CN103819863A - High temperature-resistant fiber-reinforced ASA/PC plastic for automotive upholstery and preparation method of fiber-reinforced ASA/PC plastic - Google Patents
High temperature-resistant fiber-reinforced ASA/PC plastic for automotive upholstery and preparation method of fiber-reinforced ASA/PC plastic Download PDFInfo
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- CN103819863A CN103819863A CN201410075087.9A CN201410075087A CN103819863A CN 103819863 A CN103819863 A CN 103819863A CN 201410075087 A CN201410075087 A CN 201410075087A CN 103819863 A CN103819863 A CN 103819863A
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Abstract
The invention discloses high temperature-resistant fiber-reinforced ASA/PC plastic for an automotive upholstery and a preparation method of the fiber-reinforced ASA/PC plastic. The fiber-reinforced ASA/PC plastic comprises the following ingredients by weight: 100 parts of ASA resin, 20 to 40 parts of PC resin, 15 to 35 parts of glass fiber, 10 to 20 parts of metal fiber, 1 to 5 parts of a coupling agent, and 0.1 to 5 parts of a heat stabilizer. Preferably, the fiber-reinforced ASA/PC plastic comprises the following ingredients by weight: 100 parts of ASA resin, 20 to 40 parts of PC resin, 15 to 35 parts of alkali-free glass fiber, 4 to 8 parts of aluminum metal fiber, 6 to 12 parts of nickel fiber, 1 to 5 parts of the coupling agent, and 0.1 to 5 parts of the heat stabilizer. The fiber-reinforced ASA/PC plastic is low in manufacturing cost, high in processability, halogen-free, flame-retardant, high in fiber reinforcing effect, and environmental-friendly. The fiber-reinforced ASA/PC plastic is particularly suitable for injection molding of various automotive upholsteries.
Description
Technical field
The invention belongs to chemical material technical field, be specifically related to a kind of modified ASA/PC plastics and preparation method thereof, relate in particular to the resistance to high thermal fiber of a kind of automotive upholstery and strengthen ASA/PC plastics and preparation method thereof.
Background technology
Vinylformic acid-styrene-acrylonitrile, English name: AcrylonitrileStyreneAcrylatecopolymer, be abbreviated as ASA resin, the ternary graft copolymer being formed by vinyl cyanide (acrylonitrile), vinylbenzene (Styrene), acrylate (Acrylate), it is take polyacrylic ester as main chain, the non-crystalline type polymkeric substance forming with vinyl cyanide, styrene monomer graft copolymerization.ASA resin early than 1962 by German BASF AG's suitability for industrialized production, FDAC changes into and has also realized suitability for industrialized production subsequently, at present, ASA resin is one of main products of GE company of the U.S..
ASA is a kind of opaque yellow amorphous polymer, nontoxic odorless, flame retardant resistance own reaches UL94HB level, tensile strength is 38-48MPa, under 1.83MPa load, heat-drawn wire is 85-105 ℃, can at-20～75 ℃, use for a long time, has better environmental stress crack resistance, oil resistant, salt tolerant acid solution, the bronsted lowry acids and bases bronsted lowry of resistance to alkene simultaneously, but not resistance to ester class, ketone, aromatics, chloro class and alcohols.
ASA resin is compared with ABS resin, and it does not contain two keys, therefore can resist the degraded that causes under uviolizing, aging and fade, and the effect that work in-process can heat-resisting oxygen simultaneously, prevents from decomposing and variable color.Therefore ASA plastics become one of best kind of weathering resistance in plastics, and its ageing resistance is higher more than 10 times than ABS plastic.Due to the many advantages that ASA has, be just progressively widely used at industrial circle at present.Can be processed into easily by Shooting Technique the automotive upholstery of different shape at automotive field, as glove box inner cover plate, gloves hopper, dashboard, panel parcel tray etc.
Most of trolley part is all with injection molding forming method processing, and the advantage of ASA resin is that impact-resistance, sound-proofing, scratch-resistant are better, more attractive in appearance than PP, is specially adapted to the comparatively strict parts of horizontal impact-resistance and use temperature.ASA resin can be used for Che Nei and car outer enclosure, the widgets such as bearing circle, oil guide pipe and handle and button, and car outside comprises front radiator grill and lampshade etc.ASA resin is easily processed, finish size stability and surface luster are good, easily application, painted, can also carry out metallize, plating, welding and the suitability for secondary processing such as bonding, can be widely used in field of electronics, comprise various offices and consumer electronics/electrical equipment, office electrical equipment comprises electronic data processing machine, office equipment.
