CN103848017B - The stacking encasement all-in-one machine of a kind of carpet shaping - Google Patents
The stacking encasement all-in-one machine of a kind of carpet shaping Download PDFInfo
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- CN103848017B CN103848017B CN201410106595.9A CN201410106595A CN103848017B CN 103848017 B CN103848017 B CN 103848017B CN 201410106595 A CN201410106595 A CN 201410106595A CN 103848017 B CN103848017 B CN 103848017B
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- carpet
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- cylinder
- stacking
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Abstract
The invention discloses the stacking encasement all-in-one machine of a kind of carpet shaping, belong to mechanical handing technical field.It is stacking that the present invention carries out shaping by the interaction of four pieces of finishing plates to carpet, by the fast lifting of lifter plate and cooperatively interacting of all shock struts, complete quick splicing process, to the effect of Displacement plate, carpet is delivered on carpet vanning loading plate by Displacement plate cylinder again, moved cylinder driven carpet move guide plate of being cased by carpet of guide plate of casing to enter in Packaging Box by carpet guide plate of casing again, now drive vanning push pedal forward to carpet position by vanning push pedal cylinder again, vanning push pedal campaign is driven to be delivered to completely in Packaging Box by carpet by vanning push pedal cylinder again.
Description
Technical field
The present invention relates to the stacking encasement all-in-one machine of a kind of carpet shaping, belong to mechanical handing technical field.
Background technology
At present, use artificial in a large number on the light industry packaging lines such as carpet, along with the lacking gradually of labour power, the increase of cost of labor, package speed problem that is slow and manual work homogeneity of product difference highlight gradually, be badly in need of replacing artificial automatic turnover machine.
In order to overcome above-mentioned existing production problem, the invention provides the stacking encasement all-in-one machine of a kind of carpet shaping, can be used for the high-speed automated packaging of carpet in flow production line.The stacking encasement all-in-one machine of this carpet shaping more easily realizes carpet shaping stacking package.The stacking speed of shaping is fast, stability strong, and integral rigidity is good, volume utilization is high, and fitting operation is convenient, can realize visualized operation.
Summary of the invention
For above-mentioned technical matters, the object of the present invention is to provide the stacking encasement all-in-one machine of a kind of carpet shaping, can be used for the stacking vanning of the shaping of carpet on conveyor line.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: the stacking encasement all-in-one machine of described a kind of carpet shaping comprises carpet feedway, the stacking apparatus for shaping of carpet and carpet boxing apparatus; Described carpet feedway comprises load-transfer device and detector switch; The stacking apparatus for shaping of described carpet comprises movable finishing plate, fixing finishing plate, lifter plate, Displacement plate and shock strut, carpet through tape transport through detector switch, lifter plate rises and accepts carpet, fixing finishing plate and movable finishing plate cooperation make carpet neat, when the carpet on lifter plate count to reach predetermined number time lifter plate decline, prepare vanning; Stacking arrangement done by the shock strut that the carpet that load-transfer device is carried subsequently falls the interim replacement lifter plate stretched out; When the carpet on lifter plate is pushed into behind vanning region by Displacement plate, lifter plate lifting buffering bar is retracted, and carpet is fallen on lifter plate and continued to arrange; Described carpet boxing apparatus comprises carpet vanning loading plate, carpet vanning guide plate and vanning push pedal, and carpet enters carpet vanning loading plate under Displacement plate promotes, and carpet vanning guide plate enters packing chest, and carpet is taken advantage of a situation and pushed packing chest by vanning push pedal.
Described phase asynchronous alternating-current motor/AC motor is arranged in frame and drives tape transport carpet, by Frequency Converter Control motor speed, thus controls tape transport carpet speed.
Described detector switch is fixed on carpet baffle plate, can detect pass through with or without carpet near carpet shaping entrance, thus realizes PLC to the real-time monitoring of carpet, counting.
Described lifter plate is arranged on lift cylinder, when reaching the value of setting with the affixed quantity when carpet of pneumatic joint.Air cylinder driven lifter plate moves up and down, and the entirety realizing carpet moves up and down.
