CN101831136A - High-strength high-toughness flame-resistant ABS (Acrylonitrile Butadiene Styrene) composite material and preparation method thereof - Google Patents

High-strength high-toughness flame-resistant ABS (Acrylonitrile Butadiene Styrene) composite material and preparation method thereof Download PDF

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Publication number
CN101831136A
CN101831136A CN201010158100A CN201010158100A CN101831136A CN 101831136 A CN101831136 A CN 101831136A CN 201010158100 A CN201010158100 A CN 201010158100A CN 201010158100 A CN201010158100 A CN 201010158100A CN 101831136 A CN101831136 A CN 101831136A
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abs
matrix material
strength
flame
toughness flame
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CN101831136B (en
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徐东
徐永
李小波
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Polymer Science Shenzhen New Materials Co Ltd
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Polymer Science Shenzhen New Materials Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped

Abstract

The invention discloses a high-strength high-toughness flame-resistant ABS (Acrylonitrile Butadiene Styrene) composite material and a preparation method thereof. The high-strength high-toughness flame-resistant ABS composite material is prepared from the following components in percentage by weight: 45-75 percent of ABS resin, 5-25 percent of PETG (PolyEthylene Terephthalate Glycol) plastics, 15-24 percent of flame retardant, 3-6 percent of toughener, 0.3-1 percent of heat stabilizer and 0.5-1.0 percent of lubricant. In the invention, the ABS resin is used as matrix resin, second plastic PETG is introduced to provide favorable tensile strength and the PETG plastics, the ABS resin and the toughener provide favorable impact strength. The preparation production process is simple and controllable and the production is easy to operate. The high-strength high-toughness flame-resistant ABS composite material can be widely applied to the fields of electronic electrical appliances, household electrical appliances, automobile parts, and the like.

