CN103911708A - Anti-bacteria blended yarn and manufacturing technology thereof - Google Patents
Anti-bacteria blended yarn and manufacturing technology thereof Download PDFInfo
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Abstract
The invention relates to an anti-bacteria yarn and a manufacturing technology of the anti-bacteria blended yarn. The yarn, by weight, comprises 40-50% of black bamboo charcoal, 10-15% of modal fibers, 15-20% of long stapled cotton and 20-25% of apocynum venetum in a blending mode. The technology includes the steps that the black bamboo charcoal, the modal fibers and the first long stapled cotton are blended to manufacture a first cotton roll; the first apocynum venetum and the second long stapled cotton are blended to manufacture a second cotton roll; the second apocynum venetum and the first cotton roll are blended to manufacture first card silver; the second cotton roll is manufactured to be second card silver; the first card silver and the second card silver are doubled to be manufactured as drawn silver; then a roving process and a spinning process are performed on the drawn silver sequentially to obtain the anti-bacteria blended yarn. The black bamboo charcoal, the modal fibers, the long stapled cotton and the apocynum venetum are manufactured to form the anti-bacteria blended yarn good in yarn forming quality. The yarn is high in adsorption, prominent in anti-bacteria performance, skin-friendly performance and soft hand feeling.
Description
Technical field
The present invention relates to a kind of yarn, especially a kind of antibacterial blended yarn and manufacturing technique thereof, belong to new type yarn technical field.
Background technology
According to the knowledge of the applicant, black bamboo-carbon fibre has good bacteriostasis property and superpower absorption property, has been widely used in antibiotic fabric, especially underclothes; Bamboo charcoal powder in black bamboo-carbon fibre contains Determination of multiple metal elements and the carbides thereof such as potassium, magnesium, manganese, has very strong far infrared transmission and anti-ultraviolet function.The multi-functional characteristics such as distinctive comfortable, healthy, the environmental protection of black bamboo-carbon fibre, health care have caused the concern of textile limit.China is bamboo resource big country, and black bamboo-carbon fibre is drawn materials conveniently, and the exploitation of its product can effectively utilize the bamboo resource of China's abundant, develops unique product.
Modal fibre is as artificial native cellulose fibre, its good hand touch, and comfortableness is strong, and skin-friendly is good, has high-hygroscopicity, and water imbibition and gas permeability be all better than cotton, and spinnability is stronger, is applicable to carrying out blending with other fiber; Modal fabric is bright and full, is desirable health product and fabric next to the skin.
In apocynum fibre, content of cellulose is up to 81.4%, and fibre strength is high, and soft, has stronger wettability power, and corrosion resistance is strong, is described as " king of wild fiber ".Apocynum fibre has stronger antibiotic property, now there are some researches show, apocynum fibre to the bacteriostasis rate of staphylococcus aureus, pseudomonas aeruginosa, Escherichia coli and Candida albicans can up to 50% and more than, bluish dogbane fabric is through washing aseptic rate after more than 30 times still higher than the 10-20 of general fabrics doubly.In addition, bluish dogbane and textile BLENDED FABRIC drapability, antistatic behaviour are better, and moisture absorption is loose wet fast, have the outward appearance as silk.
Need at present the technological means that can be yarn by above-mentioned fiber blend badly.
Summary of the invention
Technical problem to be solved by this invention is: overcome the problem that prior art exists, a kind of antibacterial blended yarn is provided, have good anti-microbial property and strong adsorptivity, can intercept fine particle; The manufacturing technique of this yarn is provided simultaneously.
The technical scheme that the present invention solves its technical problem is as follows:
A kind of antibacterial blended yarn, is characterized in that, is formed by the blending by weight percentage of following composition:
This yarn, in having good yarn quality, has the strong adsorptivity of black bamboo-carbon fibre, the anti-microbial property that apocynum fibre is outstanding, skin-friendly, comfortableness and soft feel that Modal fibre is outstanding; Be particularly useful for making mouth mask, not only anti-microbial property is lasting, can also intercept fine particle with strong adsorptivity.
The present invention also provides:
A manufacturing technique for antibacterial blended yarn, is characterized in that, comprises the following steps:
The first step, black bamboo-carbon fibre, Modal fibre, the first long-staple cotton are mixed and make the first lap; The first apocynum fibre is mixed with the second long-staple cotton and make the second lap;
Second step, the second apocynum fibre is mixed with the first lap and make first carded sliver; The second lap is made to second carded sliver;
The ratio of described black bamboo charcoal fibre weight, Modal fibre weight, the first long-staple cotton and the second long-staple cotton weight sum, the first apocynum fibre and the second apocynum fibre weight sum is 40-50%:10-15%:15-20%:20-25%;
The 3rd step, first, second carded sliver is made to ripe article through mixing in doubling step; Make antibacterial blended yarn through Roving Frames, spinning process successively by ripe again.