PC refers to polycarbonate, is the high molecular polymer that contains carbonate group in molecular chain, can be divided into the broad varietys such as aliphatics, aromatic series, aliphatic-aromatic according to the structure of ester group.Wherein because the mechanical property of aliphatics and aliphatic-aromatic polycarbonate is lower, thereby limit its application aspect engineering plastics.Only have at present that aromatic copolycarbonate obtains suitability for industrialized production.Due to the singularity on polycarbonate structure, now become the fastest general engineering plastic of rate of growth in five large-engineering plastics.
Thermostability and the thermal shock resistance of ASA resin are not so good.These shortcomings have seriously limited the application of ASA resin.
Heat-shock resistance, refers to that material, bearing dramatic temperature while changing, evaluates the important indicator of its resisting breakage ability.Material behavior is its major influence factors, as the thermal expansivity of material, thermal conductivity, Young's modulus, material inherent strength, fracture toughness property etc.In general, thermal expansivity is less, material because of the volume change that temperature variation causes little, the thermal stress of corresponding generation is little, heat-shock resistance is better; Thermal conductivity is large, and the temperature difference of material internal is less, and the stress-difference being caused by the temperature difference is less, and heat-shock resistance is better; Material inherent strength is higher, bears thermal stresses and the intensity of unlikely destruction is larger, good thermal shock; Young's modulus is larger, and elasticity is less, and material production recoverable deformation is compared with little and can not alleviate and rejected heat stress, unfavorable to heat-shock resistance.
The new crackle that material produces in thermal shock, and the situation such as new crackle and original crack are expanded the cracking that causes, peeled off, fracture, be called Thermal-shock Damage.Thermal-shock Damage is the result of thermal stresses effect.Material is in the time of temperature variation, and it is thermal stresses that distortion is suppressed produced stress.The different heterogeneous object of linear expansivity is in the time of temperature variation, and the object of homogeneous thermal expansion is subject to thermograde and does the used time, and when phase transformation, all can produce thermal stresses.Thermal stresses is directly proportional to springform tribute and the recoverable strain of material, and recoverable strain equals the product of linear expansivity and temperature variation.The thermal shock resistance of ASA resin is unsatisfactory, needs to improve to make it be applied to more field.
Summary of the invention
For above shortcomings in prior art, one of technical problem to be solved by this invention provides the resistance to high thermal fiber of a kind of automotive upholstery to strengthen ASA/PC plastics, has good thermostability and hot shock resistance.
Two of technical problem to be solved by this invention provides above-mentioned automotive upholstery to strengthen the preparation method of ASA/PC plastics with resistance to high thermal fiber.
The present invention seeks to be achieved through the following technical solutions:
A kind of automotive upholstery strengthens ASA/PC plastics with resistance to high thermal fiber, comprises the component of following weight parts: 100 parts of ASA resins, PC resin 20-40 part, glass fibre 15-35 part, steel fiber 10-20 part, coupling agent 1-5 part, thermo-stabilizer 0.1-5 part.
In the present invention:
Described glass fibre, be called for short glass, English by name: glassfiber or fiberglass, english abbreviation is GF, No. CAS: 14808-60-7, glass fibre is higher than organic fibre heatproof, do not fire, anti-corruption, heat insulation, sound-proofing good (particularly glass wool), tensile strength is high, electrical insulating property good (as alkali free glass fibre).Can be used as strongthener, be used for manufacturing the goods such as reinforced plastics.The ASA/PC plastics that glass fibre strengthens, have better tensile strength, modulus in flexure and notched Izod impact strength.
The main component of glass fibre is silicon-dioxide, aluminum oxide, calcium oxide, boron oxide, magnesium oxide, sodium oxide etc., according to the number of alkali content in glass, can be divided into alkali free glass fibre (sodium oxide 0%～2%, belong to aluminium borosilicate glass), medium-alkali glass fibre (sodium oxide 8%～12%, genus boracic or the not soda lime glass of boracic) and high alkali glass fibre (sodium oxide more than 13%, belongs to soda lime glass).
Glass fibre, by form and length, can be divided into continuous fibre, staple fibers and glass wool; Press glass ingredient, can be divided into alkali-free, chemically-resistant, high-alkali, middle alkali, high strength, high elastic coefficient and alkali resistant glass fiber etc.
Can, according to user's actual demand, select different types of glass fibre, also can select the mixture of several glass fibre.
