CN103759218A - Processing and installing method of LED lamp tube resin shells and manufacturing method of LED lamp tubes - Google Patents
Processing and installing method of LED lamp tube resin shells and manufacturing method of LED lamp tubes Download PDFInfo
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- CN103759218A CN103759218A CN201410029357.2A CN201410029357A CN103759218A CN 103759218 A CN103759218 A CN 103759218A CN 201410029357 A CN201410029357 A CN 201410029357A CN 103759218 A CN103759218 A CN 103759218A
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Abstract
The invention relates to a processing and installing method of LED lamp tube resin shells and a manufacturing method of LED lamp tubes. Specifically, light-transmitting adhesives such as PC or PCV or acrylic adhesives are injected into welded circuit boards of LED lamps or welded strip lamp modules of devices such as the LED lamps through an extrusion molding machine, light-transmitting plastic tube covers are arranged outside in a wrapping mode through continuous extrusion molding, individual LED lamp tube semi-finished products with the light-transmitting tube covers are formed through cutting by utilizing a cutting machine installed behind the extrusion molding machine, and therefore processing and installing of the LED lamp tube shells are completed simultaneously; then, plug seal connectors are assembled at the two ends of each LED lamp tube semi-finished product, the LED lamp tube semi-finished products are in circuit connection with the welded circuit boards of the LED lamps or the welded strip lamp modules of the devices such as the LED lamps, and therefore the LED lamp tubes are manufactured. According to the processing and installing method of the LED lamp tube resin shells and the manufacturing method of the LED lamp tubes, extrusion molding is directly conducted on the welded circuit boards of the LED lamps or the welded strip lamp modules of the devices such as the LED lamps to form the outer covers, the efficiency is high, automatic production is realized quickly, a revolutionary technical breakthrough of LED lamp tube production is achieved, the structural cost and the production cost are greatly lowered, and product reliability is also greatly improved.
Description
Technical field
The present invention relates to LED lamp ornaments lighting field.More specifically, the present invention relates to LED fluorescent tube resin enclosure innovation processing installation method and the LED fluorescent tube of manufacturing thus.
Background technology
The method of producing LED fluorescent tube in industry now, is all to take fluorescent tube plastic shell or glass envelope to produce, be cut into one by one, and then and the method for the accessory assembling such as LED striation module be made into LED fluorescent tube.Assembling process is various like this, and therefore production efficiency is low, and cost is high.
Therefore, this area needs the new technology of more convenient, quicker and the LED fluorescent tube that cost is lower.
By the present invention, for example, can be directly at the continuous wiring board that welds LED lamp or weld continuous extrusion on the bar lamp module of the components and parts such as LED lamp and form outer cover, that continuous full-automatic method is produced, its efficiency is high, be that LED fluorescent tube is produced revolutionary technological break-through, infrastructure cost and production cost significantly reduce, and the unfailing performance of product also increases substantially.
Summary of the invention
According to one embodiment of the invention, a kind of manufacture method of processing installation method and LED fluorescent tube of LED fluorescent tube resin enclosure is provided, the wiring board of LED lamp will be welded, or weld the bar lamp module of the components and parts such as LED lamp, by plastic extruding molding machine (being sometimes referred to as in the industry " extruder "), inject PC, the printing opacity such as PVC or acrylic glue, the plastic cement shroud of continuous extrusion outsourcing one printing opacity, and with the automatic location cutting machine being arranged on after plastic extruding molding machine, cut into one one the single LED fluorescent tube semi-finished product with printing opacity shroud, then at two ends assembling plug closed connector, and with the wiring board that welds LED lamp, or the bar lamp module that welds the components and parts such as LED lamp forms circuit connection, be made into LED fluorescent tube.
Particularly, according to the processing installation method that the invention provides a kind of LED tube housing, comprise: naked multiple LED circuits module striation is connected to form to continuous continual striation with LED circuit plate head and the tail one by one, by this continuous continual striation by plastic extruding molding machine, and on the naked module striation of LED circuit continuously extrusion molding wrap the resin shroud of a printing opacity outward; By being positioned at the cutting machine in plastic extruding molding machine downstream, in the head and the tail junction of the naked module striation of LED circuit, the light-transmissive resin shroud of continuous extrusion, together with the naked module striation of LED circuit, is cut into the single LED fluorescent tube semi-finished product with printing opacity shroud that are separated from each other.