Applicant finds through going deep into practical studies, adopt this technique black bamboo-carbon fibre, Modal fibre, long-staple cotton and apocynum fibre can be made to the antibacterial blended yarn that yarn quality is good, especially second step wherein and the 3rd step have realized respectively mixing for the first time and mixing for the second time of apocynum fibre and its excess-three kind fiber, have greatly improved the utilization ratio of apocynum fibre.
The technical scheme that technique of the present invention is further perfect is as follows:
Preferably, in second step, the second apocynum fibre carries out preliminary treatment before mixing: control regain is 15-20%, and to the successively sprinkling of the second apocynum fibre and crude oil and water, balance 6-12h fully mixes finish; Wherein, be as the criterion with the second apocynum fibre weight, add by weight percentage 0.3-0.75% and water crude oil, 0.6-0.9%.
Because the apocynum fibre length difference opposite sex is larger, between 10-40mm not etc., spinning stability is poor, adopts above preferable process effectively to address this problem for fibre length.
Preferably, in the first step, adopt the first opening and cleaning step to make the first lap; Adopt the second opening and cleaning step to make the second lap;
In described the first opening and cleaning step, opener kirschner beater speed is 300-350r/min, gives between cotton roller and hired roughneck and spaces for 6-8mm, and the comprehensive hired roughneck's rotating speed of lapper is 580-650r/min, and cotton rolling quantity is 300-330g/m, and lap length is 15-19m;
In described the second opening and cleaning step, opener kirschner beater speed is 320-380r/min, gives between cotton roller and hired roughneck and spaces for 6-8mm, and the comprehensive hired roughneck's rotating speed of lapper is 600-680r/min, and cotton rolling quantity is 285-310g/m, and lap length is 15-18m.
More preferably, in the first step, the technological principle of described first, second opening and cleaning step employing " how pine is few is beaten, combs less more ".
In above-mentioned the first opening and cleaning step, because various fibers mix, its fibre length and performance are different, therefore this operation is taked soft shredding, the light quantitatively way of low velocity, avoid falling low-fiber functional because of damage fiber, wherein, adopt the comprehensive hired roughneck's rotating speed of lower opener kirschner beater speed and lapper, in order to avoid because of excessive velocities damage fiber.
Preferably, in second step, adopt the first carding step to make first carded sliver; Adopt the second carding step to make second carded sliver;
In described the first carding step, by the second apocynum fibre uniform and stable be sprayed on the web of the first lap, and mix with black bamboo-carbon fibre, apocynum fibre, the Modal fibre of the first lap, the feeding speed of the second apocynum fibre is 150-220m/min; Cylinder speed is 340-380r/min, cover plate speed is 65-80m/min, licker-in speed is 800-920r/min, doffer speed is 40-55r/min, 5 of cylinder-cover plates space and are respectively 6mm, 5mm, 5mm, 5mm, 6mm, cylinder-licker-in spaces for 6mm, and cylinder-doffer is spaced for 5mm, and weight of card sliver is 17-20g/5m;
In described the second carding step, cylinder speed is 300-350r/min, cover plate speed is 60-75m/min, licker-in speed is 800-950r/min, doffer speed is 45-65r/min, and 5 of cylinder-cover plates space and are respectively 7mm, 6mm, 6mm, 6mm, 7mm, and cylinder-licker-in spaces for 6mm, cylinder-doffer is spaced for 5mm, and weight of card sliver is 17.5-21g/5m.
More preferably, in second step, described first, second carding step adopt " light quantitatively, low velocity, in space, small tension receiving coil, shift, hinder less fiber soon " technological principle.
Preferably, in the 3rd step, described mixing in doubling step is made up of one mixed mixing in doubling step in pre-drawing operation He San road, the drafting speed of a motor vehicle is 200-245m/min, the radical ratio of first, second carded sliver is 3:1, and roller gauge is 10 × 16mm, and ratch is 50 × 51mm; Pre-drawing operation and each mixed mixing in doubling step and and drafting multiple be respectively 5.5-9.2 times, strip is quantitatively respectively 17-20.5g/5m.
More preferably, in the 3rd step, described mixing in doubling step adopts the technological principle of " space greatly, heavily pressurization, low velocity, along drawing-off ".