Described movable finishing plate is arranged on movable finishing plate cylinder, affixed with pneumatic joint, fixing finishing plate is arranged in frame, affixed with frame, under the cooperation of fixing finishing plate, complete shaping fast by movable finishing plate cylinder to the promotion of movable finishing plate stacking, quantity and the shape of described movable finishing plate, fixing finishing plate are determined according to carpet shape simultaneously.
Described shock strut and shock strut cylinder connector affixed, shock strut is by the action of shock strut cylinder control realization, when the quantity on lifter plate reaches preset number, lifter plate starts to decline, shock strut is passed by the hole on finishing plate, interim replacement lifter plate is accepted the carpet that sends and is coordinated finishing plate to arrange carpet, when the carpet on lifter plate is pushed to packaging area, lifter plate rises again, then shock strut is retracted, carpet drops down onto on lifter plate and continues to arrange, until carpet number arrives predetermined number again.
Described Displacement plate and Displacement plate cylinder connector affixed, Displacement plate by the magnetic switch on Displacement plate cylinder to the control of cylinder, thus realize stacking for the shaping carpet completed to push to wait region of casing, for carpet vanning is prepared, shaping pile the carpet folded and is pushed into and resets wait casing behind position by Displacement plate.
Described vanning guide plate and carpet loading plate of casing is affixed, by vanning guide plate move the magnetic switch on cylinder to the control of cylinder will case guide plate propelling packing chest, guide plate is first advanced into packing chest, carpet is helped to case fast by its directional tagging, after carpet is successfully cased, this carpet vanning guide plate resets.
Described vanning push pedal is affixed with vanning push pedal cylinder connector, and realized the vanning of carpet by the control of magnetic switch to cylinder on vanning push pedal cylinder, after carpet is successfully cased, this vanning push pedal resets.
Described 2, vanning push pedal cylinder, one of them vanning push pedal cylinder is connected with vanning push pedal, and another vanning push pedal cylinder moving can drive vanning push pedal forward.
Current effect of the present invention is: the stacking vanning of high speed shaping more easily realizing carpet, and shaping is stacking, vanning speed is fast, and good stability, integral rigidity is good, and volume utilization is high, easy for installation, realizes visualized operation.
Accompanying drawing explanation
Fig. 1 is the three-dimensional structure diagram of the stacking packing machine of carpet shaping.
Fig. 2 is the front view of the stacking packing machine of carpet shaping: 1, carpet baffle plate; 2, frame; 3, lifter plate; 4, Displacement plate; 6, Displacement plate cylinder, 7 lifter plate cylinders.
Fig. 3 is the left view of the stacking packing machine of carpet shaping.
Fig. 4 is the birds-eye view of the stacking packing machine of carpet shaping: 8, detector switch; 9, load-transfer device.
Fig. 5 is the auxiliary three-dimensional structure diagram of the stacking packing machine of carpet shaping.
Fig. 6 is the auxiliary front view of the stacking packing machine of carpet shaping: 10, movable finishing plate cylinder; 11, movable finishing plate; 12, movable finishing plate; 13, shock strut cylinder; 14, shock strut; 15, shock strut; 16, shock strut cylinder.
Fig. 7 is the auxiliary left view of the stacking packing machine of carpet shaping: 17, movable finishing plate cylinder.
The auxiliary birds-eye view of the stacking packing machine of Fig. 8 carpet shaping: 18, fixing finishing plate; 19, fixing finishing plate.
Fig. 9 is carpet shaping stacking packing machine binning process view 1:20, carpet vanning guide plate; 21, vanning push pedal; 22, vanning push pedal cylinder; 23, vanning push pedal cylinder; 24, carpet vanning guide plate moves cylinder; 25, carpet vanning loading plate.
Figure 10 is carpet shaping stacking packing machine binning process view 2.
Figure 11 is carpet shaping stacking packing machine binning process view 3.
Figure 12 is carpet shaping stacking packing machine binning process view 4.
Figure 13 is carpet shaping stacking packing machine binning process view 5.
Detailed description of the invention
Below in conjunction with accompanying drawing 1-13, the invention will be further described.
