden split or Secretly split.So being easy to damage solar battery sheet in the unloading process of solar battery sheet welding.
At present, the most not relevant patented technology or equipment can solve the difficulty of solar battery sheet welding dismounting, Each manufacturing enterprise generally uses electric cautery to directly heat welding, then dismantles by force on solar battery sheet with hands Welding.This method for dismounting due to during directly heating solar battery sheet with electric cautery, due to Heating-up temperature, heat time heating time and the dynamics directly applied solar battery sheet are difficult to control to, it is easy to lead Cause cell piece is hidden to be split and secretly splits, and high temperature (general about 360 degree) long period heating solar cell piece Also will destroy solar battery sheet internal structure, have a strong impact on solar battery sheet electric property;Secondly with two Hands pushes down solar battery sheet, with flatiron heating welding and separate welding, operation easier is relatively big, very Be easily caused solar battery sheet fragmentation, or damage solar battery sheet positive and negative pole material thus cannot be again Secondary weld;The most this mode of operation is owing to depending entirely on the maneuver of operator, so to operation The requirement of personnel is the highest, and efficiency is the lowest, and the probability dismantled again after reprocessing is the biggest.So solaode The scrappage of sheet is the highest, and solar battery sheet is as the core devices of solar photovoltaic assembly, is the sun Topmost one-tenth this part of energy photovoltaic module, will bring great loss to enterprise.
Summary of the invention
Present invention aims to the not enough of prior art provides a kind of solar battery sheet welding dismounting to set Standby.
To achieve these goals, the technical scheme that the present invention provides is: a kind of solar battery sheet welding is torn open Unload equipment, be made up of fixed platform, welding separating wheel, heat gun, extractor fan, in described fixed platform Having the perforation of equally distributed small-bore, the lower surface of described fixed platform connects fixes a fan interface, Described fan interface correspondence is connected to all perforation, and described extractor fan is connected to fan interface, described fixing Platform is located on platform support, and fixed platform can according to set path all around under control of the control system Mobile, it is fixed with heat gun and welding separating wheel on the upside of described fixed platform.
Described platform support is provided with a horizontal and vertical locating shaft, and described fixed platform passes through locating shaft Being horizontally fixed on platform support, described fixed platform under control of the control system can be along locating shaft with one Constant speed degree all around moves with locating batteries sheet, and described fixed platform has the surface of flat smooth.
Having the perforation of equally distributed small-bore in described fixed platform, the pore size of described perforation exists Between 0.1-10mm, being suitable to extractor fan provides suitable suction.
Described extractor fan is made up of air exhauster, foot valve, exhaust column, and described air exhauster passes through exhaust column It is connected with the fan interface below fixed platform, a foot valve is installed in the middle of described exhaust column, passes through Open and close foot valve, for regulating the suction of fixed platform upper surface.
Described heat gun is installed on the upside of fixed platform, and the muzzle size range of described heat gun is 5-200mm, Described heat gun support set 0-400 DEG C of temperature range, described heat gun air is heated to design temperature time Between less than 2 seconds.
Described welding separating wheel is made up of two identical nonmetal wheels, and said two is nonmetal takes turns by fixing Screw is fixed on and is connected above on support.
Adjust described fixed screw regulate two nonmetal take turns between spacing and chuck strength, the non-gold of said two Belong to wheel and roll the pulling force that welding dismounting is provided, and keep the separated part of welding in unloading process and non-separated part / angle be a fixed value.
Above-mentioned solar battery sheet welding detaching equipment also includes control system, and described control system is by single-chip microcomputer Or self-defined control chip composition, described control system is connected to fixed platform, air exhauster and heat gun, uses Move and the startup of heat gun and stopping in controlling fixed platform, can individually or according to process requirements temporally Order controls successively.