In above-mentioned mixing in doubling step, stress to improve fiber separation and stretch parallel effect.For the adequacy of guaranteeing that fiber mixes, adopt one mixed mixing in doubling step in pre-drawing operation He San road to carry out successively, be beneficial to reduce the weight unevenness of strip and control the quantitative of strip.
Preferably, in the 3rd step,
In described Roving Frames, ingot speed is 700-800r/min, and regular roving feeding is 3.2-4.5g/10m, control roving twist factor is 65-92, and roller gauge is 9 × 24 × 32mm, and roller diameter is 28 × 28 × 25 × 28mm, back zone drafting multiple is 1.15 times, and total draft multiple is 5.70-8.50 times;
In described spinning process, the ring throstle of four roller grid ring type compact spinning apparatus is installed in employing additional, resultant yarn twist factor is 320-400, diameter of ring is 38mm, and roller gauge is (17-19) × (27-38) mm, and ingot speed is 8000-11000rpm/min, nip gauge is 3.0mm, Hardness is 65 ± 3 degree, and reel cage pressure is the two ingots of 220 × 140 × 160N/, and gathering negative pressure is 1800Pa-2400Pa.
The present invention can make the antibacterial blended yarn that yarn quality is good by black bamboo-carbon fibre, Modal fibre, long-staple cotton and apocynum fibre, this yarn has the strong adsorptivity of black bamboo-carbon fibre, the anti-microbial property that apocynum fibre is outstanding, skin-friendly, comfortableness and soft feel that Modal fibre is outstanding; Be particularly useful for making mouth mask.
The specific embodiment
Below in conjunction with embodiment, the present invention is described in further detail.But the invention is not restricted to given example.
Embodiment
The present embodiment is: on QFA1528 type compact spinning frame, produce 14.7tex (40S).
The present embodiment antibacterial blended yarn is formed by the blending by weight percentage of following composition: 45% black bamboo-carbon fibre, 10% Modal fibre, 20% long-staple cotton, 25% apocynum fibre.
Manufacturing technique is as follows:
The first step, fully mixes 45% black bamboo-carbon fibre, 10% Modal fibre, the 10% the first long-staple cotton by its percentage by weight, makes the first lap through the first opening and cleaning step; , the 15% the first apocynum fibre bluish dogbanes are mixed by its percentage by weight with the 10% the second long-staple cotton meanwhile, make the second lap through the second opening and cleaning step;
Second step, by the 10% the second apocynum fibres by its percentage by weight, mix and make first carded sliver through the first carding step with the first lap after pretreatment, realize mixing for the first time of apocynum fibre and its excess-three kind fiber; The second lap is directly made to second carded sliver through the second carding step;
The 3rd step, makes ripe in the radical ratio of 3:1 through mixing in doubling step by first, second carded sliver, realizes mixing for the second time of apocynum fibre and its excess-three kind fiber; Then, successively through Roving Frames, spinning process, make antibacterial blended yarn.
The design parameter configuration of each step is as follows:
(1) second apocynum fibre preliminary treatment: be as the criterion with the second apocynum fibre, add 0.5% and water crude oil and 0.75%, controlling regain is 17.5%, to the successively sprinkling of the second apocynum fibre and crude oil and water, balance 12h, fully mixes finish.
(2) first opening and cleaning steps: opener kirschner beater speed is 340r/min, give between cotton roller and hired roughneck and space for 8mm, and the comprehensive hired roughneck's rotating speed of lapper is 650r/min, and lap rolling is quantitatively 300g/m, and lap length is 17m.
(3) second opening and cleaning steps: opener kirschner beater speed is 320r/min, give between cotton roller and hired roughneck and space for 6mm, and the comprehensive hired roughneck's rotating speed of lapper is 600r/min, and lap rolling is quantitatively 285g/m, and lap length is 15m.
(4) carding step:
The first carding step: the second apocynum fibre feeding speed 180m/min; Cylinder speed 370r/min, cover plate speed 75m/min, licker-in speed 900r/min, doffer speed 45r/min, cylinder-cover plate 5 6mm that space, 5mm, 5mm, 5mm, 6mm, cylinder-licker-in 6mm that spaces, cylinder-doffer 5mm that spaces, weight of card sliver 18.5g/5m.
The second carding step: cylinder speed 300r/min, cover plate speed 60m/min, licker-in speed 800r/min, doffer speed 50r/min, cylinder-cover plate 5 7mm that space, 6mm, 6mm, 6mm, 7mm, cylinder-licker-in 6mm that spaces, cylinder-doffer 5mm that spaces, weight of card sliver 17.5g/5m.