According to one embodiment of the invention, the processing installation method of described LED tube housing, it is characterized in that, described LED circuit plate head and the tail connect be by continual circuit board, realize or circuit board and circuit board between by be welded to connect to realize or circuit module striation between by adhesive, be connected to realize or circuit module striation between with adhesive tape, connect to realize, or dependence is close to, and the heat radiation carrier of back of circuit board connects to realize.
The processing installation method that a kind of LED tube housing is also provided according to the present invention, comprising:
By naked multiple LED circuits module striation, with connector, carry out head and the tail one by one and be connected to form continuous continual striation, by this continuous continual striation by plastic extruding molding machine, and on the naked module striation of LED circuit continuously extrusion molding wrap the resin shroud of a printing opacity outward; By being positioned at the cutting machine in plastic extruding molding machine downstream, in the head and the tail junction of the naked module striation of LED circuit, only cut the light-transmissive resin shroud of continuous extrusion and cutting connector not; And pull down connector, and form the single LED fluorescent tube semi-finished product with printing opacity shroud that are separated from each other.
A kind of processing installation method of LED tube housing is also provided according to the present invention, comprise: by naked multiple LED circuits module striation, use one by one the clamping metal terminal being arranged on module striation to carry out head and the tail and be connected to form continuous continual striation, wherein this metal terminal serves as the splicing ear for connecting tube external power source, by this continuous continual striation by plastic extruding molding machine, and on the naked module striation of LED circuit continuously extrusion molding wrap the resin shroud of a printing opacity outward; By being positioned at the cutting machine in plastic extruding molding machine downstream, in the head and the tail junction of the naked module striation of LED circuit, only cutting the light-transmissive resin shroud of continuous extrusion and do not cut clamping metal terminal; And separately the clamping of clamping metal terminal connects, thereby form the single LED fluorescent tube semi-finished product with printing opacity shroud that are separated from each other.
According to one embodiment of the invention, the processing installation method of described LED tube housing, is characterized in that, the material of described resin shroud is PC material, PVC material or acrylic.
According to one embodiment of the invention, the processing installation method of described LED tube housing, it is characterized in that, the naked module striation of described LED circuit is to comprise circuit board, LED light source and other element, be attached to back of circuit board heat radiation carrier naked module striation or only include circuit board, the naked module striation of LED light source and other element, wherein LED light source be the welding of packaged LED lamp in the circuit board or LED chip be directly encapsulated on circuit board.
According to one embodiment of the invention, the processing installation method of described LED tube housing, is characterized in that, the LED fluorescent tube that described LED fluorescent tube is T4 type, the LED fluorescent tube of T5 type, the LED fluorescent tube of T8 type or the LED fluorescent tube of T10 type.
According to one embodiment of the invention, the processing installation method of described LED tube housing, is characterized in that, described LED fluorescent tube is that slitting becomes length to be more than or equal to the LED fluorescent tube of 5cm.
According to one embodiment of the invention, the processing installation method of described LED tube housing, is characterized in that, described cutting is cutter cutting, laser cutting or hot melt cutting.
The manufacture method that a kind of LED fluorescent tube is also provided according to the present invention, comprising: according to the processing installation method of the LED tube housing described in claim 1,3 or 4, naked LED circuit module striation is coated in the resin shroud of printing opacity; Plug closed connector is arranged on printing opacity resin shroud two ends and seal the mouth of pipe and form circuit with the naked module striation of LED circuit and be connected.
In below to the description of the drawings and specific embodiments, will set forth one or more embodiments of the detail of the present invention.From these descriptions, accompanying drawing and claim, can know other features, objects and advantages of the present invention.
Accompanying drawing explanation
By reading in conjunction with the following drawings this description, it is more apparent that features, objects and advantages of the invention will become, in the accompanying drawings:
Fig. 1 is according to the production line schematic diagram of the manufacturing LED fluorescent tube new method of one embodiment of the invention.
Fig. 2 is according to the LED fluorescent tube semi-finished product schematic diagram of the naked module striation of the LED circuit of one embodiment of the invention outsourcing one printing opacity shroud.
