CN103824730B - Be applicable to the self-threading bonding machine producing fuse - Google Patents
Be applicable to the self-threading bonding machine producing fuse Download PDFInfo
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- CN103824730B CN103824730B CN201410036218.2A CN201410036218A CN103824730B CN 103824730 B CN103824730 B CN 103824730B CN 201410036218 A CN201410036218 A CN 201410036218A CN 103824730 B CN103824730 B CN 103824730B
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Abstract
The invention discloses a kind of self-threading bonding machine being applicable to produce fuse, comprise: controller, index dial, the circumference of index dial sets gradually: feed mechanism, loading terminal, penetrate in inner casing two go between and be cut to the threading station of fixed length, flatten station, be stained with rosin water station, tin sticky station, knuckle station, bag fuse station, spot welding station, bracing wire station, inner casing outer wrapping shell with produce finished product casing station, by finished product collect discharge terminal; Usefulness is: namely the present invention has carried out synchronous production manufacture while multiplex (MUX) plants to fuse by an equipment, concentrated machinery, electronics, detection three aspects function in one, achieve rapid processing manufacture, and the performance to product detects by measuring station and testing impedance station, reject substandard products to guarantee end product quality, time saving and energy saving, greatly reduce recruitment cost, flexibility is strong, meets the industrial demand of modernization well.
Description
Technical field
The present invention relates to a kind of bonding machine, be specifically related to a kind of self-threading bonding machine being applicable to produce fuse.
Background technology
There is the problems such as loss is high, cost is high, complicated operation, poor product quality in the mode of traditional dependence manpower processing.And, fuse structure is less, complex procedures, traditional artificial pipelining at least needs 17 operation employees to work simultaneously, low and the easy work fatigue of efficiency causes product quality to decline, Given this, realize automated production very necessary, in the urgent need to a kind of automation equipment that can substitute manpower streamline, to meet the needs that modern production manufactures.
Summary of the invention
For solving the deficiencies in the prior art, the object of the present invention is to provide a kind of self-threading bonding machine being applicable to produce fuse, having liberated manpower, greatly reduced recruitment cost, ensure that product quality.
In order to realize above-mentioned target, the present invention adopts following technical scheme:
Be applicable to the self-threading bonding machine producing fuse, comprise: the controller being convenient to manually arrange running parameter, rotating speed is adjustable and be provided with the index dial of multiple clamp structure, the circumference of described index dial sets gradually: feed mechanism, inner casing from feed mechanism is loaded the loading terminal of clamp structure, in inner casing, penetrate two go between and the threading station being cut to fixed length, the pressing station that terminal pin is flattened, what make wire ends be stained with rosin is stained with rosin water station, make wire ends tin sticky and melt the tin sticky station of tin silk, wire ends is bent into the knuckle station at right angle, the knuckle place of two wire ends is carried out with fuse close the bag fuse station connected, by the spot welding station that fuse reliably welds with lead-in wire, lead-in wire is upwards lifted the bracing wire station making the adjacent inner casing of fuse, at inner casing outer wrapping shell to produce the casing station of finished product, by the discharge terminal that finished product is collected, described loading terminal has one and to move up and down by air cylinder driven thus charging block inner casing being pressed into clamp structure, described threading station comprise below index dial, two lead-in wires are vertically penetrated threading mechanism inner casing, above index dial, clamp the thread clamping mechanism of wire ends and from the lead-in wire other end by the thread cutting mechanism cut off that goes between, described pressing station comprise a pair close to each other with flatten go between binder block, described rosin water station of being stained with comprises being positioned at and drives by cylinder the container being contained with rosin moved up and down below clamp structure, described tin sticky station comprise be positioned at below clamp structure by cylinder drive move up and down be contained with Xi Si and below is also provided with No. two containers of heater, described knuckle station comprise one be positioned at below clamp structure by the folded block along index dial radial motion of air cylinder driven, described bag fuse station comprises the mechanical arm that linear turnover and two ends are equipped with manipulator, described mechanical arm one end is for providing fuse and the tangent mechanism cut off, and the other end is the envelope curve mechanism be connected with the wire ends of bending by fuse be positioned at below clamp structure, described casing station comprises the filling mechanism for filling explosion-proof sand in shell of shell rack and the side of being located thereon, described discharge terminal comprises one by the push rod ejected by finished product of air cylinder driven.