In the present invention, preferred, use alkali free glass fibre, i.e. E glass fibre, the glass fibre that alkali metal oxide content is low.The concrete content of alkalimetal oxide is not more than 0.5%.
Described steel fiber, comprises one or more composite steel fibers in Stainless Steel Fibre, carbon steel fiber, cast fiber, copper fiber, aluminum fiber, nickel fiber, Aludirome fiber, superalloy fiber etc.
The diameter of described steel fiber is 20-300 μ m, and length is 2-30mm.
Be preferably aluminum fiber, nickel fiber or the compound of the two.
As further preferred, automotive upholstery of the present invention strengthens ASA/PC plastics with resistance to high thermal fiber, comprise the component of following weight parts: 100 parts of ASA resins, PC resin 20-40 part, alkali free glass fibre 15-35 part, aluminum metal fiber 4-8 part, nickel fiber 6-12 part, coupling agent 1-5 part, thermo-stabilizer 0.1-5 part.
In the present invention, described thermo-stabilizer, is preferably made up of the component of following weight parts: dibutyl tin laurate 10-30 part, calcium laurate 30-60 part, tricresyl phosphite (nonyl phenyl) ester 20-40 part, 1,3-diphenylpropane-1，3-dione 5-15 part.
By dibutyl tin laurate 10-30 part, calcium laurate 30-60 part, tricresyl phosphite (nonyl phenyl) ester 20-40 part 1,3-diphenylpropane-1，3-dione 5-15 part is uniformly mixed, and can make described thermo-stabilizer.
In the present invention, described coupling agent, is preferably γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane or isobutyl triethoxy silane.
The present invention also provides above-mentioned automotive upholstery to strengthen the preparation method of ASA/PC plastics with resistance to high thermal fiber, and it comprises the following steps:
(1) take ASA resin, PC resin and the thermo-stabilizer after drying treatment by proportioning, fully mix after 2-5 minute at a high speed, add the main spout of twin screw extruder;
(2) take glass fibre and steel fiber by proportioning, carry out after surface treatment with coupling agent, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300-400rpm, temperature is at 160-190 ℃, by twin screw extruder extruding pelletization.
Obviously, for improving other performances of product, can also add adaptively other auxiliary agents, as fire retardant, lubricant, photostabilizer, oxidation inhibitor, nucleator, softening agent, tinting material and static inhibitor etc. in the present invention.
In the present invention,
γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane, another name: silane coupling agent KH-560; English name Silane coupler KH-560, CAS NO. is 2530-83-8.Be for No. EINECS 219-784-2, molecular formula is C
9h
20O
5sI, molecular weight is 236.34.
Isobutyl triethoxy silane, English name: Triethoxyisobutylsilane; Molecular formula is C
10h
24o
3si; Molecular weight is 220.38; Be for No. CAS: 17980-47-1; Be for No. EINECS 402-810-3.
Dibutyl tin laurate, English name: Dibutyltin dilaurate, No. CAS: 77-58-7; Be for No. EC 201-039-8; Linear formula is (CH
3cH
2cH
2cH
2)
2sn[OCO (CH
2)
10cH
3]
2; Molecular weight is 631.57.
Calcium laurate, English name: Calcium Laurate; Molecular formula: Ca[CH3 (CH2) 10COO] 2H2O.
Tricresyl phosphite (nonyl phenyl) ester, English name: 4-nonyl-phenol phosphite, is abbreviated as TNPP, CAS:3050-88-2, molecular formula: C
45h
69o
3p, molecular weight: 689.01.
1,3-diphenylpropane-1，3-dione, English name: Dibenzoylmethane dibromide; 2,2-Dibromo-1,3-diphenyl-1,3-propanedione; Molecular formula: C
15h
10br
2o
2, be for No. CAS 16619-55-9.
Contriver finds by great many of experiments, mixed and modified by glass fibre and steel fiber, the plastics thermal shock resistance that ASA resin is made is significantly improved, especially alkali free glass fibre, aluminum fiber, the composite fiber reinforcement ASA/PC plastics of nickel fiber, hot anti-seismic performance improves significantly, and also there is certain enhancement the aspect such as the tensile strength to plastics, flexural strength, modulus in flexure and notched Izod impact strength simultaneously.
In addition, research is found, by dibutyl tin laurate, calcium laurate, tricresyl phosphite (nonyl phenyl) ester, four kinds of components of 1,3-diphenylpropane-1，3-dione are carried out reasonable composite use, thermostability obviously strengthens, special more excellent for the thermostability reinforced effects of ASA/PC plastics, draw high intensity, flexural strength, modulus in flexure and notched Izod impact strength and all meet the demands, its mechanism need the further research and inquirement of contriver.