As shown in figures 1-13, carpet baffle plate (1), frame (2), lifter plate (3), Displacement plate (4), Displacement plate cylinder (5), phase asynchronous alternating-current motor/AC motor (6), lifter plate cylinder (7), photoelectric detection switch (8), load-transfer device (9), movable finishing plate cylinder (10), movable finishing plate (11), movable finishing plate (12), shock strut cylinder (13), shock strut (14), shock strut (15), shock strut cylinder (16), movable finishing plate cylinder (17), fixing finishing plate (18), fixing finishing plate (19), carpet vanning guide plate (20), vanning push pedal (21), vanning push pedal cylinder (22), vanning push pedal cylinder (23), carpet vanning guide plate moves cylinder (24), carpet vanning loading plate (25).
Carpet baffle plate (1) is arranged on the both sides of load-transfer device (9), work as electric power starting, phase asynchronous alternating-current motor/AC motor (6) drives load-transfer device (9) conveying carpet, by Frequency Converter Control motor speed, thus controlling load-transfer device (9) conveying carpet speed, lifter plate (3) action is simultaneously to filling position.Have carpet to be sent to PLC and time delay by producing signal when photoelectric detection switch (8) detects, carpet drops on lifter plate (3) thereupon.PLC allows movable finishing plate cylinder (10) and movable finishing plate cylinder (17) action by programmed instruction, drive activity finishing plate (11), movable finishing plate (12) action, under fixing finishing plate (18), fixing finishing plate (19) combined action, make carpet be in shaping region and complete shaping.Along with the continuous conveying of carpet, complete shaping stacking.(carpet stacking the number of plies can set according to the thickness of concrete carton) carpet is stacking in the upper shaping of lifter plate (3).When the quantity that carpet is stacking reaches setting numeral, PLC falls to initial position by programmed instruction by lifter plate (3), along with the whereabouts of lifter plate, carpet on load-transfer device (9) is also in continuous conveying, now shock strut cylinder (13) drives shock strut (14) and shock strut cylinder (16) to drive shock strut (15) action simultaneously, for ground connection blanket is prepared.It is stacking that carpet (replacement lifter plate (3)) on shock strut does shaping.Meanwhile, PLC by programmed instruction by Displacement plate cylinder (5) action, drive Displacement plate (4) action promote shaping pile the carpet folded deliver to treat vanning position.Subsequently, PLC drives Displacement plate (4) to be back to initial position by programmed instruction by Displacement plate cylinder (5) action.Subsequently, PLC is back to filling position by programmed instruction by lifter plate (3) action.Subsequently, PLC drives shock strut (14) and shock strut cylinder (16) to drive shock strut (15) to return by programmed instruction by shock strut cylinder (13) simultaneously, allows stacking orthopedic carpet drop to lifter plate (3).Continue the stacking carpet of shaping.
Subsequently, PLC moves cylinder (24) action by programmed instruction by carpet vanning guide plate and allows shaping pile the carpet folded to deliver to carpet and case on loading plate (25).Meanwhile, carpet vanning guide plate (20) enters in Packaging Box.Subsequently, PLC allows vanning push pedal cylinder (22) action drive vanning push pedal cylinder (23) and vanning push pedal (21) by programmed instruction.Carpet promotes to be issued to desired location in vanning push pedal (21).Subsequently, PLC allows vanning push pedal cylinder (23) action drive vanning push pedal (21) by programmed instruction.The carpet that stacking shaping completes is advanced carton interior completely.Subsequently, PLC is moved cylinder (24) by programmed instruction return by carpet vanning guide plate.Carpet vanning guide plate (20) is driven to return.When carpet vanning guide plate move cylinder (24) turn back to initial position time, signal is sent to PLC allow vanning push pedal cylinder (23) return.Vanning push pedal (21) is driven to be back to initial position.When push pedal cylinder (23) of casing turns back to initial position, signal is sent to PLC and allow vanning push pedal cylinder (22) return, drive vanning push pedal cylinder (23) to return initial position, for vanning is prepared next time.
Although the present invention with preferred embodiment openly as above; but it is also not used to limit the present invention, any person skilled in the art, without departing from the spirit and scope of the present invention; all can do various changes and modification, what therefore protection scope of the present invention should define with claims is as the criterion.