By using such scheme, the present invention provides the most downward suction to fix solar energy by extractor fan Than staff, cell piece on the stationary platform, is pushed down that solar battery sheet is more reliable, operation is simpler, and can be kept away Exempt from the pollution to solar battery sheet because of the contact of finger;Heat gun set at a temperature of to solar-electricity Pond sheet and welding heat from the beginning to the end, can avoid straight to welding and solar battery sheet of firing equipment Contact and and solar battery sheet is produced and damages, additionally use hot gas butt welding band instead and carry out heating than directly Contact heating evenly, more abundant;Additionally welding separating wheel be designed to keep unloading process divides From the most consistent with the angle of non-separate section welding, differing of the pulling force that minimizing produces because of the change of angle Cause, and the chuck strength of welding is adjustable, even if the fault that heating is insufficient occurs after fixing to clamp intensity Time, welding separating wheel also can be unclamped welding and be damaged too to avoid the occurrence of strength separation when exceeding chuck strength Sun can cell piece.In sum, thus mainly the having the beneficial effects that of the present invention:
(1) use controlled hot blast that solar battery sheet is carried out non-contact type heating, it is ensured that solar battery sheet is not Damaged;
(2) uniform suction is used to fix solar battery sheet, fixing reliable, it is no longer necessary to staff is fixed, Readily accessible operation, improves efficiency, it is also possible to avoid artificially contacting and pollute solar battery sheet surface, from And reduce the impairment factor to solar battery sheet;
(3) heat gun and welding separating wheel synchronize, and keep hot spot and burble point consistent;
(4) use the design of welding separating wheel, keep separated part and non-separate section welding in unloading process Between angle consistent;
(5) chuck strength between welding separating wheel is adjustable, after pulling force exceedes the chuck strength of setting, and welding Welding separating wheel can be automatically disengaged, thus avoid excessive pulling force to damage solar battery sheet.
By description below and combine accompanying drawing, the present invention will become more fully apparent, and these accompanying drawings are used for explaining Embodiments of the invention.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment of the present invention solar battery sheet welding detaching equipment.
Fig. 2 is the structure for amplifying schematic diagram of part A in Fig. 1 embodiment.
Fig. 3 is the side structure schematic diagram of embodiment of the present invention solar battery sheet welding detaching equipment.
Fig. 4 is the block diagram that embodiment of the present invention control system connects electrical equipment.
Detailed description of the invention
With reference now to accompanying drawing, describing embodiments of the invention, element numbers similar in accompanying drawing represents similar unit Part.With reference to shown in Fig. 1-3, the embodiment of the present invention provides a kind of solar battery sheet welding detaching equipment, by putting down Platform support 10, fixed platform 11, welding separating wheel 13, heat gun 12, extractor fan form, described in take out Wind apparatus is made up of air exhauster 14, foot valve 16, exhaust column 15, described fixed platform 11 has all The perforation of the small-bore of even distribution, the lower surface of described fixed platform 11 connects fixes a fan interface (in figure not Illustrate), described fan interface correspondence is connected to all perforation, and described extractor fan is connected to fan interface, institute Stating fixed platform 11 to be located on platform support 10, fixed platform can be according to setting under control of the control system Path is all around moved, and described platform support 10 is fixed with connection support 20, described heat gun 12 Being fixed on connection support 20 with welding separating wheel 13, described heat gun 12 and welding separating wheel 13 are located at On the upside of fixed platform 11.
Described platform support 10 is provided with a horizontal and vertical locating shaft 21, and described fixed platform 11 is led to Crossing locating shaft 21 to be horizontally fixed on platform support 10, described fixed platform 11 is under control of the control system All around can move with locating batteries sheet along locating shaft 21 with certain speed, described fixed platform 11 has Have the surface of flat smooth, described fixed platform 11 have the perforation of equally distributed small-bore, described in wear The pore size in hole is between 0.1-10mm, and being suitable to extractor fan provides suitable suction.
Described extractor fan is made up of air exhauster 14, foot valve 16, exhaust column 15, and described air exhauster leads to Cross exhaust column 15 to be connected with fixed platform 11 fan interface below, in the middle of described exhaust column 15, install one Individual foot valve 16, by opening and closing foot valve 16, for regulating fixed platform 11 upper surface Suction.
Described heat gun 12 is installed on the upside of fixed platform 11, and the muzzle size range of described heat gun 12 is 5-200mm, the support of described heat gun 12 sets 0-400 DEG C of temperature range, and air is added by described heat gun 12 Heat was less than 2 seconds to the time of design temperature.
With reference to shown in Fig. 3, described welding separating wheel 13 identical by two nonmetal taken turns 131 and is formed, described Two nonmetal is taken turns 131 and is fixed on the connection support 20 of top by fixed screw 132, by adjusting institute Stating fixed screw 132 and regulate the two nonmetal spacing taken turns between 131 and chuck strengths, said two is nonmetal Wheel 131 rolling provides the pulling force of welding dismounting, and keeps the separated part of welding in unloading process and do not separate Angle between part is a fixed value;