Description

A kind of high-strength high-toughness flame-resistant ABS matrix material and preparation method thereof
[technical field]
The present invention relates to technical field of polymer materials, relate in particular to a kind of high-strength high-toughness flame-resistant ABS matrix material and preparation method thereof.
[background technology]
Generally speaking, the tensile strength of flame-proof ABS and shock strength are difficult to reach balance, because fire retardant makes product properties become fragile easily, shock strength was low when the flame-proof ABS tensile strength was high, poor tensile strength when shock strength is high.General flame-proof ABS, as the 765A of Qi Mei company, the 312A tensile strength of LG Corp of South Korea has only 42MPa, and shock strength is 220J/M, and the above index of home-made flame-proof ABS all is difficult to reach.
[summary of the invention]
The performance that the technical problem to be solved in the present invention provides a kind of tensile strength and impelling strength is isostatic high-strength high-toughness flame-resistant ABS matrix material comparatively.
The technical problem to be solved in the present invention provides a kind of preparation method of high-strength high-toughness flame-resistant ABS matrix material.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is, a kind of high-strength high-toughness flame-resistant ABS matrix material is made up of following component by weight percentage:
ABS resin 45~75%
PETG plastics 5~25%
Fire retardant 15~24%
Toughner 3~6%
Thermo-stabilizer 0.3~1%
Lubricant 0.5~1.0%.
Wherein, ABS resin is the ABS resin of emulsion polymerization or mass polymerization or body-suspension method manufacturing.In the described PETG plastics, the 1,4 cyclohexane dimethanol monomer content is at 30-40%.Described fire retardant is tetrabromo-bisphenol, antimonous oxide, chlorinatedpolyethylene compound, and three's ratio is 3.5~5: 1.2~1.5: 1.Described toughner is the ABS high glue powder.Described thermo-stabilizer is oxidation inhibitor N, N '-two-(3-(3, the 5-di-tert-butyl-hydroxy phenyl) propionyl) hexanediamine.Described lubricant is the vinyl bis-stearamides.
Above-described high-strength high-toughness flame-resistant ABS matrix material, can form by following component by weight percentage:
ABS resin 60~65%
PETG plastics 9~13%
Fire retardant 20~23%
Toughner 3~5%
Thermo-stabilizer 0.3~0.5%
Lubricant 0.5~1.0%.
A kind of preparation method's of above-mentioned high-strength high-toughness flame-resistant ABS matrix material technical scheme is may further comprise the steps:
(1) takes by weighing ABS resin, PETG plastics, toughner, thermo-stabilizer, lubricant, fire retardant by above-mentioned weight percent;
(2) ABS resin, PETG plastics, toughner, thermo-stabilizer, lubricant, fire retardant were mixed in moderate-speed mixers 3-7 minute;
(3) the mixed raw material of step (2) is melt extruded granulation through twin screw extruder; The twin screw extruder processing condition are: twin screw extruder one district's temperature is 160~220 ℃, two district's temperature are 160~220 ℃, and three district's temperature are 160~220 ℃, and four district's temperature are 160~220 ℃, 160~220 ℃ in five districts, compound time of delivery in screw rod is 1~2 minute.
The present invention is matrix resin with the ABS resin, introduces second kind of plastics PETG, and the solubility parameter of PETG and the solubility parameter of ABS are very approaching, thereby the consistency of two kinds of resins is very good, can add compatilizer and just can reach well compatible.In this formula system, PETG provides good tensile strength (general PETG tensile strength can reach 53MPa, and the tensile strength of ABS resin is 42MPa), and the shock strength that PETG plastics, ABS resin, toughner provide.Because of PETG is a kind of high transparent plastics, the PETG plastics also provide high glossiness in formula system.The present invention adopts auxiliary agents such as toughner, thermo-stabilizer, lubricant, fire retardant that ABS is carried out the modification processing and makes ABS matrix material acquisition high toughness; Wherein adding toughner can make matrix material not ftracture when playing screw; It is non-yellowing that thermo-stabilizer can suppress goods; Lubricant makes product surface bright and clean; Fire retardant makes goods that flame retardant properties be arranged.Above-mentioned auxiliary agent is the commercial goods, need not special preparation or processing, has reduced production cost, makes the product that makes have competitive edge.The present invention prepares the production technique simple controllable, produces easy to operate.High-strength high-toughness flame-resistant ABS matrix material of the present invention can be widely used in fields such as field of electronics, field of household appliances, auto parts machinery.
[embodiment]
Below in conjunction with embodiment the present invention is done detailed explanation:
ABS is commercially available common ABS, need not select high gloss ABS, is because high gloss ABS market price is very high, common ABS cost performance height.Preferential 750 of inexpensive Shanghai Gaoqiao petrochemical industry ABS or the Lanzhou petrochemical industry of selecting; The PETG plastics are the graceful product of her generation Z6002; 1,4 cyclohexane dimethanol (CHDM) monomer content is 32%; Toughner is the ABS high glue powder, and other toughner effects are relatively poor, and needs the deal of interpolation bigger, to heat-resisting influential, selects for use Korea S's brocade lake chemistry to produce HR181 among the embodiment; Thermo-stabilizer is the antioxidant 1010 (N, N '-two-(3-(3, the 5-di-tert-butyl-hydroxy phenyl) propionyl) hexanediamine) of Ciba.The thermostable effect of this thermo-stabilizer in the ABS goods is fine; Lubricant is home-made fatty acid amide (EBS); Fire retardant is the compound of tetrabromo-bisphenol, chlorinatedpolyethylene, antimonous oxide, the weight proportion of three kinds of materials is 13.5: 4.5: 3.3, tetrabromo-bisphenol is the safe star production in Jinan, and chlorinatedpolyethylene is Weifang AsiaSat production, and antimonous oxide is that the Dongguan Jeff produces.Main flame retardant also can be selected other brominated flame-retardants such as bromination epoxy, brominated Polystyrene, TDE etc.Above-mentioned brominated flame-retardant price comparison costliness, it is low to be added among the ABS/PETG cost performance.Add tetrabromo-bisphenol flame retarding efficiency height in the ABS/PETG alloy through learning after a large amount of experiments, the fire retardant total amount can reach flame retardant resistance and mechanical and physical performance preferably more after a little while.In the specific embodiment consumption of fire retardant is fixed on 21.3% below, and the consumption of toughner, lubricant, PETG is set forth as variable.
