CN103879012A - Straw briquetting mechanism with vertical shaft, flat die and straight roller - Google Patents
Straw briquetting mechanism with vertical shaft, flat die and straight roller Download PDFInfo
- Publication number
- CN103879012A CN103879012A CN201410105123.1A CN201410105123A CN103879012A CN 103879012 A CN103879012 A CN 103879012A CN 201410105123 A CN201410105123 A CN 201410105123A CN 103879012 A CN103879012 A CN 103879012A
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- China
- Prior art keywords
- die
- flat
- pressing roller
- flat die
- bearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/228—Extrusion presses; Dies therefor using pressing means, e.g. rollers moving over a perforated die plate
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention provides a straw briquetting mechanism with a vertical shaft, a flat die and a straight roller, and belongs to the technical field of agricultural machinery. The straw briquetting mechanism mainly comprises a base, a transmission system, a collection hopper, a support, the main shaft, the flat die, a pressing roller frame, the pressing roller and a sleeve. The main shaft is vertically installed at the center position of the base and the center position of the support. The flat die is horizontally installed on the support. A pressing roller frame sleeve is vertically installed on the main shaft and fixed on the support. The pressing roller is horizontally installed at the radial shaft end of a pressing roller frame sleeve. The flat die is sleeved with the sleeve. The collection hopper is installed at the lower end of the flat die and fixed to the support. The flat die is provided with a plurality of square through holes within the circumference, and the center line of each hole coincides with the rotation center line of each pressing roller tooth, so that it is ensured that straws can be successfully pressed into the holes of the die. The pressing roller is in a straight gear shape, rotates along with the shaft under the driving of the pressing roller frame, and meanwhile rotates around the axis of the pressing roller to press the straws into the holes of the die continuously, so that straw blocks with the regular shape and high intensity are formed, and the production rate and the ratio of briquetting are high. The straw briquetting mechanism is simple and compact in structure, the holes of the flat die are not prone to being blocked, and working continuity is good.
Description
Technical field
The present invention relates to a kind of vertical shaft flat-die Zhi Gun stalk briquette mechanism, belong to agricultural machinery technological field.
Background technology
Stalk briquette technology has been used widely in European countries such as Sweden, starts late in the research of China, mainly contains at present screw extruding bri quetting, piston compression moulding, the compression forming of ring mould, does not also have about the technology that adopts the straight roll compaction moulding of vertical shaft flat-die.Compare with other compressed format, sturdy and durable, the advantage such as adaptability to raw material is strong, ratio of briquetting is high, easily collecting that flat-die Zhi Gun stalk briquette mechanism has.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind of simple and reasonable, be easy to the vertical shaft flat-die Zhi Gun stalk briquette mechanism that manufactures, easy to operate, production cost is low, production efficiency is high.
The present invention solves the technical measures that its technical problem takes: integrated model vertical, mainly comprise base, transmission system, aggregate bin, bearing, main shaft, flat-die, roller frame, pressure roller, sleeve, and it is characterized in that; Described spindle vertical is arranged on base and bearing center; Described flat-die level is arranged on bearing; Described roller frame is vertically arranged on main shaft, and by spline joint, bottom is pressed on bearing by packing ring with main shaft, and upper end is fixed by gland by round nut; Described pressure roller level is arranged on roller frame radially on axle head, is fixed by shaft end ring; Described jacket casing is in flat-die outside; Described aggregate bin is arranged on flat-die lower end, is fixed on bearing.
Described flat-die has several square through holes in circumference range, is nib, and nib center line overlaps with pressure roller tooth centre of gyration line.Described pressure roller is straight tube shape, with nib contact portion be spur gear, under the drive of pressing roller holder with axle rotate, when revolution, around axis rotation own, between pressure roller and flat-die, leave the gap of 0.05～0.2mm, regulate by top round nut.