Claims (10)
1. the stacking encasement all-in-one machine of carpet shaping, is characterized in that, comprises carpet feedway, the stacking apparatus for shaping of carpet and carpet boxing apparatus; Described carpet feedway comprises load-transfer device and detector switch; The stacking apparatus for shaping of described carpet comprises movable finishing plate, fixing finishing plate, lifter plate, Displacement plate and shock strut, carpet through tape transport through detector switch, lifter plate rises and accepts carpet, fixing finishing plate and movable finishing plate cooperation make carpet neat, when the carpet on lifter plate count to reach predetermined number time lifter plate decline, prepare vanning; Stacking arrangement done by the shock strut that the carpet that load-transfer device is carried subsequently falls the interim replacement lifter plate stretched out; When the carpet on lifter plate is pushed into behind vanning region by Displacement plate, lifter plate lifting buffering bar is retracted, and carpet is fallen on lifter plate and continued to arrange; Described carpet boxing apparatus comprises carpet vanning loading plate, carpet vanning guide plate and vanning push pedal, and carpet enters and waits region of casing under Displacement plate promotes, and carpet vanning guide plate enters packing chest, and carpet is taken advantage of a situation and pushed packing chest by vanning push pedal.
2. the stacking encasement all-in-one machine of a kind of carpet shaping according to claim 1, characterized by further comprising phase asynchronous alternating-current motor/AC motor, motor is arranged in frame, by Frequency Converter Control motor speed, thus controls tape transport carpet speed.
3. the stacking encasement all-in-one machine of a kind of carpet shaping according to claim 1, is characterized in that detector switch is fixed on carpet baffle plate, can detect and pass through with or without carpet, thus realizes PLC to the real-time monitoring of carpet, counting.
4. the stacking encasement all-in-one machine of a kind of carpet shaping according to claim 1, it is characterized in that described movable finishing plate and movable finishing plate cylinders connect, under the cooperation of fixing finishing plate, complete shaping fast by movable finishing plate cylinder to the promotion of movable finishing plate stacking, quantity and the shape of described movable finishing plate, fixing finishing plate are determined according to carpet shape simultaneously.
5. the stacking encasement all-in-one machine of a kind of carpet shaping according to claim 1, it is characterized in that described lifter plate is arranged on lift cylinder, affixed with pneumatic joint, when the quantity of carpet reaches the value of setting, air cylinder driven lifter plate moves up and down, and the entirety realizing carpet moves up and down; Shock strut and shock strut cylinder connector affixed, shock strut is by the action of shock strut cylinder control realization, when the quantity on lifter plate reaches preset number, lifter plate starts to decline, shock strut is passed by the hole on finishing plate, interim replacement lifter plate is accepted the carpet that sends and is coordinated finishing plate to arrange carpet, when the carpet on lifter plate is pushed to packaging area, lifter plate rises again, then shock strut is retracted, carpet drops down onto on lifter plate and continues to arrange, until carpet number arrives predetermined number again.
6. the stacking encasement all-in-one machine of a kind of carpet shaping according to claim 1, it is characterized in that described Displacement plate and Displacement plate cylinder connector affixed, Displacement plate by the magnetic switch on Displacement plate cylinder to the control of cylinder, thus realize stacking for the shaping carpet completed to push to wait region of casing, for carpet vanning is prepared, shaping pile the carpet folded and is pushed into and resets wait casing behind position by Displacement plate.
7. the stacking encasement all-in-one machine of a kind of carpet shaping according to claim 1, it is characterized in that described vanning guide plate and carpet loading plate of casing is affixed, by vanning guide plate move the magnetic switch on cylinder to the control of cylinder will case guide plate propelling packing chest, guide plate is first advanced into packing chest, carpet is helped to case fast by its directional tagging, after carpet is successfully cased, this carpet vanning guide plate resets.
8. the stacking encasement all-in-one machine of a kind of carpet shaping according to claim 1, it is characterized in that described vanning push pedal is affixed with vanning push pedal cylinder connector, the vanning of carpet is realized by the control of magnetic switch to cylinder on vanning push pedal cylinder, after carpet is successfully cased, this vanning push pedal resets.
9. the stacking encasement all-in-one machine of a kind of carpet shaping according to claim 1, characterized by further comprising 2, vanning push pedal cylinder, and one of them vanning push pedal cylinder is connected with vanning push pedal, and another vanning push pedal cylinder moving can drive vanning push pedal forward.
