Summary of the invention
In view of above-mentioned prior art situation, the present inventor has conducted intensive studies ordinary epoxy resin, develops the composition epoxy resin that a class is brand-new, and it comprises epoxy resin, resol, solidifying agent and optional auxiliary agent.
The technical problem to be solved in the present invention is for above-mentioned deficiency of the prior art, provides a kind of new composition epoxy resin, and it has the mechanical propertys such as low organism volatility, high heat resistance and toughness, can be used for the industries such as electronics, printing, coating.
Composition epoxy resin provided by the invention, comprising:
A) epoxy resin of 20-90 % by weight;
B) resol of 1-40 % by weight;
C) solidifying agent of 1-20 % by weight; And
D) auxiliary agent of 0-40 % by weight.
Described epoxy resin is the mixture of the epoxy resin with following structural (I) and (II):
(II);
Wherein, R is H or CH
3, R1 is the residue after cardanol removes phenol structure.
Wherein, the epoxy resin of formula (I) accounts for the 20-80% of epoxy resin gross weight, and the epoxy resin of formula (II) accounts for the 20-80% of epoxy resin gross weight.
In the present compositions, the amount of described epoxy resin can be 20-90 % by weight, preferred 20-70 % by weight, particularly preferably 25-60 % by weight, even preferably 30-50 % by weight, based on the gross weight of composition.
Described resol can be any suitable resol, is preferably selected from phenol formaldehyde resin, phenol acetaldehyde resin, resorcinol formaldehyde resin, Resorcinol formaldehyde resin.Particularly preferably phenol formaldehyde resin.
Conventional resol is more commercial resol, and it can commercially have been bought.As the present invention one preferred embodiment, described resol can be prepared by following methods: 1., by phenol and aldehyde 1: 0.5 ~ 0.9 add reactor in molar ratio, then add an acidic catalyst, stir, be warming up to 70 ~ 100 DEG C simultaneously, and maintain 1 ~ 8 hour, obtained resol; 2., to the resol that 1. step obtains carry out distillation process, be less than 0.5wt% to phenol content; Step 1. described in an acidic catalyst be selected from hydrochloric acid, oxalic acid, phosphoric acid, sulfuric acid, ethyl sulfate, halogenosulfonic acid and Phenylsulfonic acid and alkyl substituents thereof one or more.
In the present compositions, the amount of described resol can be 1-40 % by weight, preferred 2-30 % by weight, particularly preferably 5-30 % by weight, even preferably 10-20 % by weight, based on the gross weight of composition.
Described solidifying agent can be the solidifying agent of any epoxy resin, such as amine, anhydrides and phenols or phenolic.Such as, described amine curing agent is mphenylenediamine, Ursol D, m-xylene diamine, 4, and 4 '-diaminodiphenyl-methane or DDS; Described acid anhydride type curing agent is styrene-grafted maleic anhydride etc.
In the present compositions, the amount of described solidifying agent can be 1-25 % by weight, and preferred 1-20 % by weight, based on the gross weight of composition.
Described auxiliary agent can be any suitable material, such as, improve the glass fibre of composition epoxy resin mechanical property, granulated glass sphere, calcium carbonate, carbon black, carbon nanotube, talcum, titanium dioxide, nano silicon etc.Auxiliary agent can also comprise curing catalyst, compatilizer, softening agent, silane coupling agent, releasing agent etc.
In the present compositions, the amount of described auxiliary agent can be 0-50 % by weight, and preferred 0-40 % by weight, based on the gross weight of composition.
The beneficial effect of the invention
The present inventor studies through hard, being surprisingly found out that by combining specific epoxy resin, resol, solidifying agent and auxiliary agent, composition can be made to have the mechanical propertys such as low organism volatility, high heat resistance and toughness.
Present invention uses special epoxy resin, it contains formula (I) and formula (II) structure, is liquid at normal temperatures, and directly can mix with other components, and not need to add solvent, it has low organism volatility; Meanwhile, owing to introducing resol in composition, enhance thermotolerance and the physical strength of composition epoxy resin significantly.
Embodiment
Below in conjunction with embodiment, embodiment of the present invention are described in detail, but it will be appreciated by those skilled in the art that the following example only for illustration of the present invention, and should not be considered as limiting scope of the present invention.Unreceipted actual conditions person in embodiment, conveniently condition is carried out.
Preparation example 1
Mixed under nitrogen atmosphere with 20 parts by weight of cardanol by the diglycidylether of 80 parts by weight of bisphenol A, then heated mixt is to 90 DEG C, adds 400ppm ethyl triphenyl PA as catalyzer.Heated mixt keeps 3 hours to 170 DEG C subsequently, and obtain epoxy resin A subsequently, it contains the epoxy resin of 55 % by weight formula (I) structures and the epoxy resin of 45 % by weight formula (II) structures.