Hot shock resistance and the thermostability of this product are all more excellent, and preparation technology is simple, and product cost is low, and the over-all properties of product is more excellent.
Automotive upholstery of the present invention strengthens ASA/PC plastics with resistance to high thermal fiber, can be processed into easily by Shooting Technique the part of different shape, can be used for making automobile inside gadget.
Embodiment
Below in conjunction with embodiment, the invention will be further described.In the embodiment of the present invention, selected ASA resin is the ASA777K that BASF Aktiengesellschaft produces.
Embodiment 1
Take each thermal stabilizer component according to embodiment 1 data corresponding in table 1, after fully mixing, obtain the compound heat stabilizer of embodiment 1;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 1, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take 15 kilograms of 15 kilograms of alkali free glass fibres and aluminum fibers, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains embodiment 1 strengthens ASA/PC plastics.
Table 1: the ASA/PC plastic heat stabilizer formula table unit of embodiment 1-7: kilogram
Embodiment 2
Take each thermal stabilizer component according to embodiment 2 data corresponding in table 1, after fully mixing, obtain the compound heat stabilizer of embodiment 2;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 1, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take 15 kilograms of 15 kilograms of alkali free glass fibres and aluminum fibers, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains embodiment 2 strengthens ASA/PC plastics.
Embodiment 3
Take each thermal stabilizer component according to embodiment 3 data corresponding in table 1, after fully mixing, obtain the compound heat stabilizer of embodiment 3;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 1, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take 15 kilograms of 15 kilograms of alkali free glass fibres and aluminum fibers, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains embodiment 3 strengthens ASA/PC plastics.
Embodiment 4
Take each thermal stabilizer component according to embodiment 4 data corresponding in table 1, after fully mixing, obtain the compound heat stabilizer of embodiment 4;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 1, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take 15 kilograms of 15 kilograms of alkali free glass fibres and aluminum fibers, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains embodiment 4 strengthens ASA/PC plastics.
Embodiment 5
Take each thermal stabilizer component according to embodiment 5 data corresponding in table 1, after fully mixing, obtain the compound heat stabilizer of embodiment 5;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 1, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take 15 kilograms of 15 kilograms of alkali free glass fibres and aluminum fibers, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains embodiment 5 strengthens ASA/PC plastics.
Embodiment 6
Take each thermal stabilizer component according to embodiment 6 data corresponding in table 1, after fully mixing, obtain the compound heat stabilizer of embodiment 6;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 1, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take 15 kilograms of 15 kilograms of alkali free glass fibres and aluminum fibers, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains embodiment 6 strengthens ASA/PC plastics.
Embodiment 7
Take each thermal stabilizer component according to embodiment 7 data corresponding in table 1, after fully mixing, obtain the compound heat stabilizer of embodiment 7;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 1, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take 15 kilograms of 15 kilograms of alkali free glass fibres and aluminum fibers, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains embodiment 7 strengthens ASA/PC plastics.
Test case 1
Traditional performance and the thermostability of the ASA/PC plastics to embodiment 1-7 are tested, and test result is in table 2.
Table 2: the ASA/PC plastics traditional performance of embodiment 1-7 and heat stability testing table
| ? | Tensile strength/Mpa | Notched Izod impact strength/KJ/m 2 | Flexural strength/Mpa | Modulus in flexure/Mpa | Heat-drawn wire/℃ |
| Embodiment 1 | 47.1 | 21.0 | 62.8 | 2312 | 140 |
| Embodiment 2 | 44.8 | 19.3 | 64.4 | 2281 | 137 |
| Embodiment 3 | 50.7 | 20.2 | 61.2 | 2255 | 146 |
| Embodiment 4 | 46.3 | 18.5 | 60.1 | 2215 | 128 |
| Embodiment 5 | 48.8 | 20.4 | 63.5 | 2300 | 114 |
| Embodiment 6 | 43.0 | 17.0 | 59.4 | 2198 | 120 |
| Embodiment 7 | 46.9 | 19.4 | 61.8 | 2205 | 110 |
The thermostability of the ASA/PC plastics to embodiment 1-7 is tested, found that the ASA/PC plastics that embodiment 1-7 makes have significantly improved heat-drawn wire, especially embodiment 1-3 has used dibutyl tin laurate 10-30 part, calcium laurate 30-60 part, tricresyl phosphite (nonyl phenyl) ester 20-40 part, 1,3-phenylbenzene-1, the composite compound heat stabilizer of making of 3-propanedione 5-15 part, thermal stability improves more obvious, and the ASA/PC plastics that embodiment 1-7 makes have simultaneously kept good traditional performance.