Embodiment 1, take by weighing raw material: ABS 750 65.9% by weight percentage, PETG 5%, thermo-stabilizer (1010) 0.3%, toughner (HR181) 3%, lubricant (EBS) 0.5%, fire retardant 21.3%, middling speed stirrer for mixing 5 minutes, be that 160--220 ℃ of twin screw extruder extruded granulation through melt temperature.Wherein each zone temperatures is: 160 ℃ in a district, and 180 ℃ in two districts, 200 ℃ in three districts, 210 ℃ in four districts, 220 ℃ in five districts, the residence time was 90 seconds.
Embodiment 2, take by weighing raw material: ABS 750 68.2% by weight percentage, PETG 7%, thermo-stabilizer (1010) 0.3%, toughner (HR181) 3%, lubricant (EBS) 0.6%, fire retardant 21.3%, middling speed stirrer for mixing 5 minutes, be that 160--220 ℃ of twin screw extruder extruded granulation through melt temperature.Wherein each zone temperatures is: 160 ℃ in a district, and 180 ℃ in two districts, 200 ℃ in three districts, 210 ℃ in four districts, 220 ℃ in five districts, the residence time was 90 seconds.
Embodiment 3, take by weighing raw material: ABS 75064.7% by weight percentage, PETG 9%, thermo-stabilizer (1010) 0.3%, toughner (HR181) 4%, lubricant (EBS) 0.7%, fire retardant 21.3%, middling speed stirrer for mixing 5 minutes, be that 160--220 ℃ of twin screw extruder extruded granulation through melt temperature.Wherein each zone temperatures is: 160 ℃ in a district, and 180 ℃ in two districts, 200 ℃ in three districts, 210 ℃ in four districts, 220 ℃ in five districts, the residence time was 90 seconds.
Embodiment 4, take by weighing raw material: ABS 750 62.6% by weight percentage, PETG 11%, thermo-stabilizer (1010) 0.3%, toughner (HR181) 4%, lubricant (EBS) 0.8%, fire retardant 21.3%, middling speed stirrer for mixing 5 minutes, be that 160--220 ℃ of twin screw extruder extruded granulation through melt temperature.Wherein each zone temperatures is: 160 ℃ in a district, and 180 ℃ in two districts, 200 ℃ in three districts, 210 ℃ in four districts, 220 ℃ in five districts, the residence time was 90 seconds.
Embodiment 5, take by weighing raw material: ABS 750 60.5% by weight percentage, PETG 13%, thermo-stabilizer (1010) 0.3%, toughner (HR181) 4%, lubricant (EBS) 0.9%, fire retardant 21.3%, middling speed stirrer for mixing 5 minutes, be that 160--220 ℃ of twin screw extruder extruded granulation through melt temperature.Wherein each zone temperatures is: 160 ℃ in a district, and 180 ℃ in two districts, 200 ℃ in three districts, 210 ℃ in four districts, 220 ℃ in five districts, the residence time was 90 seconds.
Embodiment 6, take by weighing raw material: ABS 750 57.4% by weight percentage, PETG 15%, thermo-stabilizer (1010) 0.3%, toughner (HR181) 5%, lubricant (EBS) 1.0%, fire retardant 21.3%, middling speed stirrer for mixing 5 minutes, be that 160--220 ℃ of twin screw extruder extruded granulation through melt temperature.Wherein each zone temperatures is: 160 ℃ in a district, and 180 ℃ in two districts, 200 ℃ in three districts, 210 ℃ in four districts, 220 ℃ in five districts, the residence time was 90 seconds.
Embodiment 7, take by weighing raw material: ABS 750 51.4% by weight percentage, PETG 20%, thermo-stabilizer (1010) 0.3%, toughner (HR181) 6%, lubricant (EBS) 1.0%, fire retardant 21.3%, middling speed stirrer for mixing 5 minutes, be that 160--220 ℃ of twin screw extruder extruded granulation through melt temperature.Wherein each zone temperatures is: 160 ℃ in a district, and 180 ℃ in two districts, 200 ℃ in three districts, 210 ℃ in four districts, 220 ℃ in five districts, the residence time was 90 seconds.
Performance evaluation mode and implementation standard
The particle that above-mentioned 7 embodiment are finished granulation dry 4-~6 hour in 80--90 ℃ convection oven again with the injection moulding sample preparation on the 80T injection moulding machine of exsiccant particle, keep the mould temperature between 70--~100 ℃ in the sample making course.
Tensile strength is tested by GB/T 1040 standards., specimen types is the I type, batten size (mm): 170 (length) * (20 ± 0.2) (end width) * (4 ± 0.2) (thickness), and draw speed is 50mm/min; Flexural strength and modulus in flexure are tested by GB 9341/T standard.Specimen types is specimen size (mm): (80 ± 2) * (10 ± 0.2) * (4 ± 0.2), rate of bending are 20mm/mi n; Notched Izod impact strength is tested by GB/T 1043 standards.Specimen types is the I type, specimen size (mm): (80 ± 2) * (10 ± 0.2) * (4 ± 0.2); The breach type is a category-A, and the breach residual thickness is 3.2mm; Heat-drawn wire is tested by GB/T 1634.2 standards, and load is 100mm for the 1.80MPa. span.
The composite property table that embodiment 1-9 raw material weight percentage is when made
Form (%) Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6 Embodiment 7
??ABS ??69.9 ??68.2 ??64.7 ??62.6 ??60.5 ??57.4 ??51.4
??PETG ??5 ??7 ??9 ??11 ??13 ??15 ??20
Thermo-stabilizer ??0.3 ??0.3 ??0.3 ??0.3 ??0.3 ??0.3 ??0.3
Lubricant ??0.5 ??0.6 ??0.7 ??0.8 ??0.9 ??1.0 ??1.0
Toughner ??3 ??3 ??4 ??4 ??4 ??5 ??6
Fire retardant ??21.3 ??21.3 ??21.3 ??21.3 ??21.3 ??21.3 ??21.3
Heat-drawn wire ??80 ??78 ??76 ??74 ??73 ??72 ??70
Notched Izod impact strength ??230 ??225 ??235 ??230 ??230 ??235 ??240
Tensile strength ??42 ??42.5 ??42.8 ??44 ??44.5 ??45.6 ??46
Modulus in flexure ??2100 ??2150 ??2210 ??2280 ??2300 ??2320 ??2400
Surface gloss Difference Difference Better Good Good Good Good
By last table, we can see, high-strength high-toughness flame-resistant ABS matrix material tensile strength among the embodiment 1 to 7 or notched Izod impact strength can be widely used in fields such as field of electronics, field of household appliances, auto parts machinery all apparently higher than the 312A of 765A of Qi Mei company and LG Corp of South Korea.
The use of fire retardant in the present invention can be done quantitative use.Too many fire retardant makes product properties become fragile easily, and is difficult to disperse in goods, adds lubricant fire retardant is dispersed in the goods, can suppress fire retardant and precipitate into product surface.Along with the increase surface gloss raising of PETG, heat-drawn wire descends, and is because PETG is a crystalline plastics, and under the situation of not adding nucleator and glass, heat-drawn wire is about 60 degree.
Data above comprehensive, embodiment 4 performances are best. be most preferred embodiment of the present invention.

