CN103722141B - A kind of rapid solidification prepares method and the device of sheet metal strip - Google Patents

A kind of rapid solidification prepares method and the device of sheet metal strip Download PDF

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Publication number
CN103722141B
CN103722141B CN201410041549.5A CN201410041549A CN103722141B CN 103722141 B CN103722141 B CN 103722141B CN 201410041549 A CN201410041549 A CN 201410041549A CN 103722141 B CN103722141 B CN 103722141B
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salband
indent
metal
supporter
cooling
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CN103722141A (en
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王卫卫
贾彬彬
于静泊
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Harbin Institute of Technology Weihai
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Harbin Institute of Technology Weihai
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Abstract

The present invention relates to method and device that a kind of rapid solidification prepares sheet metal strip, cooling body adopts closed ring metal salband, and it surrounds on driven roller and driven voller, and moves thereupon; Between driven roller and driven voller, be provided with indent supporter, by the concave surface of indent supporter support annular metal cold but with upper half, form an indent cooling surface; Endless metal salband moves under the drive of driven roller; The crucible containing molten metal bath is placed in the top of indent cooling surface, and molten metal bath is ejected on indent cooling surface, is pulled and sprawls into metal sheet band under the influence of centrifugal force, cool rapidly, realize quick solidification forming by the endless metal salband moved.The present invention utilizes centrifugal force that molten metal is obtained and pastes roller power on indent cooling surface, significantly improves and promotes the spreadability of molten metal at cooling surface and the time of contact of molten metal and cooling surface, and producible fast solidifying strip limits without length, and production technology is simple.