Preferred as one, aforementioned feed mechanism is a spiral vibrating disk, and the feeding port of vibrating disk and the charging block position of loading terminal connect, and inner casing is mounted in clamp structure in an orderly manner.
Further, aforementioned threading station and pressing are also provided with measuring station between standing, and whether measuring station is provided with photoelectric sensor and lacks, when detecting that lead-in wire has disappearance, then in the bad part eject that measuring station will detect to detect lead-in wire.
Further, be also provided with testing impedance station between aforementioned bracing wire station and casing station, described testing impedance station comprises the display screen for showing qualified impedance ranges and impedance test results, the impedance detected not in acceptability limit, then by bad part eject.
In addition, the present invention also comprises the operating desk that is provided with emergency stop switch.
Preferably, the present invention also comprises a warning device be connected with controller.
Aforementioned index dial be circumferentially with 36 clamp structures.
Usefulness of the present invention is: namely the present invention has carried out synchronous production manufacture while multiplex (MUX) plants to fuse by an equipment, concentrated machinery, electronics, detection three aspects function in one, achieve rapid processing manufacture, and the performance to product detects by measuring station and testing impedance station, reject substandard products to guarantee end product quality, time saving and energy saving, greatly reduce recruitment cost, flexibility is strong, meets the industrial demand of modernization well.
Accompanying drawing explanation
Fig. 1 is the structural representation being applicable to the self-threading bonding machine producing fuse of the present invention.The implication of Reference numeral in figure: 1, controller, 2, index dial, 201, clamp structure, 3, loading terminal, 301, to feed block, 4, threading station, 5, flatten station, 501, binder block, 6, rosin water station is stained with, 7, tin sticky station, 8, knuckle station, 10, bag fuse station, 11, spot welding station, 12, bracing wire station, 13, casing station, 1301, filling mechanism, 14, discharge terminal, 15, measuring station, 16, testing impedance station, 1601, display screen, 17, operating desk.
Embodiment
Below in conjunction with the drawings and specific embodiments, concrete introduction is done to the present invention.
See Fig. 1, the self-threading bonding machine being applicable to production fuse of the present invention, comprise: be convenient to the controller 1 of the running parameter that each station is manually set, rotating speed is adjustable and is provided with the index dial 2 of multiple clamp structure 201, adopt PLC human-computer interface control system, preferred clamp structure 201 quantity is 36, the circumference of index dial 2 sets gradually processing, detects each station of fuse, is specifically introduced below.
(1), feed mechanism: a preferably spiral vibrating disk, inner casing is carried in an orderly manner;
(2), loading terminal 3: its function is that the inner casing from feed mechanism is loaded clamp structure 201, the feeding port of vibrating disk and the charging block position of loading terminal 3 connect, inner casing is delivered to charging block place in order, and charging block moves up and down by air cylinder driven thus is pressed into by inner casing in clamp structure 201;
(3), threading station 4: major function is by two lead-in wires through being cut to fixed length in inner casing, and threading process must ensure that lead-in wire vertically, is rapidly in place, and can not fracture fracture equivalent damage simultaneously; Given this, threading station 4 comprise below index dial 2, two lead-in wires are vertically penetrated threading mechanism inner casing, above index dial 2, clamp thread clamping mechanism that wire ends makes lead-in wire be in place, thread cutting mechanism that lead-in wire is cut to fixed length by the other end (below index dial 2) that certainly goes between;
(4), flatten station 5: this station mainly in order to terminal pin extruding lead-in wire is flattened, to meet the requirement of follow-up station, particularly, flatten station 5 comprise a pair close to each other with flatten go between binder block 501;
