CN103915527A - Solar cell and solder strip disassembling device - Google Patents

Solar cell and solder strip disassembling device Download PDF

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Publication number
CN103915527A
CN103915527A CN201410028733.6A CN201410028733A CN103915527A CN 103915527 A CN103915527 A CN 103915527A CN 201410028733 A CN201410028733 A CN 201410028733A CN 103915527 A CN103915527 A CN 103915527A
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Prior art keywords
welding
fixed platform
solar battery
battery sheet
heat gun
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CN201410028733.6A
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CN103915527B (en
Inventor
吴飞
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United Photovoltaic Shenzhen Co Ltd
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United Photovoltaic Shenzhen Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/186Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a solar cell and solder strip disassembling device. The solar cell and solder strip disassembling device comprises a fixing platform, a solder strip separating wheel, a heat gun and an air suction device, wherein small-hole-diameter through holes are evenly distributed in the fixing platform, the lower surface of the fixing platform is fixedly connected with a fan connector, the fan connector is correspondingly connected with all the through holes, the air suction device is connected to the fan connector, the fixing platform is arranged on a platform support, the fixing platform can be controlled by a control system to move in all directions according to the set path, and the heat gun and the solder strip separating wheel are fixed to the upper side of the fixing platform. According to the solar cell and solder strip disassembling device, the factors that a solar cell is high in value and can be easily broken, disassembling difficulty of electric soldering iron is high, disassembling efficiency is low, and the internal structure of the solar cell is damaged are taken into comprehensive consideration, the solar cell and solder strip non-contact type disassembling device is efficient and controllable, the loss of the solar cell in the disassembling process is reduced, and disassembling efficiency is greatly improved.