Fig. 3 is according to the schematic diagram of the plug closed connector of one embodiment of the invention.
Fig. 4 is according to the schematic diagram of the LED fluorescent tube semi-finished product of one embodiment of the invention and plug closed connector contraposition assembling.
Fig. 5 is according to the schematic diagram of the LED fluorescent tube of one embodiment of the invention.
The specific embodiment
Below the specific embodiment of the manufacture method of the processing installation method to a kind of LED fluorescent tube of the present invention resin enclosure and LED fluorescent tube is described in more detail.
But, it will be appreciated by those skilled in the art that the following stated is only to illustrate and describe some preferred embodiments, some other similarly or the embodiment being equal to equally also can be used for implementing the present invention.
According to one embodiment of the invention, for example as shown in Figure 1, with apparatus for production line as shown in Figure 1, to weld the naked module striation of LED circuit (1.1) of certain length of the components and parts such as LED lamp, preferably by continual LED circuit plate head and the tail, link together and form the naked module striation of continuous continual LED circuit.Then, the naked module striation of this continuous continual LED circuit is passed to the extrusion die being arranged on plastic extruding molding machine (2.1), inject PC sizing material, thus on the naked module striation of LED circuit the PC plastic cement shroud (1.2) of continuous extrusion outsourcing one printing opacity.Then, with the automatic location cutting machine (2.2) that is arranged on plastic extruding molding machine (2.1) downstream, for example, preferably in the head and the tail junction of the naked module striation of LED circuit (1.1), naked LED circuit module striation (1.1) and continuous extrusion are coated on to light-transmissive resin shroud (1.2) on the naked module striation of LED circuit (1.1) together, cut into one one the single LED fluorescent tube semi-finished product (as shown in Figure 2) with printing opacity shroud (1.2).
According to one embodiment of the invention, then, for example plug closed connector (3) is as shown in Figure 3 assembled in to the half-finished two ends of LED fluorescent tube (as shown in Figure 4, Fig. 4 is according to the schematic diagram of the LED fluorescent tube semi-finished product of one embodiment of the invention and plug closed connector contraposition assembling), make electroconductive elastic sheet splicing ear (3.1) top of plug closed connector (3) push up the upper wall surface of printing opacity shroud (1.2), what bottom contact-making surface brute force was pressed in the naked module striation of LED circuit (1.1) meets electric position place, contact connects conduction, this has just been made into LED fluorescent tube as shown in Figure 5, Fig. 5 is according to the schematic diagram of the LED fluorescent tube of one embodiment of the invention).
By the present invention, directly at the wiring board of the continual LED of welding lamp continuously or weld on the bar lamp module of the components and parts such as LED lamp extrusion molding continuously and form outer cover, realize continuous automation extrusion molding and produced processing and the installation of LED fluorescent tube resin enclosure, its efficiency is high, and realized rapidly automated production, be that LED fluorescent tube is produced revolutionary technological break-through, infrastructure cost and production cost significantly reduce, and the unfailing performance of product also increases substantially.
Below by reference to the accompanying drawings the specific embodiment of the manufacture method of a kind of the present invention processing installation method of LED fluorescent tube resin enclosure and LED fluorescent tube is described in detail.But, it will be appreciated by those skilled in the art that the above is only to illustrate and describe some specific embodiment, to scope of the present invention, the especially scope of claim, does not have any restriction.
Claims (10)
1. a processing installation method for LED tube housing, comprising:
Naked multiple LED circuits module striation is connected to form to continuous continual striation with LED circuit plate head and the tail one by one, by this continuous continual striation by plastic extruding molding machine, and on the naked module striation of LED circuit continuously extrusion molding wrap the resin shroud of a printing opacity outward;
By being positioned at the cutting machine in plastic extruding molding machine downstream, in the head and the tail junction of the naked module striation of LED circuit, the light-transmissive resin shroud of continuous extrusion, together with the naked module striation of LED circuit, is cut into the single LED fluorescent tube semi-finished product with printing opacity shroud that are separated from each other.
2. the processing installation method of LED tube housing according to claim 1, it is characterized in that, described LED circuit plate head and the tail connect be by continual circuit board, realize or circuit board and circuit board between by be welded to connect to realize or circuit module striation between by adhesive, be connected to realize or circuit module striation between with adhesive tape, connect to realize, or dependence is close to, and the heat radiation carrier of back of circuit board connects to realize.