(5) rosin water station 6, is stained with: as the term suggests, this station is to make wire ends be stained with rosin as scaling powder, comprise being positioned at and drive by cylinder the container being contained with rosin moved up and down below clamp structure 201, a container can only move up and down, not only save the device space, and rosin can be avoided to drop to bottom surface from lead-in wire;
(6), tin sticky station 7: obviously, this station is to make wire ends tin sticky and melting tin silk, comprise be positioned at below clamp structure 201 by cylinder drive move up and down be contained with Xi Si and below is also provided with No. two containers of heater, be stained with the lead-in wire of scaling powder, enter and reach in the tin of fusing point, make terminal pin wrap up scolding tin completely;
(7), knuckle station 8: the part of wire ends being stained with rosin and Xi Si is bent into right angle, for the bag fuse of the next stop is prepared, specifically comprise one be positioned at below clamp structure 201 by the folded block along index dial 2 radial motion of air cylinder driven, can also revise the angle of bending, fuse move up and down then by another air cylinder driven;
(8), bag fuse station 10: this station connects to be carried out closing with fuse in the knuckle place of two wire ends, operation relative complex, not only will bag fuse, also fuse will be got, concrete structure comprises: linear turnover and two ends are equipped with the mechanical arm of manipulator, in mechanical arm one end for providing fuse and the tangent mechanism cut off, the other end is the envelope curve mechanism be connected with the wire ends of bending by fuse be positioned at below clamp structure 201, by the flip-flop movement of mechanical arm, achieve and get fuse and the action simultaneously of bag fuse, accurate and efficient,
(9), spot welding station 11: fuse is reliably welded with lead-in wire;
(10), bracing wire station 12: lead-in wire is upwards lifted the bracing wire station 12 making the adjacent inner casing of fuse, expose straight lead-in wire, follow-up station such as testing impedance station 16 can be carried out smoothly;
(11), casing station 13: at inner casing outer wrapping shell to produce finished product, this station comprises the filling mechanism 1301 for filling explosion-proof sand in shell of shell rack and the side of being located thereon, after explosion-proof sand is filling, assembled by semi-finished product cylinder pushed up by shell and a upper station stream come;
(12), discharge terminal 14: the discharge terminal 14 collected by finished product, comprises by the push rod ejected by finished product of air cylinder driven.
As a further improvement on the present invention, be also provided with between threading station 4 and pressing station 5:
(13), measuring station 15: whether measuring station 15 is provided with photoelectric sensor and lacks to detect lead-in wire, when detecting that lead-in wire has disappearance, then in the bad part eject that measuring station 15 will detect, avoids substandard products to flow into next station.
Further, be also provided with between bracing wire station 12 and casing station 13:
(14), testing impedance station 16: comprising the display screen 1601 for showing qualified impedance ranges and impedance test results, when the impedance detected is not in acceptability limit, then by bad part eject, avoiding substandard products to flow into next station.
As shown in Figure 1, the present invention also comprises one 17, Whole Equipment is all placed on operating desk 17, and also emergency stop switch is provided with on operating desk 17, the test failure that effective control meets accident and speed is accelerated and caused, when ensureing the situation of tester and checkout equipment damage, the generation of accident is avoided in braking in time, solves the problem of accidental operation.
In order to improve fail safe further, the present invention also comprises a warning device be connected with controller 1, when system occur self not repairable unexpected time, just to shut down and trigger alarm device, to remind operating personnel manually to solve.