Description

A kind of solar battery sheet welding detaching equipment
Technical field
The invention belongs to equipment design field, be specifically related to the industries such as the manufacture of new forms of energy solar module, semiconductor packages, relate in particular to a kind of solar battery sheet welding detaching equipment.
Background technology
Solar photovoltaic assembly is a kind of regenerative resource device that is electric energy by light energy conversion.Along with industrialized development, the mankind increase sharply to the demand of the energy, and traditional energy is due to its non-renewable continuous minimizing, and the crisis of global energy shortage highlights day by day; In addition, due to a large amount of uses of traditional energy, in the exploitation of traditional energy and use procedure, cause serious ground, waters and air pollution, bring many serious problems to the mankind's living environment.In order to solve the contradiction that energy demand increases day by day and traditional energy reserves constantly reduce, in order to meet the demand of the mankind to the energy and to reduce the use of traditional energy to the destruction of environment, we have to seek the new reproducible energy and substitute traditional energy.
Owing to thering is zero discharge, zero energy consumption, inexhaustible, the advantage such as desirable on the spot, solar-photovoltaic technology develop rapidly being widely applied by various countries nearly ten years.According to statistics, by 2011, global solar photovoltaic module total installation of generating capacity exceeded 40GW, and global solar photovoltaic module annual capacity exceedes 50GW.
Crystal silicon solar photovoltaic module is to be in series by core devices solar battery sheet, in encapsulation process, be under the contact heating of electric iron, welding (tin-coated copper strip) to be welded together with the both positive and negative polarity of solar battery sheet successively, thereby realize the interconnection (230W solar photovoltaic assembly comprises 60 solar battery sheets) of solar battery sheet both positive and negative polarity.
In the interconnection process of solar battery sheet; due to factors such as all solar battery sheet electrical properties and appearance color in the reason of consistency, electric iron, welding and the cell piece of the error of error, the solar battery sheet size of location masterplate, employee's operation itself and every group of solar photovoltaic assembly are inconsistent; make in the interconnection process of solar battery sheet, often can need to reprocess and dismantle.
In rework process, need first the welding having welded to be disassembled, and then re-start welding.And because solar battery sheet is the silicon materials of very thin (about 180um is thick), silicon materials itself are very crisp again, be easy to because operating force is improper, the pressure of flatiron, temperature difference cause solar battery sheet arrisdefect, hiddenly split or secretly split.So be easy to damage solar battery sheet in the unloading process of solar battery sheet welding.
At present, still not relevant patented technology or equipment can solve the difficulty of solar battery sheet welding dismounting, and each manufacturing enterprise is used electric iron directly to heat welding conventionally, then dismantles by force the welding on solar battery sheet with hand.This method for dismounting is due in the process with the direct heating solar cell piece of electric iron, because heating-up temperature, heating time and the direct dynamics that solar battery sheet is applied are difficult to control, be easy to cause that cell piece is hidden splits and secretly split, and high temperature (general 360 degree left and right) long period heating solar cell piece also will destroy solar battery sheet internal structure, have a strong impact on solar battery sheet electric property; Secondly with two hands push down solar battery sheet, with flatiron heating welding and separate welding, operation easier is larger, is easy to cause solar battery sheet cracked, thereby or the positive and negative pole material of damage solar battery sheet cannot again weld; This mode of operation is owing to depending on operating personnel's gimmick completely in addition, so very high to operating personnel's requirement, efficiency is very very low, and after reprocessing, the probability of dismounting is very large again.The scrappage of solar battery sheet is very high like this, and solar battery sheet is as the core devices of solar photovoltaic assembly, is topmost one-tenth this part of solar photovoltaic assembly, will bring great loss to enterprise.
Summary of the invention
The object of the invention is to provides a kind of solar battery sheet welding detaching equipment for the deficiency of prior art.
To achieve these goals, technical scheme provided by the invention is: a kind of solar battery sheet welding detaching equipment, by fixed platform, welding separates wheel, heat gun, extractor fan composition, in described fixed platform, have the perforation of equally distributed small-bore, the lower surface of described fixed platform is connected and fixed a fan interface, described fan interface correspondence is connecting all perforation, described extractor fan is connected to fan interface, described fixed platform is located on platform support, under the control of control system, fixed platform can all around move according to set path, described fixed platform upside is fixed with heat gun and separates wheel with welding.
Described platform support is provided with a horizontal and vertical locating shaft, described fixed platform is horizontally fixed on platform support by locating shaft, described fixed platform can be mobile with location cell piece all around with certain speed along locating shaft under the control of control system, and described fixed platform has smooth smooth surface.
In described fixed platform, have the perforation of equally distributed small-bore, the pore size of described perforation is between 0.1-10mm, and being suitable for extractor fan provides suitable suction.