The invention has the beneficial effects as follows: the straight roll-in block mechanism of vertical shaft flat-die of employing, simple in structure, compact, flat-die energy positive and negative uses, with low cost, template is relatively thin, and nib is difficult for stopping up, spur type roller structure, material Grasping skill is stronger, and productivity ratio and ratio of briquetting are all higher.When work, flat-die is fixed on transfixion on bearing, enters material in sleeve under the revolution of pressure roller and rotation drive, constantly entered in nib by spreading, stalk piece after compression is extruded from flat-die lower end, directly falls into Material collecting box for harvesting by Action of Gravity Field, and work continuity is good.The block-shaped rule of stalk of compression, density is large, and quality is good.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is flat-die and pressure roller configuration top view.
In figure: 1, bearing (ball) cover, 2, taper roll bearing, 3, base, 4, transmission system, 5, main shaft, 6, bolt, 7, bearing, 8, aggregate bin 9, bearing with cross roller convex symmetrical roller bearing, 10, flat-die, 11, nib, 12, sunk screw, 13, packing ring, 14, pressure roller end cap, 15, pressure roller shaft, 16, pressure roller, 17, roller frame cover, 18, gland, 19, round nut, 20, sleeve.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
From accompanying drawing, main shaft 5 verticals are in the centre of base 3 and bearing 7, and fixing with lower end taper roll bearing 2 by upper end bearing with cross roller convex symmetrical roller bearing 9, bottom is sealed with spacing by bearing (ball) cover 1, and base 3 is connected by bolt 6 with bearing 7.Flat-die 10 is horizontally fixed on bearing 7 by sunk screw 12, and aggregate bin 8 is also connected on bearing 7, and corresponding with 11 times outlets of nib, multiple nibs 11 are on average clouded in flat-die 10 circumference range.Roller frame cover 17 is arranged on main shaft 5 with spline form, is seated on bearing 7 by packing ring 13, and top is fixing by gland 18 by round nut 19.Two pressure roller shaft 15 levels embed in roller frame cover 17, being symmetrically distributed in roller frame overlaps on 17 peripheries, pressure roller 16 is arranged in pressure roller shaft 15 by taper roll bearing, can freely rotate, end is sealed by pressure roller end cap 14, and pressure roller 16 working faces are spur gear shape, is beneficial to and captures and spreading material, pressure roller 16 face of gears are corresponding with nib 11, and the gap between pressure roller 16 and flat-die 10 is regulated by upper end round nut.Sleeve 20 encloses in pressure roller 16 outer rims, is arranged on flat-die 10 outer circumference surfaces.
When work, base 3, bearing 7, flat-die 10 transfixions, power is delivered on main shaft 5 by transmission system 4, main shaft 5 drives 17 rotations of roller frame cover, thereby band dynamic pressure roller 16 rotates, the good stalk material of guillotine cutting entering from sleeve 20 upper ends, under the drive of pressure roller 16 revolution and rotation, rolled in nib 11, under the effect of nib 11 inwall frictional force, the material entering in nib 11 increases gradually, pressure strengthens gradually, the material density being compressed in nib 11 strengthens gradually, cohesive force between material is constantly strengthened, finally reach the degree of gelatinization, and by constantly grind into material continue compression descending, finally extrude from nib 11 lower ends, linearly shape is continued descending, when reaching after certain length, or while touching aggregate bin 8 bottom surface, straight line fracture, form stalk piece.Material constantly feeds, and stalk piece constantly forms, and has ensured high efficiency and the continuity of producing.
Claims (4)
1. a vertical shaft flat-die Zhi Gun stalk briquette mechanism, comprises base, transmission system, aggregate bin, bearing, main shaft, flat-die, roller frame, pressure roller, sleeve, it is characterized in that: described spindle vertical is arranged on base and bearing center; Described flat-die level is arranged on bearing; Described roller frame is vertically arranged on main shaft, and by spline joint, bottom is pressed on bearing by packing ring with main shaft, and upper end is fixed by gland by round nut; Described pressure roller level is arranged on roller frame radially on axle head, is fixed by shaft end ring; Described jacket casing is in flat-die outside; Described aggregate bin is arranged on flat-die lower end, is fixed on bearing.
2. vertical shaft flat-die Zhi Gun stalk briquette according to claim 1 mechanism, is characterized in that: flat-die has several square through holes in circumference range, is nib, and nib center line overlaps with pressure roller tooth centre of gyration line.