10. the stacking encasement all-in-one machine of a kind of carpet shaping according to claim 1, it is characterized in that comprising carpet baffle plate (1), frame (2), lifter plate (3), Displacement plate (4), Displacement plate cylinder (5), three-phase AC asynchronous motor (6), lifter plate cylinder (7), detector switch (8), load-transfer device (9), movable finishing plate cylinder (10), movable finishing plate (11), movable finishing plate (12), shock strut cylinder (13), shock strut (14), shock strut (15), shock strut cylinder (16), movable finishing plate cylinder (17), fixing finishing plate (18), fixing finishing plate (19), carpet vanning guide plate (20), vanning push pedal (21), vanning push pedal cylinder (22), vanning push pedal cylinder (23) and carpet vanning guide plate move cylinder (24), carpet vanning loading plate (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410106595.9A CN103848017B (en) | 2014-03-20 | 2014-03-20 | The stacking encasement all-in-one machine of a kind of carpet shaping |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410106595.9A CN103848017B (en) | 2014-03-20 | 2014-03-20 | The stacking encasement all-in-one machine of a kind of carpet shaping |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103848017A CN103848017A (en) | 2014-06-11 |
| CN103848017B true CN103848017B (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410106595.9A Expired - Fee Related CN103848017B (en) | 2014-03-20 | 2014-03-20 | The stacking encasement all-in-one machine of a kind of carpet shaping |
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| Country | Link |
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| CN (1) | CN103848017B (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104494912A (en) * | 2014-09-30 | 2015-04-08 | 佛山市拓凯工业设备有限公司 | Stacking unit |
| CN104528042B (en) * | 2014-11-26 | 2016-08-17 | 东华大学 | Square carpet automatic packaging production line and method of work thereof |
| CN104528013B (en) * | 2014-12-04 | 2016-05-04 | 江苏华峰自然纤维制品有限公司 | The full-automatic wraparound device of carpet |
| CN104554895B (en) * | 2014-12-19 | 2016-08-17 | 广东恒健制药有限公司 | Adhesive bandage counting, stack device |
| CN106516251B (en) * | 2016-11-15 | 2018-10-12 | 浙江鼎业机械设备有限公司 | A kind of vertical packet roll-over stacker crane |
| CN107298213B (en) * | 2017-07-27 | 2022-12-02 | 温州临界科技有限公司 | Counting packaging machine |
| CN108033058B (en) * | 2017-10-17 | 2024-01-12 | 厦门佳创科技股份有限公司 | Automatic reason piece interfacing apparatus and packagine machine |
| CN109292156B (en) * | 2018-10-29 | 2023-10-27 | 广东大唐永恒智能科技有限公司 | Boxing production line |
| CN111301760A (en) * | 2020-03-12 | 2020-06-19 | 深圳市旺盈彩盒纸品有限公司 | Stable stacking and packaging device for corrugated boards |
| CN112722423B (en) * | 2021-01-07 | 2022-07-15 | 杭州娃哈哈精密机械有限公司 | Orderly stacking mechanism |
| CN112777040B (en) * | 2021-01-07 | 2022-09-16 | 杭州娃哈哈精密机械有限公司 | Portable case packer |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8427394D0 (en) * | 1984-10-30 | 1984-12-05 | Jeffrey P | Forming and packaging articles |
| ATE423735T1 (en) * | 2001-10-22 | 2009-03-15 | L & P Property Management Co | APPARATUS AND METHOD FOR ROLL PACKAGING COMPRESSABLE MATERIALS |
| GB2418192B (en) * | 2004-09-15 | 2007-12-19 | John Cotton Group Ltd | Packaging and packaging method for duvets |
| CN2918221Y (en) * | 2006-06-26 | 2007-07-04 | 项光周 | Clothing folding packaging machine |
| TW201111586A (en) * | 2009-09-21 | 2011-04-01 | Chan Li Machinery Co Ltd | Folding device of textile products |
| CN102730251B (en) * | 2012-06-28 | 2014-04-30 | 上海派莎实业有限公司 | Folding machine for blanket type packaged product |
| CN203889176U (en) * | 2014-03-20 | 2014-10-22 | 于振中 | Carpet shaping, stacking and casing all-in-one machine |
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2014
- 2014-03-20 CN CN201410106595.9A patent/CN103848017B/en not_active Expired - Fee Related
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| CN103848017A (en) | 2014-06-11 |
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Granted publication date: 20150819 Termination date: 20210320 |