Described extractor fan is made up of air exhauster, foot valve, exhaust column, described air exhauster is connected with the fan interface below fixed platform by exhaust column, a foot valve is installed, by opening and closing foot valve, for regulating the suction of fixed platform upper surface in the middle of described exhaust column.
Described heat gun is installed on fixed platform upside, and the muzzle size range of described heat gun is 5-200mm, and 0-400 ℃ of temperature range set in described heat gun support, and described heat gun is no more than 2 seconds by air heat to the time of design temperature.
Described welding separates wheel and is made up of two identical nonmetal wheels, and described two nonmetal wheels by fixed screw are fixed in the connection bracket of top.
Adjust described fixed screw and regulate spacing and the chuck strength between two nonmetal wheels, described two nonmetal take turns to roll the pulling force of welding dismounting is provided, and keep in unloading process welding separating part and not the angle between separating part be a fixed value.
Above-mentioned solar battery sheet welding detaching equipment also comprises control system, described control system is made up of single-chip microcomputer or self-defined control chip, described control system is connected to fixed platform, air exhauster and heat gun, for controlling that fixed platform moves and the startup of heat gun and stopping, can be separately or according to process requirements control successively in chronological order.
By adopting such scheme, the present invention provides even downward suction fixed solar cell piece in fixed platform by extractor fan, push down than staff that solar battery sheet is more reliable, operation is simpler, and can avoid contact because of the finger pollution to solar battery sheet; Heat gun heats from the beginning to the end solar battery sheet and welding at the temperature of setting, can avoid direct contact of firing equipment to welding and solar battery sheet and and solar battery sheet is produced and is damaged, use instead in addition hot gas butt welding band heat than direct contact type heating more evenly, more abundant; The design that welding separates wheel in addition can keep in unloading process the angle of separating part and separating part welding not consistent, reduce the inconsistent of the pulling force that produces because of the variation of angle, and the chuck strength of welding is adjustable, even fixing to clamp after intensity while there is the inadequate fault of heating, welding separates wheel and also can in the time exceeding chuck strength, unclamp welding and damage solar battery sheet to avoid occurring powerful separation.In sum, main beneficial effect of the present invention is thus:
(1) adopt controlled hot blast to carry out non-contact type heating to solar battery sheet, guarantee that solar battery sheet is injury-free;
(2) adopt uniform suction to fix solar battery sheet, fixing reliable, no longer need staff to fix, be convenient to disassembling section, raise the efficiency, can also avoid artificial contact and pollution solar battery sheet surface, thereby reduce the impairment factor to solar battery sheet;
(3) heat gun separates wheel synchronously with welding, keeps hot spot and burble point consistent;
(4) adopt welding to separate the design of wheel, keep in unloading process separating part with the angle between separating part welding is not consistent;
(5) chuck strength between welding separation wheel is adjustable, and when pulling force exceedes after the chuck strength of setting, welding can separate wheel from welding by automatic trip, thereby avoids excessive pulling force damage solar battery sheet.
By following description also by reference to the accompanying drawings, it is more clear that the present invention will become, and these accompanying drawings are used for explaining embodiments of the invention.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment of the present invention solar battery sheet welding detaching equipment.
Fig. 2 is the structure for amplifying schematic diagram of A part in Fig. 1 embodiment.
Fig. 3 is the side structure schematic diagram of embodiment of the present invention solar battery sheet welding detaching equipment.
Fig. 4 is the block diagram that embodiment of the present invention control system connects electric component.
Embodiment
With reference now to accompanying drawing, describe embodiments of the invention, in accompanying drawing, similarly element numbers represents similar element.Shown in figure 1-3, the embodiment of the present invention provides a kind of solar battery sheet welding detaching equipment, by platform support 10, fixed platform 11, welding separates wheel 13, heat gun 12, extractor fan composition, described extractor fan is by air exhauster 14, foot valve 16, exhaust column 15 forms, in described fixed platform 11, have the perforation of equally distributed small-bore, the lower surface of described fixed platform 11 is connected and fixed a fan interface (not shown), described fan interface correspondence is connecting all perforation, described extractor fan is connected to fan interface, described fixed platform 11 is located on platform support 10, under the control of control system, fixed platform can all around move according to set path, on described platform support 10, be fixed with connection bracket 20, described heat gun 12 separates wheel 13 and is fixed in connection bracket 20 with welding, described heat gun 12 separates wheel 13 and is located at fixed platform 11 upsides with welding.
Described platform support 10 is provided with a horizontal and vertical locating shaft 21, described fixed platform 11 is horizontally fixed on platform support 10 by locating shaft 21, described fixed platform 11 can be mobile with location cell piece all around with certain speed along locating shaft 21 under the control of control system, described fixed platform 11 has smooth smooth surface, in described fixed platform 11, have the perforation of equally distributed small-bore, the pore size of described perforation is between 0.1-10mm, and being suitable for extractor fan provides suitable suction.