With reference to shown in Fig. 4, above-mentioned solar battery sheet welding detaching equipment also includes control system 19, described Control system 19 is made up of single-chip microcomputer or self-defined control chip, and described control system 19 is connected to fixing flat Platform 11, air exhauster 14 and heat gun 12, can arrange and control the mode that fixed platform 11 all around moves And speed;Can start and stop the heating of heat gun 12;Fixed platform can be put after single operation terminates to In the position set or initial position, can individually or control the most successively according to process requirements.
During dismounting operation, refer to following two embodiments.
Embodiment one:
(1) temperature of heat gun 12, the translational speed of fixed platform 11 and motion track are set;
(2) air exhauster 14 is opened;
(3) tramp with one's feet foot switch 16, closes the air exhauster 14 convulsion to fixed platform 11, at this moment fixes Without suction on platform 11;
(4) being positioned in fixed platform 11 by solar battery sheet to be removed, the both sides of cell piece are close to solid Two limits, location, right angle of fixed platform 11, the direction of such welding is parallel with the motion track of heat gun 12;
(5) release foot switch 16, the suction of air exhauster 14 will hold solar battery sheet to be removed;
(6) it is intended to one end of welding of dismounting with tweezers and is fixed on that two of welding separating wheel 13 are nonmetal to take turns Between 131;
(7) heat gun 12 begins to warm up, and heats rapidly welding to be removed to design temperature, and controls solid Fixed platform 11 moves according to the speed set;
(8) after having dismantled all weldings, step on foot switch 16, take out the solar battery sheet after dismounting welding.
Embodiment two:
(1) take off heat gun 12, set the temperature of heat gun 12;
(2) air exhauster 14 is opened;
(3) tramp with one's feet foot switch 16, closes the air exhauster 14 convulsion to fixed platform 11, at this moment fixes Without suction on platform 11;
(4) solar battery sheet to be removed is positioned in fixed platform 11;
(5) release foot switch 16, the suction of air exhauster 14 will hold solar battery sheet to be removed;
(6) the welding one end to be dismantled clamped by proficiency tweezers, and another holds heat gun 12 and facing to weldering Band removed position heats;
(7) take the hands gentle force of tweezers, separate welding and solar battery sheet slowly;
(8) hands holding heat gun 12 coordinates the hands synchronizing moving taking tweezers, the welding of heating removed position;
(9) after having dismantled all weldings, step on foot switch 16, take out solar battery sheet.
In conjunction with Fig. 1-4, the present invention provides the most downward suction to fix solar battery sheet by extractor fan to exist In fixed platform, push down that solar battery sheet is more reliable, operation is simpler than staff, and can avoid because of finger Contact and pollution to solar battery sheet;Heat gun set at a temperature of to solar battery sheet and weldering Band heats from the beginning to the end, and firing equipment can be avoided directly contacting of welding and solar battery sheet And solar battery sheet is produced and damages, additionally use hot gas butt welding band instead and carry out heating adding than direct contact type Heat evenly, more abundant;Additionally welding separating wheel be designed to keep in unloading process separated part and The angle of non-separate section welding is consistent, reduces the inconsistent of the pulling force that produces because of the change of angle, and The chuck strength of welding is adjustable, even if there is heating insufficient fault after fixing to clamp intensity, and welding Separating wheel also can be unclamped welding and be damaged solaode to avoid the occurrence of strength separation when exceeding chuck strength Sheet.In sum, thus main advantages of the present invention are:
(1) use controlled hot blast that solar battery sheet is carried out non-contact type heating, it is ensured that solar battery sheet is not Damaged;
(2) uniform suction is used to fix solar battery sheet, fixing reliable, it is no longer necessary to staff is fixed, Readily accessible operation, improves efficiency, it is also possible to avoid artificially contacting and pollute solar battery sheet surface, from And reduce the impairment factor to solar battery sheet;
(3) heat gun and welding separating wheel synchronize, and keep hot spot and burble point consistent;
(4) use the design of welding separating wheel, keep separated part and non-separate section welding in unloading process Between angle consistent;
(5) chuck strength between welding separating wheel is adjustable, after pulling force exceedes the chuck strength of setting, and welding Welding separating wheel can be automatically disengaged, thus avoid excessive pulling force to damage solar battery sheet.
Above disclosed only the preferred embodiments of the present invention, can not limit the present invention with this certainly Interest field, the equivalent variations therefore made according to scope of the present invention patent, still belong to the present invention and contained Scope.