3. vertical shaft flat-die Zhi Gun stalk briquette according to claim 1 mechanism, is characterized in that: pressure roller is straight tube shape, with nib contact portion be spur gear, under the drive of pressing roller holder, rotate with axle, when revolution around axis rotation own.
4. vertical shaft flat-die Zhi Gun stalk briquette according to claim 1 mechanism, is characterized in that: between pressure roller and flat-die, leave the gap of 0.05～0.2mm, regulate by top round nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410105123.1A CN103879012B (en) | 2014-03-16 | 2014-03-16 | Vertical shaft flat-die Zhi Gun stalk briquette mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410105123.1A CN103879012B (en) | 2014-03-16 | 2014-03-16 | Vertical shaft flat-die Zhi Gun stalk briquette mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103879012A true CN103879012A (en) | 2014-06-25 |
| CN103879012B CN103879012B (en) | 2016-01-13 |
Family
ID=50948278
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410105123.1A Expired - Fee Related CN103879012B (en) | 2014-03-16 | 2014-03-16 | Vertical shaft flat-die Zhi Gun stalk briquette mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103879012B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106064493A (en) * | 2016-07-26 | 2016-11-02 | 农业部南京农业机械化研究所 | A kind of flat-die Forming press machine |
| CN112976383A (en) * | 2021-02-05 | 2021-06-18 | 五方智工(北京)技术有限公司 | Cutting table |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1995034375A1 (en) * | 1994-06-14 | 1995-12-21 | Italtraco S.R.L. | Granulator for loose material |
| DE19955844A1 (en) * | 1998-11-19 | 2000-05-25 | Pelletsverband Vertriebs Und B | Fuel pellets based on compressed biomass include comminuted cereal or maize or starch as lubricant and binder |
| JP2010172840A (en) * | 2009-01-30 | 2010-08-12 | Eco-Material Inc | Pelletizer with temperature control mechanism |
| CN201587136U (en) * | 2009-12-02 | 2010-09-22 | 济南三农能源科技有限公司 | Translational flat-die biomass forming machine |
| CN202862627U (en) * | 2012-10-16 | 2013-04-10 | 陕西科技大学 | Biomass roll forming machine |
-
2014
- 2014-03-16 CN CN201410105123.1A patent/CN103879012B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1995034375A1 (en) * | 1994-06-14 | 1995-12-21 | Italtraco S.R.L. | Granulator for loose material |
| DE19955844A1 (en) * | 1998-11-19 | 2000-05-25 | Pelletsverband Vertriebs Und B | Fuel pellets based on compressed biomass include comminuted cereal or maize or starch as lubricant and binder |
| JP2010172840A (en) * | 2009-01-30 | 2010-08-12 | Eco-Material Inc | Pelletizer with temperature control mechanism |
| CN201587136U (en) * | 2009-12-02 | 2010-09-22 | 济南三农能源科技有限公司 | Translational flat-die biomass forming machine |
| CN202862627U (en) * | 2012-10-16 | 2013-04-10 | 陕西科技大学 | Biomass roll forming machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106064493A (en) * | 2016-07-26 | 2016-11-02 | 农业部南京农业机械化研究所 | A kind of flat-die Forming press machine |
| CN112976383A (en) * | 2021-02-05 | 2021-06-18 | 五方智工(北京)技术有限公司 | Cutting table |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103879012B (en) | 2016-01-13 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Chen Haixia Inventor after: Zhang Haikun Inventor after: Dong Dejun Inventor after: Zhou Fengbo Inventor after: Ai Hongbin Inventor after: Li Hongde Inventor after: Zhang Boren Inventor after: Wang Yu Inventor before: Chen Haixia Inventor before: Zhang Haikun Inventor before: Dong Dejun Inventor before: Zhou Fengbo Inventor before: Ai Hongbin Inventor before: Li Hongde Inventor before: Zhang Bairen Inventor before: Wang Yu |
|
| COR | Change of bibliographic data | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160113 Termination date: 20200316 |