Described extractor fan is made up of air exhauster 14, foot valve 16, exhaust column 15, described air exhauster is connected with fixed platform 11 fan interface below by exhaust column 15, a foot valve 16 is installed in the middle of described exhaust column 15, by opening and closing foot valve 16, for regulating the suction of fixed platform 11 upper surfaces.
Described heat gun 12 is installed on fixed platform 11 upsides, and the muzzle size range of described heat gun 12 is 5-200mm, and described heat gun 12 supports to set 0-400 ℃ of temperature range, and described heat gun 12 is no more than 2 seconds by air heat to the time of design temperature.
Shown in figure 3, described welding separates wheel 13 and identical nonmetally take turns 131 and form by two, described two nonmetal take turns 131 by fixed screw 132 be fixed on top connection bracket 20 on, regulate two nonmetal spacing and chuck strengths of taking turns between 131 by adjusting described fixed screw 132, nonmetally take turns 131 rollings the pulling force of welding dismounting be provided for described two, and keep in unloading process welding separating part and not the angle between separating part be a fixed value;
Shown in figure 4, above-mentioned solar battery sheet welding detaching equipment also comprises control system 19, described control system 19 is made up of single-chip microcomputer or self-defined control chip, described control system 19 is connected to fixed platform 11, air exhauster 14 and heat gun 12, can arrange and control mode and speed that fixed platform 11 moves all around; Can start and stop the heating of heat gun 12; After single operation finishes, fixed platform can be put as for position or the initial position set, can control successively in chronological order separately or according to process requirements.
When field-strip, can be with reference to following two embodiment.
Embodiment mono-:
(1) temperature of heat gun 12, translational speed and the motion track of fixed platform 11 are set;
(2) open air exhauster 14;
(3) the lower foot switch 16 that tramps with one's feet, closes the exhausting of air exhauster 14 to fixed platform 11, at this moment in fixed platform 11 without suction;
(4) solar battery sheet to be removed is positioned in fixed platform 11, two right angle gulde edges of fixed platform 11 are close on the both sides of cell piece, and the direction of welding is parallel with the motion track of heat gun 12 like this;
(5) discharge foot switch 16, the suction of air exhauster 14 will hold solar battery sheet to be removed;
(6) with tweezers, one end of the welding of wish dismounting is fixed on to welding and separates two nonmetal wheels between 131 of taking turns 13;
(7) heat gun 12 starts heating, and heats rapidly welding to be removed to design temperature, and controls fixed platform 11 and move according to the speed of setting;
(8) dismantled after all weldings, stepped on foot switch 16, taken out the solar battery sheet after dismounting welding.
Embodiment bis-:
(1) take off heat gun 12, set the temperature of heat gun 12;
(2) open air exhauster 14;
(3) the lower foot switch 16 that tramps with one's feet, closes the exhausting of air exhauster 14 to fixed platform 11, at this moment in fixed platform 11 without suction;
(4) solar battery sheet to be removed is positioned in fixed platform 11;
(5) discharge foot switch 16, the suction of air exhauster 14 will hold solar battery sheet to be removed;
(6) clamp with tweezers welding one end that wish is dismantled on the other hand, another holds heat gun 12 and heats facing to welding removed position;
(7) by the hand gentle force of tweezers, separate slowly welding and solar battery sheet;
(8) hold the hand cooperation of heat gun 12 by the hand synchronizing moving of tweezers, the welding of heating removed position;
(9) dismantled after all weldings, stepped on foot switch 16, taken out solar battery sheet.
In conjunction with Fig. 1-4, the present invention provides even downward suction fixed solar cell piece in fixed platform by extractor fan, push down than staff that solar battery sheet is more reliable, operation is simpler, and can avoid contact because of the finger pollution to solar battery sheet; Heat gun heats from the beginning to the end solar battery sheet and welding at the temperature of setting, can avoid direct contact of firing equipment to welding and solar battery sheet and and solar battery sheet is produced and is damaged, use instead in addition hot gas butt welding band heat than direct contact type heating more evenly, more abundant; The design that welding separates wheel in addition can keep in unloading process the angle of separating part and separating part welding not consistent, reduce the inconsistent of the pulling force that produces because of the variation of angle, and the chuck strength of welding is adjustable, even fixing to clamp after intensity while there is the inadequate fault of heating, welding separates wheel and also can in the time exceeding chuck strength, unclamp welding and damage solar battery sheet to avoid occurring powerful separation.In sum, major advantage of the present invention is thus:
(1) adopt controlled hot blast to carry out non-contact type heating to solar battery sheet, guarantee that solar battery sheet is injury-free;
(2) adopt uniform suction to fix solar battery sheet, fixing reliable, no longer need staff to fix, be convenient to disassembling section, raise the efficiency, can also avoid artificial contact and pollution solar battery sheet surface, thereby reduce the impairment factor to solar battery sheet;
(3) heat gun separates wheel synchronously with welding, keeps hot spot and burble point consistent;
(4) adopt welding to separate the design of wheel, keep in unloading process separating part with the angle between separating part welding is not consistent;
(5) chuck strength between welding separation wheel is adjustable, and when pulling force exceedes after the chuck strength of setting, welding can separate wheel from welding by automatic trip, thereby avoids excessive pulling force damage solar battery sheet.
Above disclosed is only the preferred embodiments of the present invention, certainly can not limit with this interest field of the present invention, and the equivalent variations of therefore doing according to the present patent application the scope of the claims, still belongs to the scope that the present invention is contained.