Above-mentioned the first carding step in the specific implementation, pretreated apocynum fibre can be sprayed on the first lap web by being arranged on fiber feeding device uniform and stable before dressing machine calender roller, feed quantity is completed by transmission control feeding roller speed change by the servomotor of feeding unit; Feeding roller speed need be consistent with large pressuring roller speed, first by the inductor that tests the speed by large pressuring roller speed Real-time Feedback to feeding unit control module, then by control module, variable rate signal is sent to servomotor control feeding roller speed change.When large pressuring roller drives the first lap actively to carry toward can coiler, the apocynum fibre of feeding is coated togather, in coated process, black bamboo-carbon fibre, apocynum fibre, the Modal fibre of apocynum fibre and the first lap mix.
(5) mixing in doubling step: strip and and time, the speed of a motor vehicle is controlled at 235m/min; Adopt 8 one threads to mix, wherein 6 one threads are first carded sliver, and 2 one threads are second carded sliver, to guarantee that the content of apocynum fibre reaches the requirement of technique initialization; Roller gauge 10 × 16mm, ratch 50 × 51mm; 8.50 times of pre-drawing operation drafting multiples, the quantitative 19.5g/5m of strip; 8.25 times of the mixed mixing in doubling step drafting multiples of first, the quantitative 18.2g/5m of strip; 7.85 times of the mixed mixing in doubling step drafting multiples of second, the quantitative 17.80g/5m of strip; 8.4 times of the mixed mixing in doubling step drafting multiples in San road, the quantitative 17.5g/5m of strip.
(6) Roving Frames: ingot speed 760r/min, regular roving feeding 4.5g/10m, roving twist factor 72, roller gauge is 9 × 24 × 32mm, roller diameter 28 × 28 × 25 × 28mm, 1.15 times of back zone drafting multiples, 7.78 times of total draft multiples.
(7) spinning process: adopt the ring throstle that installs four roller grid ring type compact spinning apparatus additional, become thread density 14.7tex, resultant yarn twist factor 370, diameter of ring 38mm, roller gauge 18 × 35mm, ingot speed is 10000r/min, nip gauge 3.0mm, Hardness is 68 degree, and the two ingots of reel cage pressure 220 × 140 × 160N/, gather negative pressure 2100Pa.
As shown in the table, the yarn quality of the present embodiment antibacterial blended yarn is good:
In addition to the implementation, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of requirement of the present invention.
Claims (10)
1. an antibacterial blended yarn, is characterized in that, is formed by the blending by weight percentage of following composition:
2. a manufacturing technique for antibacterial blended yarn, is characterized in that, comprises the following steps:
The first step, black bamboo-carbon fibre, Modal fibre, the first long-staple cotton are mixed and make the first lap; The first apocynum fibre is mixed with the second long-staple cotton and make the second lap;
Second step, the second apocynum fibre is mixed with the first lap and make first carded sliver; The second lap is made to second carded sliver;
The ratio of described black bamboo charcoal fibre weight, Modal fibre weight, the first long-staple cotton and the second long-staple cotton weight sum, the first apocynum fibre and the second apocynum fibre weight sum is 40-50%:10-15%:15-20%:20-25%;
The 3rd step, first, second carded sliver is made to ripe article through mixing in doubling step; Make antibacterial blended yarn through Roving Frames, spinning process successively by ripe again.
3. the manufacturing technique of antibacterial blended yarn according to claim 2, it is characterized in that, in second step, the second apocynum fibre carries out preliminary treatment before mixing: control regain is 15-20%, to the successively sprinkling of the second apocynum fibre and crude oil and water, balance 6-12h fully mixes finish; Wherein, be as the criterion with the second apocynum fibre weight, add by weight percentage 0.3-0.75% and water crude oil, 0.6-0.9%.
4. the manufacturing technique of antibacterial blended yarn according to claim 3, is characterized in that, in the first step, adopts the first opening and cleaning step to make the first lap; Adopt the second opening and cleaning step to make the second lap;
In described the first opening and cleaning step, opener kirschner beater speed is 300-350r/min, gives between cotton roller and hired roughneck and spaces for 6-8mm, and the comprehensive hired roughneck's rotating speed of lapper is 580-650r/min, and cotton rolling quantity is 300-330g/m, and lap length is 15-19m;
In described the second opening and cleaning step, opener kirschner beater speed is 320-380r/min, gives between cotton roller and hired roughneck and spaces for 6-8mm, and the comprehensive hired roughneck's rotating speed of lapper is 600-680r/min, and cotton rolling quantity is 285-310g/m, and lap length is 15-18m.
5. the manufacturing technique of antibacterial blended yarn according to claim 4, is characterized in that, in the first step, described first, second opening and cleaning step adopts the technological principle of " many pines are few to be beaten, many combs fall less ".