Embodiment 8
Take each thermal stabilizer component according to embodiment 3 data corresponding in table 1, after fully mixing, obtain compound heat stabilizer;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 3, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take various fibre fractionations according to embodiment 8 data corresponding in table 3, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains embodiment 8 strengthens ASA/PC plastics.
Table 3: the ASA/PC plastic optical fibre formula table unit of embodiment 8-12 and comparative example 1-2: kilogram
| ? | Embodiment 8 | Embodiment 9 | Embodiment 10 | Embodiment 11 | Embodiment 12 | Comparative example 1 | Comparative example 2 |
| Alkali free glass fibre | 15 | 15 | 15 | 15 | 15 | / | 29 |
| Aluminum fiber | 6 | / | 14 | 6 | / | 6 | / |
| Nickel fiber | 8 | 14 | / | / | 8 | 8 | / |
| Copper fiber | / | / | / | / | 6 | 7 | / |
| Stainless Steel Fibre | / | / | / | 8 | / | 8 | / |
The diameter of the steel fiber using in the embodiment of the present invention is 20-300 μ m, and length is 2-30mm.
Embodiment 9
Take each thermal stabilizer component according to embodiment 3 data corresponding in table 1, after fully mixing, obtain compound heat stabilizer;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 3, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take various fibre fractionations according to embodiment 9 data corresponding in table 3, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains embodiment 9 strengthens ASA/PC plastics.
Embodiment 10
Take each thermal stabilizer component according to embodiment 3 data corresponding in table 1, after fully mixing, obtain compound heat stabilizer;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 3, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take various fibre fractionations according to embodiment 10 data corresponding in table 3, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains embodiment 10 strengthens ASA/PC plastics.
Embodiment 11
Take each thermal stabilizer component according to embodiment 3 data corresponding in table 1, after fully mixing, obtain compound heat stabilizer;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 3, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take various fibre fractionations according to embodiment 11 data corresponding in table 3, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains embodiment 11 strengthens ASA/PC plastics.
Embodiment 12
Take each thermal stabilizer component according to embodiment 3 data corresponding in table 1, after fully mixing, obtain compound heat stabilizer;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 3, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take various fibre fractionations according to embodiment 12 data corresponding in table 3, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains embodiment 12 strengthens ASA/PC plastics.
Comparative example 1
Take each thermal stabilizer component according to embodiment 3 data corresponding in table 1, after fully mixing, obtain compound heat stabilizer;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 3, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take various steel fiber components according to comparative example 1 data corresponding in table 3, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains comparative example 1 strengthens ASA/PC plastics.
Comparative example 2
Take each thermal stabilizer component according to embodiment 3 data corresponding in table 1, after fully mixing, obtain compound heat stabilizer;
Get 1 kilogram of the compound heat stabilizer of 30 parts of 100 kilograms of ASA resins, PC resins after drying treatment and embodiment 3, fully mix after 5 minutes at a high speed, add the main spout of twin screw extruder;
Take alkali free glass fibre according to comparative example 2 data corresponding in table 3, with 2 kilograms of γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out after surface treatment, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300rpm, temperature is at 190 ℃, and by twin screw extruder extruding pelletization, the resistance to high thermal fiber of automotive upholstery that obtains comparative example 2 strengthens ASA/PC plastics.
Test case 2
Traditional performance and the hot anti-seismic performance of the ASA/PC plastics to embodiment 8-12 and comparative example 1-2 are tested, and test result is in table 4.Test condition is: low temperature-40 ℃, and 1 hour time, 140 ℃ of high temperature, 1 hour time, high low temperature circulation primary is one-period, until triumphant sharp phenomenon register cycle index occurs standard inserts, cycle index is higher, the thermal shock resistance of material is better.
Table 4: the ASA/PC plastics traditional performance of embodiment 8-12 and comparative example 1-2 and hot anti-seismic performance test chart
The hot anti-seismic performance of the ASA/PC plastics to embodiment 8-12 and comparative example 1-2 is tested, by the test result in table 4, we find that the high low temperature loop cycle of the ASA/PC plastics that embodiment 8-12 makes obviously improves than comparative example, significantly strengthen hot anti-seismic performance, especially embodiment 8 has used alkali free glass fibre, the composite fiber reinforcement ASA/PC plastics of aluminum fiber and nickel fiber, not only hot anti-seismic performance has significantly improved, and its tensile strength, notched Izod impact strength, flexural strength, the traditional performances such as modulus in flexure all improve compared to comparative example 1-2.