Claims (9)

1. a high-strength high-toughness flame-resistant ABS matrix material is characterized in that, is made up of following component by weight percentage:
ABS resin 45~75%
PETG plastics 5~25%
Fire retardant 15~24%
Toughner 3~6%
Thermo-stabilizer 0.3~1%
Lubricant 0.5~1.0%.
2. high-strength high-toughness flame-resistant ABS matrix material according to claim 1 is characterized in that, ABS resin is the ABS resin of emulsion polymerization or mass polymerization or body-suspension method manufacturing.
3. high-strength high-toughness flame-resistant ABS matrix material according to claim 1 is characterized in that in the described PETG plastics, the 1,4 cyclohexane dimethanol monomer content is at 30-40%.
4. high-strength high-toughness flame-resistant ABS matrix material according to claim 1 is characterized in that, described fire retardant is tetrabromo-bisphenol, antimonous oxide, chlorinatedpolyethylene compound, and three's ratio is 3.5~5: 1.2~1.5: 1.
5. high-strength high-toughness flame-resistant ABS matrix material according to claim 1 is characterized in that described toughner is the ABS high glue powder.
6. high-strength high-toughness flame-resistant ABS matrix material according to claim 1 is characterized in that described thermo-stabilizer is oxidation inhibitor N, N '-two-(3-(3, the 5-di-tert-butyl-hydroxy phenyl) propionyl) hexanediamine.
7. high-strength high-toughness flame-resistant ABS matrix material according to claim 1 is characterized in that described lubricant is the vinyl bis-stearamides.
8. high-strength high-toughness flame-resistant ABS matrix material according to claim 1 is characterized in that, is made up of following component by weight percentage:
ABS resin 60~65%
PETG plastics 9~13%
Fire retardant 20~23%
Toughner 3~5%
Thermo-stabilizer 0.3~0.5%
Lubricant 0.5~1.0%.
9. the preparation method of the described high-strength high-toughness flame-resistant ABS of claim 1 matrix material is characterized in that, may further comprise the steps:
(1) takes by weighing ABS resin, PETG plastics, toughner, thermo-stabilizer, lubricant, fire retardant by the described weight percent of claim 1;
(2) ABS resin, PETG plastics, toughner, thermo-stabilizer, lubricant, fire retardant were mixed in moderate-speed mixers 3-7 minute;
(3) the mixed raw material of step (2) is melt extruded granulation through twin screw extruder; The twin screw extruder processing condition are: twin screw extruder one district's temperature is 160~220 ℃, two district's temperature are 160~220 ℃, and three district's temperature are 160~220 ℃, and four district's temperature are 160~220 ℃, 160~220 ℃ in five districts, compound time of delivery in screw rod is 1~2 minute.
CN2010101581009A 2010-04-21 2010-04-21 High-strength high-toughness flame-resistant ABS (Acrylonitrile Butadiene Styrene) composite material and preparation method thereof Expired - Fee Related CN101831136B (en)