Claims (8)

1. a solar battery sheet welding detaching equipment, it is characterized in that: by fixed platform, welding separates wheel, heat gun, extractor fan composition, in described fixed platform, have the perforation of equally distributed small-bore, the lower surface of described fixed platform is connected and fixed a fan interface, described fan interface correspondence is connecting all perforation, described extractor fan is connected to fan interface, described fixed platform is located on platform support, under the control of control system, fixed platform can all around move according to set path, described fixed platform upside is fixed with heat gun and separates wheel with welding.
2. a kind of solar battery sheet welding detaching equipment as claimed in claim 1, it is characterized in that: described platform support is provided with a horizontal and vertical locating shaft, described fixed platform is horizontally fixed on platform support by locating shaft, described fixed platform can be mobile with location cell piece all around with certain speed along locating shaft under the control of control system, and described fixed platform has smooth smooth surface.
3. a kind of solar battery sheet welding detaching equipment as described in claim 1 or claim 2, it is characterized in that: in described fixed platform, have the perforation of equally distributed small-bore, the pore size of described perforation is between 0.1-10mm, and being suitable for extractor fan provides suitable suction.
4. a kind of solar battery sheet welding detaching equipment as claimed in claim 1, it is characterized in that: described extractor fan is made up of air exhauster, foot valve, exhaust column, described air exhauster is connected with the fan interface below fixed platform by exhaust column, a foot valve is installed in the middle of described exhaust column, by opening and closing foot valve, for regulating the suction of fixed platform upper surface.
5. a kind of solar battery sheet welding detaching equipment as claimed in claim 1, it is characterized in that: described heat gun is installed on fixed platform upside, the muzzle size range of described heat gun is 5-200mm, 0-400 ℃ of temperature range set in described heat gun support, and described heat gun is no more than 2 seconds by air heat to the time of design temperature.
6. a kind of solar battery sheet welding detaching equipment as claimed in claim 1, is characterized in that: described welding separates wheel and is made up of two identical nonmetal wheels, and described two nonmetal wheels by fixed screw are fixed in the connection bracket of top.
7. a kind of solar battery sheet welding detaching equipment as claimed in claim 6, it is characterized in that: adjust described fixed screw and regulate spacing and the chuck strength between two nonmetal wheels, described two nonmetal take turns to roll the pulling force of welding dismounting is provided, and keep in unloading process welding separating part and not the angle between separating part be a fixed value.
8. a kind of solar battery sheet welding detaching equipment as claimed in claim 1, it is characterized in that: also comprise control system, described control system is made up of single-chip microcomputer or self-defined control chip, described control system is connected to fixed platform, air exhauster and heat gun, for controlling that fixed platform moves and the startup of heat gun and stopping, can be separately or according to process requirements control successively in chronological order.
CN201410028733.6A 2014-01-22 2014-01-22 A kind of solar battery sheet welding detaching equipment Active CN103915527B (en)

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Application Number Priority Date Filing Date Title
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CN103915527B CN103915527B (en) 2016-10-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114951204A (en) * 2022-05-13 2022-08-30 英利能源(中国)有限公司 Physical method for recovering welding strip bus bar in photovoltaic module and recovery equipment

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6478249B1 (en) * 1999-03-19 2002-11-12 Jean Pierre Orzel Reel flange
CN102476760A (en) * 2010-11-30 2012-05-30 富科-思邦太阳能技术(太仓)有限公司 Rolling equipment and method for solar photovoltaic welding strip tinning machine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6478249B1 (en) * 1999-03-19 2002-11-12 Jean Pierre Orzel Reel flange
CN102476760A (en) * 2010-11-30 2012-05-30 富科-思邦太阳能技术(太仓)有限公司 Rolling equipment and method for solar photovoltaic welding strip tinning machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114951204A (en) * 2022-05-13 2022-08-30 英利能源(中国)有限公司 Physical method for recovering welding strip bus bar in photovoltaic module and recovery equipment
CN114951204B (en) * 2022-05-13 2024-01-26 英利能源(中国)有限公司 Recovery method and recovery equipment for recovering welding strip converging strip in photovoltaic module by physical method

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