3. a processing installation method for LED tube housing, comprising:
By naked multiple LED circuits module striation, with connector, carry out head and the tail one by one and be connected to form continuous continual striation, by this continuous continual striation by plastic extruding molding machine, and on the naked module striation of LED circuit continuously extrusion molding wrap the resin shroud of a printing opacity outward;
By being positioned at the cutting machine in plastic extruding molding machine downstream, in the head and the tail junction of the naked module striation of LED circuit, only cut the light-transmissive resin shroud of continuous extrusion and cutting connector not; And
Pull down connector, and form the single LED fluorescent tube semi-finished product with printing opacity shroud that are separated from each other.
4. a processing installation method for LED tube housing, comprising:
By naked multiple LED circuits module striation, use one by one the clamping metal terminal being arranged on module striation to carry out head and the tail and be connected to form continuous continual striation, wherein this metal terminal serves as the splicing ear for connecting tube external power source, by this continuous continual striation by plastic extruding molding machine, and on the naked module striation of LED circuit continuously extrusion molding wrap the resin shroud of a printing opacity outward;
By being positioned at the cutting machine in plastic extruding molding machine downstream, in the head and the tail junction of the naked module striation of LED circuit, only cutting the light-transmissive resin shroud of continuous extrusion and do not cut clamping metal terminal; And
Separately the clamping of clamping metal terminal connects, thereby forms the single LED fluorescent tube semi-finished product with printing opacity shroud that are separated from each other.
5. according to the processing installation method of the LED tube housing described in claim 1,3 or 4, it is characterized in that, the material of described resin shroud is PC material, PVC material or acrylic.
6. according to the processing installation method of the LED tube housing described in claim 1,3 or 4, it is characterized in that, the naked module striation of described LED circuit is to comprise circuit board, LED light source and other element, be attached to back of circuit board heat radiation carrier naked module striation or only include circuit board, the naked module striation of LED light source and other element, wherein LED light source is that packaged LED lamp welds in the circuit board or LED chip is directly encapsulated on circuit board.
7. according to the processing installation method of the LED tube housing described in claim 1,3 or 4, it is characterized in that the LED fluorescent tube that described LED fluorescent tube is T4 type, the LED fluorescent tube of T5 type, the LED fluorescent tube of T8 type or the LED fluorescent tube of T10 type.
8. according to the processing installation method of the LED tube housing described in claim 1,3 or 4, it is characterized in that, described LED fluorescent tube is that slitting becomes length to be more than or equal to the LED fluorescent tube of 5cm.
9. according to the processing installation method of the LED tube housing described in claim 1,3 or 4, it is characterized in that, described cutting is cutter cutting, laser cutting or hot melt cutting.
10. a manufacture method for LED fluorescent tube, comprising:
The processing installation method that utilizes the LED tube housing described in claim 1,3 or 4, is coated on naked LED circuit module striation in the resin shroud of printing opacity;
Plug closed connector is arranged on printing opacity resin shroud two ends and seal the mouth of pipe and form circuit with the naked module striation of LED circuit and be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410029357.2A CN103759218A (en) | 2014-01-08 | 2014-01-08 | Processing and installing method of LED lamp tube resin shells and manufacturing method of LED lamp tubes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410029357.2A CN103759218A (en) | 2014-01-08 | 2014-01-08 | Processing and installing method of LED lamp tube resin shells and manufacturing method of LED lamp tubes |
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| CN103759218A true CN103759218A (en) | 2014-04-30 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105489743A (en) * | 2015-12-02 | 2016-04-13 | 广州市莱帝亚照明科技有限公司 | Manufacturing method of LED light bars |
| CN108890217A (en) * | 2018-05-08 | 2018-11-27 | 佛山电器照明股份有限公司 | A kind of automatic production method of integrated bracket lamp |
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| CN105489743A (en) * | 2015-12-02 | 2016-04-13 | 广州市莱帝亚照明科技有限公司 | Manufacturing method of LED light bars |
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| CN108890217A (en) * | 2018-05-08 | 2018-11-27 | 佛山电器照明股份有限公司 | A kind of automatic production method of integrated bracket lamp |
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Application publication date: 20140430 |