In order to understand the present invention better, below the course of work of this self-threading bonding machine being briefly introduced: first-selected, by the touch control screen of controller 1, the parameter of each station being arranged, each station is integrated and coordinated.Inner casing is delivered to loading terminal 3 in order by feed mechanism and is pressed in clamp structure 201, index dial 2 rotates, inner casing flows into next station and threading station 4, be responsible for going between through in inner casing in threading station 4, after completing, whether lacking the few line of line to detect, carrying out detection and feedback test result by the photoelectric sensor of measuring station 15, rejecting substandard products in time; Qualified product flow into pressing station 5 makes lead-in wire flatten by boost air cylinder to terminal pin extruding, then flows through respectively and is stained with rosin water station 6 and tin sticky station 7, make terminal pin wrap up scolding tin completely; Arriving knuckle station 8 is again responsible for the end bending of lead-in wire, for the bag fuse of next station is prepared, the fuse of fixed length got by the manipulator of the mechanical arm one end at bag fuse station 10 from tangent mechanism, then envelope curve mechanism is turn to, the end-enclosed of lead-in wire connects by fuse, and meanwhile, the fuse of fixed length got by the manipulator of the other end, circulation like this, efficient quick.Then, semi-finished product are automatically transferred to spot welding station 11, spot welding is carried out to two semi-finished product in spot welding station 11 simultaneously, after spot welding completes, carries on the wire of 12 pairs, bracing wire station, testing impedance station 16 is facilitated to carry out performance test to half-finished, the substandard products of test failure are directly by automatic rejection, and qualified product flow into casing station 13, and assembling has poured into the shell of explosion-proof sand, finally flow into discharge terminal 14, by finished product collecting packing.
More than show and describe general principle of the present invention, principal character and advantage.The technical staff of the industry should understand, and above-described embodiment does not limit the present invention in any form, the technical scheme that the mode that all employings are equal to replacement or equivalent transformation obtains, and all drops in protection scope of the present invention.
Claims (7)
1. be applicable to the self-threading bonding machine producing fuse, it is characterized in that, comprise: the controller being convenient to manually arrange running parameter, rotating speed is adjustable and be provided with the index dial of multiple clamp structure, the circumference of described index dial sets gradually: feed mechanism, inner casing from feed mechanism is loaded the loading terminal of clamp structure, in inner casing, penetrate two go between and the threading station being cut to fixed length, terminal pin is extruded to the pressing station that lead-in wire is flattened, what make wire ends be stained with rosin is stained with rosin water station, make wire ends tin sticky and melt the tin sticky station of tin silk, wire ends is bent into the knuckle station at right angle, the knuckle place of two wire ends is carried out with fuse close the bag fuse station connected, by the spot welding station that fuse reliably welds with lead-in wire, lead-in wire is upwards lifted the bracing wire station making the adjacent inner casing of fuse, at inner casing outer wrapping shell to produce the casing station of finished product, by the discharge terminal that finished product is collected, described loading terminal has one and to move up and down by air cylinder driven thus charging block inner casing being pressed into clamp structure, described threading station comprise below index dial, two lead-in wires are vertically penetrated threading mechanism inner casing, above index dial, clamp the thread clamping mechanism of wire ends and from the lead-in wire other end by the thread cutting mechanism cut off that goes between, described pressing station comprise a pair close to each other with flatten go between binder block, described rosin water station of being stained with comprises being positioned at and drives by cylinder the container being contained with rosin moved up and down below clamp structure, described tin sticky station comprise be positioned at below clamp structure by cylinder drive move up and down be contained with Xi Si and below is also provided with No. two containers of heater, described knuckle station comprise one be positioned at below clamp structure by the folded block along index dial radial motion of air cylinder driven, described bag fuse station comprises the mechanical arm that linear turnover and two ends are equipped with manipulator, described mechanical arm one end is for providing fuse and the tangent mechanism cut off, and the other end is the envelope curve mechanism be connected with the wire ends of bending by fuse be positioned at below clamp structure, described casing station comprises the filling mechanism for filling explosion-proof sand in shell of shell rack and the side of being located thereon, described discharge terminal comprises one by the push rod ejected by finished product of air cylinder driven.
2. the self-threading bonding machine being applicable to production fuse according to claim 1, it is characterized in that, described feed mechanism is a spiral vibrating disk, and the feeding port of vibrating disk and the charging block position of loading terminal connect.
3. the self-threading bonding machine being applicable to production fuse according to claim 1, it is characterized in that, described threading station and pressing are also provided with measuring station between standing, whether measuring station is provided with photoelectric sensor and lacks to detect lead-in wire, when detecting that lead-in wire has disappearance, then in the bad part eject that measuring station will detect.