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CN102030966A (en) * 2010-12-23 2011-04-27 余林华 Mineral filled flame-retardant ABS composite material and preparation method thereof
CN102108181A (en) * 2010-12-30 2011-06-29 金发科技股份有限公司 Thermoplastic alloy and preparation method thereof
CN102675816A (en) * 2012-05-22 2012-09-19 苏州新区华士达工程塑胶有限公司 Formula of heat-resistant ABS (acrylonitrile-butadiene-styrene)
CN102746607A (en) * 2012-07-05 2012-10-24 浙江富丽新材料有限公司 Insulated and heat conducting environment-friendly flame-retardant ABS (Acrylonitrile Butadiene Styrene) resin and preparation method thereof
CN103421281A (en) * 2013-04-26 2013-12-04 彭朕财 Toughening and warming agent for PET/PETG
CN103524998A (en) * 2013-10-09 2014-01-22 青岛颐世保塑料有限公司 ABS antibacterial dedicated master batch
CN104672756A (en) * 2015-02-11 2015-06-03 深圳市兴盛迪新材料有限公司 ABS composite flame resistant material and preparation method thereof
CN104817814A (en) * 2015-05-21 2015-08-05 广东威林工程塑料有限公司 Flame-retardant ABS (acrylonitrile-butadiene-styrene) material capable of stably passing through 750-DEG C glowing filament without ignition and preparation method thereof
CN107793691A (en) * 2016-08-29 2018-03-13 合肥杰事杰新材料股份有限公司 A kind of bloom chemicals-resistant ABS/ copolyester alloy materials and preparation method thereof
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CN109651769A (en) * 2017-10-12 2019-04-19 天津星瑞包装科技有限公司 A kind of ABS/PETG composite material and preparation method that high heat resistance enhancing is modified
CN109912920A (en) * 2019-03-05 2019-06-21 腾龙特种树脂(厦门)有限公司 Electrodepositable ABS/ polyester blend alloy and preparation method thereof
CN112011146A (en) * 2019-05-29 2020-12-01 浙江钦堂钙业股份有限公司 High-performance flame-retardant ABS/CPE composite material and preparation method thereof
CN112143162A (en) * 2020-09-22 2020-12-29 上海金发科技发展有限公司 ABS composite material and preparation method thereof
CN112280213A (en) * 2020-10-23 2021-01-29 常德七星泰塑业有限公司 Formula and production process of high-toughness high-strength PVC-u flame-retardant electrical casing
WO2021135570A1 (en) * 2019-12-31 2021-07-08 金发科技股份有限公司 Abs/polyester alloy composition and a preparation method therefor

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Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102030966A (en) * 2010-12-23 2011-04-27 余林华 Mineral filled flame-retardant ABS composite material and preparation method thereof
CN102108181A (en) * 2010-12-30 2011-06-29 金发科技股份有限公司 Thermoplastic alloy and preparation method thereof
CN102108181B (en) * 2010-12-30 2013-02-20 金发科技股份有限公司 Thermoplastic alloy and preparation method thereof
CN102675816A (en) * 2012-05-22 2012-09-19 苏州新区华士达工程塑胶有限公司 Formula of heat-resistant ABS (acrylonitrile-butadiene-styrene)
CN102746607A (en) * 2012-07-05 2012-10-24 浙江富丽新材料有限公司 Insulated and heat conducting environment-friendly flame-retardant ABS (Acrylonitrile Butadiene Styrene) resin and preparation method thereof
CN102746607B (en) * 2012-07-05 2014-06-11 浙江富丽新材料有限公司 Insulated and heat conducting environment-friendly flame-retardant ABS (Acrylonitrile Butadiene Styrene) resin and preparation method thereof
CN103421281A (en) * 2013-04-26 2013-12-04 彭朕财 Toughening and warming agent for PET/PETG
CN103421281B (en) * 2013-04-26 2014-07-23 彭朕财 Toughening and warming agent for PET/PETG
CN103524998A (en) * 2013-10-09 2014-01-22 青岛颐世保塑料有限公司 ABS antibacterial dedicated master batch
CN104672756A (en) * 2015-02-11 2015-06-03 深圳市兴盛迪新材料有限公司 ABS composite flame resistant material and preparation method thereof
CN104817814A (en) * 2015-05-21 2015-08-05 广东威林工程塑料有限公司 Flame-retardant ABS (acrylonitrile-butadiene-styrene) material capable of stably passing through 750-DEG C glowing filament without ignition and preparation method thereof
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