6. the manufacturing technique of antibacterial blended yarn according to claim 4, is characterized in that, in second step, adopts the first carding step to make first carded sliver; Adopt the second carding step to make second carded sliver;
In described the first carding step, cylinder speed is 340-380r/min, cover plate speed is 65-80m/min, licker-in speed is 800-920r/min, doffer speed is 40-55r/min, and 5 of cylinder-cover plates space and are respectively 6mm, 5mm, 5mm, 5mm, 6mm, and cylinder-licker-in spaces for 6mm, cylinder-doffer is spaced for 5mm, and weight of card sliver is 17-20g/5m; The feeding speed of the second apocynum fibre is 150-220m/min;
In described the second carding step, cylinder speed is 300-350r/min, cover plate speed is 60-75m/min, licker-in speed is 800-950r/min, doffer speed is 45-65r/min, and 5 of cylinder-cover plates space and are respectively 7mm, 6mm, 6mm, 6mm, 7mm, and cylinder-licker-in spaces for 6mm, cylinder-doffer is spaced for 5mm, and weight of card sliver is 17.5-21g/5m.
7. the manufacturing technique of antibacterial blended yarn according to claim 6, is characterized in that, in second step, described first, second carding step adopt " light quantitatively, low velocity, in space, small tension receiving coil, shift, hinder less fiber soon " technological principle.
8. the manufacturing technique of antibacterial blended yarn according to claim 6, it is characterized in that, in the 3rd step, described mixing in doubling step is made up of one mixed mixing in doubling step in pre-drawing operation He San road, the drafting speed of a motor vehicle is 200-245m/min, the radical ratio of first, second carded sliver is 3:1, and roller gauge is 10 × 16mm, and ratch is 50 × 51mm; Pre-drawing operation and each mixed mixing in doubling step and and drafting multiple be respectively 5.5-9.2 times, strip is quantitatively respectively 17-20.5g/5m.
9. the manufacturing technique of antibacterial blended yarn according to claim 8, is characterized in that, in the 3rd step, described mixing in doubling step adopts the technological principle of " space greatly, heavily pressurization, low velocity, along drawing-off ".
10. the manufacturing technique of antibacterial blended yarn according to claim 8, is characterized in that, in the 3rd step,
In described Roving Frames, ingot speed is 700-800r/min, and regular roving feeding is 3.2-4.5g/10m, control roving twist factor is 65-92, and roller gauge is 9 × 24 × 32mm, and roller diameter is 28 × 28 × 25 × 28mm, back zone drafting multiple is 1.15 times, and total draft multiple is 5.70-8.50 times;
In described spinning process, the ring throstle of four roller grid ring type compact spinning apparatus is installed in employing additional, resultant yarn twist factor is 320-400, diameter of ring is 38mm, and roller gauge is (17-19) × (27-38) mm, and ingot speed is 8000-11000rpm/min, nip gauge is 3.0mm, Hardness is 65 ± 3 degree, and reel cage pressure is the two ingots of 220 × 140 × 160N/, and gathering negative pressure is 1800Pa-2400Pa.
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| CN104805560A (en) * | 2015-05-07 | 2015-07-29 | 江南大学 | Hygroscopic, breathable and antibacterial ultra-high molecular weight polyethylene blended core spun yarn and production method thereof |
| CN105040208A (en) * | 2015-06-24 | 2015-11-11 | 陈佳伟 | Processing method of antibacterial bamboo pulp fiber blended yarns |
| CN105088482A (en) * | 2015-06-16 | 2015-11-25 | 长兴县大成轻纺有限公司 | Composite fabric |
| CN105937087A (en) * | 2016-06-24 | 2016-09-14 | 江阴芗菲服饰有限公司 | Apocynum venetum multi-fiber blending knitted fabric |
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| WO2020047884A1 (en) * | 2018-09-07 | 2020-03-12 | 南通芳翠家纺设计有限公司 | Infrared heating fabric and preparation method |
| CN109610058A (en) * | 2018-11-26 | 2019-04-12 | 湖北德永盛纺织有限公司 | A kind of production technology of antibacterial blended cotton yarn |
| CN109722753A (en) * | 2019-01-31 | 2019-05-07 | 湖南瑞亚高科集团有限公司 | A kind of bamboo Cotton and Hemp blending Compact-spun Yarn and its production method |
| CN111778606A (en) * | 2020-06-06 | 2020-10-16 | 鲁泰纺织股份有限公司 | Method for coating spandex by chinlon or terylene for yarn-dyed, knitted and piece-dyed fabrics |
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