4. the self-threading bonding machine being applicable to production fuse according to claim 1, it is characterized in that, testing impedance station is also provided with between described bracing wire station and casing station, described testing impedance station comprises the display screen for showing qualified impedance ranges and impedance test results, when the impedance detected is not in acceptability limit, then by bad part eject.
5. being applicable to according to any one of claim 1-4 produces the self-threading bonding machine of fuse, it is characterized in that, also comprises the operating desk that is provided with emergency stop switch.
6. the self-threading bonding machine being applicable to production fuse according to claim 5, is characterized in that, also comprise a warning device be connected with controller.
7. according to claim 5 being applicable to produces the self-threading bonding machine of fuse, it is characterized in that, described index dial be circumferentially with 36 clamp structures.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410036218.2A CN103824730B (en) | 2014-01-24 | 2014-01-24 | Be applicable to the self-threading bonding machine producing fuse |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410036218.2A CN103824730B (en) | 2014-01-24 | 2014-01-24 | Be applicable to the self-threading bonding machine producing fuse |
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| Publication Number | Publication Date |
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| CN103824730A CN103824730A (en) | 2014-05-28 |
| CN103824730B true CN103824730B (en) | 2016-01-06 |
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Families Citing this family (10)
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| CN104668802B (en) * | 2015-03-12 | 2016-08-31 | 苏州市吴中区木渎华利模具加工店 | Plug bonding machine |
| CN104958184B (en) * | 2015-05-25 | 2024-02-09 | 贵州慧联科技有限公司 | Novel medicine bottle automatic assembly streamline and assembly method thereof |
| CN105537810B (en) * | 2016-01-11 | 2017-05-31 | 宁波市智能制造产业研究院 | A kind of conveying type protective tube and electric wire welding machine streamline |
| CN107891208A (en) * | 2017-11-13 | 2018-04-10 | 广西岑科电子工业有限公司 | Line ball pin mechanism before soldering |
| CN108039308B (en) * | 2018-01-24 | 2023-07-25 | 厦门佑科自动化科技有限公司 | Oblique line welder for square paster fuse |
| CN109346898B (en) * | 2018-10-15 | 2020-07-14 | 唐明 | Branching and threading device |
| CN109482999A (en) * | 2018-11-20 | 2019-03-19 | 庄再聪 | Pressure sensor production equipment and scolding tin component |
| CN110516780B (en) * | 2019-08-29 | 2024-03-26 | 深圳源明杰科技股份有限公司 | Ultrasonic vibration and vertical threading device and method |
| CN114888577B (en) * | 2022-05-20 | 2023-04-18 | 苏州瀚川智能科技股份有限公司 | Automatic feeding and welding device for connectors |
| CN116246912B (en) * | 2023-03-20 | 2023-11-21 | 深圳市良胜电子有限公司 | Automatic assembling equipment for temperature fuse |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| FR2866990B1 (en) * | 2004-02-27 | 2006-07-28 | Tyco Electronics France Sas | INTEGRATED FUSE CONNECTION GRID, METHOD FOR MANUFACTURING SAME, AND SYSTEM FOR IMPLEMENTING SAID METHOD |
| CN100470704C (en) * | 2007-03-30 | 2009-03-18 | 李风雷 | Fuse threading weld capper |
| CN201094133Y (en) * | 2007-08-10 | 2008-07-30 | 比亚迪股份有限公司 | Welding machine |
| CN203812814U (en) * | 2014-01-24 | 2014-09-03 | 昆山洺九机电有限公司 | Automatic-threading soldering machine suitable for producing fuses |
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Effective date of registration: 20191031 Address after: 314510 qujiabang village, zhouquan Town, Tongxiang City, Jiaxing City, Zhejiang Province Patentee after: Zhejiang canyuan Home Textile Co., Ltd Address before: Suzhou City, Jiangsu Province, Yushan town Kunshan 215316 Dengyun Road No. 268 National Science and technology business incubator 709 Patentee before: Kunshan Mingjiu Mechanical Electrical Co., Ltd. |