Preparation example 2
Mixed under nitrogen atmosphere with 8 parts by weight of cardanol by the diglycidylether of 92 parts by weight of bisphenol A, then heated mixt is to 90 DEG C, adds 200ppm ethyl triphenyl PA as catalyzer.Heated mixt keeps 2 hours to 180 DEG C subsequently, and obtain epoxy resin B subsequently, it contains the epoxy resin of 81 % by weight formula (I) structures and the epoxy resin of 19 % by weight formula (II) structures.
Preparation example 3
Mixed under nitrogen atmosphere with 35 parts by weight of cardanol by the diglycidylether of 65 parts by weight of bisphenol A, then heated mixt is to 90 DEG C, adds 300ppm ethyl triphenyl PA as catalyzer.Heated mixt keeps 3 hours to 180 DEG C subsequently, and obtain epoxy resin C subsequently, it contains the epoxy resin of 20 % by weight formula (I) structures and the epoxy resin of 80 % by weight formula (II) structures.
Preparation example 4
Mixed under nitrogen atmosphere with 15 parts by weight of cardanol by the diglycidylether of 85 parts by weight of bisphenol F, then heated mixt is to 90 DEG C, adds 350ppm ethyl triphenyl PA as catalyzer.Heated mixt keeps 4 hours to 170 DEG C subsequently, and obtain epoxy resin D subsequently, it contains the epoxy resin of 65 % by weight formula (I) structures and the epoxy resin of 35 % by weight formula (II) structures.
Epoxy resin prepared by above-mentioned preparation example 1-4 is liquid state, can not solubilizing agent or only add a small amount of solvent when mixing with other components, such as, in the above-mentioned epoxy resin of 90 weight part, add 10 parts by weight solvent, such as toluene.Now, soltion viscosity is about 10000 ~ 12000cps 25 DEG C time, and conventional bisphenol A diglycidyl ether, the D.E.R. that such as Tao Shi produces
tM671-X75 is solid 25 DEG C time, 75 weight part D.E.R.
tM671-X75 is dissolved in the solution of 25 parts by weight of toluene, and its viscosity is about 14300cps 25 DEG C time.
Embodiment
In the four-hole bottle having magnetic stirring apparatus, prolong, constant pressure funnel and thermometer, epoxy resin is added under nitrogen protection.Then optional auxiliary agent is added wherein, stir.Add resol and solidifying agent subsequently, after stirring, namely obtain composition epoxy resin.If need solidifying product, heat temperature raising solidifies.
According to the formula of table 1, a series of composition of the present invention can be obtained.
Table 1
Owing to not using volatilizable organism, particularly solvent in embodiment 1-4, therefore it has low organism volatility; And comprise toluene in comparative example 1, it is residual in the final product, so the organic volatile object height that the finished product contain, to environment and the mankind unfavorable.
With thermogravimetic analysis (TGA) (TGA) and dynamic mechanically mechanical property (DMA) analysis, the resistance toheat of the composition that embodiment 1-4 and comparative example 1-2 obtains is evaluated: adopt 5% weightless temperature of TGA and the residual heavy sign resistance toheat of 900 DEG C, adopt Tan (δ) peak value of DMA to characterize the second-order transition temperature of cured resin.The composition obtained by embodiment 1-4 and comparative example 1-2 by after 130 DEG C of+150 DEG C of+200 DEG C of solidifications in 6 hours in 2 hours in 2 hours, obtains fine and close casting matrix in electric heating convection oven.
The composition obtained by embodiment 1-4 and comparative example 1-2 by mould pressing process and quartz fabric make matrix material, gained matrix material specification is 200mm × 200mm × 2mm, wherein the quartz fabric number of plies is 15 layers, resin content is about 30%, and condition of cure is 130 DEG C/2h+150 DEG C/6h+200 DEG C/6h.Table 2 listed in by matrix material at room temperature tensile strength and elongation at break, and resin composite materials has excellent mechanical property as can be seen here.
Table 2
As can be seen from Table 2, the composition of the embodiment 1-4 containing epoxy resin and resol has better thermotolerance and more excellent toughness, and the thermotolerance of the composition of comparative example 2 not containing resol and poor toughness; In addition, the thermotolerance of the composition of the embodiment 3 and 4 containing auxiliary agent nano silicon is better.
Above-mentioned explanation only provides as illustrative embodiment of the present invention, and it is only example, should restrictively not explain.The art personnel understand that variation of the present invention is also included in right.