Claims (7)

1. a solar battery sheet welding detaching equipment, it is characterised in that: separated by fixed platform, welding Wheel, heat gun, extractor fan form, and described fixed platform has the perforation of equally distributed small-bore, The lower surface of described fixed platform connects fixes a fan interface, and described fan interface correspondence is connected to all wearing Hole, described extractor fan is connected to fan interface, and described fixed platform has the surface of flat smooth, described Fixed platform is located on platform support, and described platform support is provided with a horizontal and vertical locating shaft, institute Stating fixed platform to be horizontally fixed on platform support by locating shaft, described fixed platform is in the control of control system Can all around move with locating batteries sheet along locating shaft with certain speed, on the upside of described fixed platform under Zhi It is fixed with heat gun and welding separating wheel.
2. a kind of solar battery sheet welding detaching equipment, it is characterised in that: described Have the perforation of equally distributed small-bore in fixed platform, the pore size of described perforation 0.1-10mm it Between, being suitable to extractor fan provides suitable suction.
3. a kind of solar battery sheet welding detaching equipment, it is characterised in that: described Extractor fan is made up of air exhauster, foot valve, exhaust column, and described air exhauster is by exhaust column and fixes flat Fan interface below platform is connected, and installs a foot valve, by beating on an off in the middle of described exhaust column Close foot valve, for regulating the suction of fixed platform upper surface.
4. a kind of solar battery sheet welding detaching equipment, it is characterised in that: described Heat gun is installed on the upside of fixed platform, and the muzzle size range of described heat gun is 5-200mm, described heat Air pressure gun support sets 0-400 DEG C of temperature range, and air is heated to the time of design temperature and does not surpasses by described heat gun Spend 2 seconds.
5. a kind of solar battery sheet welding detaching equipment, it is characterised in that: described Welding separating wheel is made up of two identical nonmetal wheels, and nonmetal wheel of said two is fixed by fixed screw Connect up on support.
6. a kind of solar battery sheet welding detaching equipment, it is characterised in that: adjust Described fixed screw regulate two nonmetal take turns between spacing and chuck strength, said two is nonmetal takes turns rolling The pulling force of welding dismounting is provided, and keeps between the separated part of welding in unloading process and non-separate section Angle is a fixed value.
7. a kind of solar battery sheet welding detaching equipment, it is characterised in that: also wrap Including control system, described control system is made up of single-chip microcomputer or self-defined control chip, and described control system is even Receive fixed platform, air exhauster and heat gun, move and the startup of heat gun and stopping for controlling fixed platform Only, control the most successively.
CN201410028733.6A 2014-01-22 2014-01-22 A kind of solar battery sheet welding detaching equipment Active CN103915527B (en)

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CN114951204B (en) * 2022-05-13 2024-01-26 英利能源(中国)有限公司 Recovery method and recovery equipment for recovering welding strip converging strip in photovoltaic module by physical method

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6478249B1 (en) * 1999-03-19 2002-11-12 Jean Pierre Orzel Reel flange

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102476760B (en) * 2010-11-30 2013-06-19 富科-思邦太阳能技术(太仓)有限公司 Rolling equipment and method for solar photovoltaic welding strip tinning machine

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6478249B1 (en) * 1999-03-19 2002-11-12 Jean Pierre Orzel Reel flange

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