Therefore, resistance to high thermal fiber of the present invention strengthens ASA/PC plastics and can significantly improve heat-drawn wire, has good hot shock resistance, can be used as the material of Good Heat-resistance, and preparation technology is simple, and product cost is low, and the over-all properties of product is more excellent.Can also add adaptively other auxiliary agents, as fire retardant, lubricant, photostabilizer, oxidation inhibitor, nucleator, softening agent, tinting material and static inhibitor etc., in order to improve other aspect performances.
Automotive upholstery of the present invention strengthens ASA/PC plastics with resistance to high thermal fiber, can be processed into easily by Shooting Technique the part of different shape, can be used for making automobile inside gadget.
The above; it is only the specific embodiment of the present invention; but protection scope of the present invention is not limited to this; any those of ordinary skill in the art are in the disclosed technical scope of the present invention; the variation that can expect without creative work or replacement, within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims were limited.
Claims (8)
1. automotive upholstery strengthens ASA/PC plastics with resistance to high thermal fiber, it is characterized in that, comprises the component of following weight parts: 100 parts of ASA resins, PC resin 20-40 part, glass fibre 15-35 part, steel fiber 10-20 part, coupling agent 1-5 part, thermo-stabilizer 0.1-5 part.
2. automotive upholstery as claimed in claim 1 strengthens ASA/PC plastics with resistance to high thermal fiber, it is characterized in that, described glass fibre is alkali free glass fibre.
3. automotive upholstery as claimed in claim 1 strengthens ASA/PC plastics with resistance to high thermal fiber, it is characterized in that, described steel fiber is aluminum fiber, nickel fiber or the compound of the two.
4. automotive upholstery as claimed in claim 1 strengthens ASA/PC plastics with resistance to high thermal fiber, it is characterized in that, comprise the component of following weight parts: 100 parts of ASA resins, PC resin 20-40 part, alkali free glass fibre 15-35 part, aluminum metal fiber 4-8 part, nickel fiber 6-12 part, coupling agent 1-5 part, thermo-stabilizer 0.1-5 part.
5. the automotive upholstery as described in any one in claim 1-4 strengthens ASA/PC plastics with resistance to high thermal fiber, it is characterized in that, described thermo-stabilizer, component by following weight parts forms: dibutyl tin laurate 10-30 part, calcium laurate 30-60 part, tricresyl phosphite (nonyl phenyl) ester 20-40 part, 1,3-diphenylpropane-1，3-dione 5-15 part.
6. the automotive upholstery as described in any one in claim 1-4 strengthens ASA/PC plastics with resistance to high thermal fiber, it is characterized in that: described coupling agent is γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane or isobutyl triethoxy silane.
7. automotive upholstery as claimed in claim 5 strengthens ASA/PC plastics with resistance to high thermal fiber, it is characterized in that: described coupling agent is γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane or isobutyl triethoxy silane.
8. the automotive upholstery as described in any one in claim 1-7 strengthens the preparation method of ASA/PC plastics with resistance to high thermal fiber, it is characterized in that, comprises the following steps:
(1) take ASA resin and the thermo-stabilizer after drying treatment by proportioning, fully mix after 2-5 minute at a high speed, add the main spout of twin screw extruder;
(2) take glass fibre and steel fiber by proportioning, carry out after surface treatment with coupling agent, they are added from the side spout of twin screw extruder, control the rotating speed of twin screw extruder at 300-400rpm, temperature is at 160-190 ℃, by twin screw extruder extruding pelletization.
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| CN107163538A (en) * | 2017-06-28 | 2017-09-15 | 合肥博之泰电子科技有限公司 | A kind of phone housing plastics and preparation method thereof |
| CN107759914A (en) * | 2017-10-19 | 2018-03-06 | 中广核俊尔（上海）新材料有限公司 | A kind of automobile-used modified ASA material and preparation method thereof |
| CN112480563A (en) * | 2020-11-27 | 2021-03-12 | 武汉金发科技有限公司 | High-weather-resistance flame-retardant reinforced ASA material and preparation method and application thereof |
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| CN103819863B (en) | 2016-08-17 |
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