Description

A kind of rapid solidification prepares method and the device of sheet metal strip
Technical field
The invention belongs to the technical field of rapid solidification metal, specifically a kind of rapid solidification prepares method and the device of sheet metal strip.
Background technology
Rapid solidification metal technology has obtained and has developed fast since appearance, rapid solidification can obtain high cooldown rate, significantly improve the structure and properties after liquid metal solidification, early stage fast solidifying technology is for obtaining the sheet metal of rapid solidification, this technology can realize the manufacture of metal dust, thin wire and strip at present, thus is widely used.Wherein rapid coagulation band both can be applied as the final products of direct forming, also to following process such as it are rolled further, can become the topmost application of flash set technology.Strip soon solidifying technical matters scheme is mainly divided into roll-type (single-roller method and double roller therapy) and roller belt-type etc. because of the difference of crystallizer.
Single-roller method (melt spin method), adopts the Quench round roller of High Rotation Speed aluminium alloy stream is sprawled into liquid film and realize rapid solidification under chilling action, because the method principle is simple and equipment investment is few, current most widely used general.But there is significant defect in single-roller method---when 1. producing under non-vacuum environment, the roll surface wind that roller high-speed rotation is brought causes spray liquid flow and has a strong impact on, cause technical process unstable, therefore, need to adopt single roller sheet-like flow method, rely on strict Control Nozzle and the gap (100 ~ 300 μm) of roll surface to realize the stable stream that goes out to become to be with, require extremely strict to device manufacture and adjustment; 2. after molten metal contacts to roller periphery, be subject to the effect of centrifugal force at once, be very shortly namely thrown off in the roll surface time of staying, be difficult to strengthen cooling effect.
For reducing this adverse effect of centrifugal force, also been proposed the method for the fast solidifying band of the inner headed face preparation utilizing roller, as Chinese invention patent 200410009581.1 discloses a kind of method that rapid solidification prepares amorphous thin ribbon, first cooling body is designed to cylinder annular, molten bath is placed in cooling body ring, and the liquid of melting is vertically ejected into inner wall of rotary drum; Then, in cooling body ring, install an elastic rotary axle, axle periphery is coated with a little mucus, and to cling initial strip, axle rotates with certain speed, by the strip of generation around on axle; According to the radius ratio of inner ring and rotating shaft, the relative rotation speed of both adjustments, makes injection and strip winding carry out simultaneously; Finally extract rotating shaft out cooling body, obtain fast solidifying strip.It adopts cylinder annular cooling body, the inwall of cylinder is utilized to cool, but obtain wide and long fast solidifying band, length and the diameter of requirement cylinder are all enough large, for obtaining smooth fast solidifying belt surface, require that inner wall of rotary drum surface must be refined, and, a period of time that often works also must be refined inner wall of rotary drum cooling surface and clear up, cause manufacturing, maintenance difficulties is all very large, and at drums inside, strip crimping device must be installed, operation is used all to have inconvenience, on the other hand, the bored roll that major diameter is longer again will realize stable high-speed rotation, also there is more difficulty.
Produce for adapting to broadband, someone proposes double roller therapy again, and make to complete in the gap of molten metal between two rollers and solidify and obtain fast solidifying strip, this method can produce wider strip and production efficiency is higher, obtains a wide range of applications at present in thin strap continuous casting is produced.But the method exists significantly not enough: one is the side seal problem of molten metal, production practices show, the continuous casting failure probability caused because of side seal reaches more than 60%, and the consumption of side seal material accounts for more than 20% of strip base production cost, improves production cost and destroys the stability of production process; On the other hand, the cooling velocity that the results show double roller therapy can reach is not ideal enough, there is the contradiction of production efficiency and strip quality control, enhance productivity, just need to promote bath surface height to extend the contact range (i.e. effective cooling distance) of molten metal and roll surface, but the raising of liquid level directly brings, and segregation is serious, side seal is more difficult, solidify terminating point is difficult to the problems such as control, causes the quality variation of strip base.
One of striving direction improving cooling condition with method, as SCR milling train, increase the cooling steel band that holds a wherein roller between two rolls, make motlten metal at steel band and held cooled and solidified between chill roll, improve cooling condition to a certain extent, but complex structure and there is the side seal problem of molten metal equally, and salband is in the high-tension service condition under hot conditions all the time, and service life is very short.As Chinese invention patent 00106176.3 discloses a kind of method of sheet metal strip quick solidification forming, the cooling steel band (3) (3 ') that cooling is implemented at the back side is supported by driven roller (6) (6 '), registration roller (4) (4 ') and idler roller (5) (5 '), forms cooled region; Cooling steel band moves with linear velocity 0.1 ~ 20m/s under the drive of driven roller, motlten metal (1) enters cooled region by crucible (2) under pressure, be cooled in motion process and realize quick solidification forming, preparing the solidified metal band of thickness 100 μm ~ 2mm.It adopts two closed salbands, cooled and solidified region is formed between two salbands, this can regard the distortion of double-roll type as, although adopt belt cooling to improve coagulation efficacy, but because the side seal of driving-belt is more difficult, and cooled and solidified district controls the thick in size of fast solidifying band by salband completely, because salband is difficult at the poor rigidity of thickness direction the thickness evenness ensureing fast solidifying band.
Summary of the invention
Technical problem to be solved by this invention is the above-mentioned deficiency in order to overcome prior art, provides a kind of rational in infrastructure, can efficient hardening controlled cooling model condition, and the rapid solidification that production technology is simple, efficiency is high prepares method and the device of sheet metal strip.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of rapid solidification prepares the method for sheet metal strip, it is characterized in that: it adopts closed ring metal salband to do cooling body, surrounded by endless metal salband on driven roller and driven voller, endless metal salband moves with linear velocity 1 ~ 30m/s under the drive of driven roller; Between driven roller and driven voller, be provided with indent supporter, by the concave surface of indent supporter support annular metal cold but with upper half, form an indent cooling surface; The crucible containing molten metal bath is placed in the top of indent cooling surface, and molten metal bath is ejected on indent cooling surface, is pulled and sprawls into metal sheet band under the influence of centrifugal force, cool rapidly, realize quick solidification forming by the endless metal salband moved.
The present invention realizes the device that method that above-mentioned rapid solidification prepares sheet metal strip adopts: a kind of rapid solidification prepares the device of sheet metal strip, it is characterized in that: it includes endless metal salband, driven roller, driven voller, indent supporter, tensioning supporter, fusing and injection apparatus; Described endless metal salband surrounds on driven roller and driven voller as cooling body, moves under the drive of driven roller with linear velocity 1 ~ 30m/s; Indent supporter and tensioning supporter are arranged between driven roller and driven voller, indent supporter is positioned at closed endless metal salband, the hanging portion of endless metal salband upper half is formed and supports, support the hanging portion of annular metal cold but with upper half by the concave surface of indent supporter, endless metal salband forms an indent cooling surface; The lower half of tensioning support body supports endless metal salband; The crucible of described fusing and injection apparatus and nozzle are placed in the top of indent cooling surface, molten metal bath is ejected on indent cooling surface by nozzle, pulled by the endless metal salband moved and sprawl into metal sheet band under the influence of centrifugal force, cooling rapidly, realize quick solidification forming.
The upper inner of described driven roller is provided with a hold-down roller, and the upper inner of driven voller is provided with a stripper roll.Compress the endless metal salband on driven roller by hold-down roller, endless metal salband is moved thereupon; Compress the endless metal salband on driven voller by stripper roll, realize the stripping of cooled metal sheet band.
The lower outside of described driven voller is provided with a clearer, and the effect of clearer is cleared up the cooling surface of endless metal salband, ensures that it is in clean conditions all the time.
The concave surface of described indent supporter can adopt cylindrical concave, also can adopt variable curvature cylinder curved surface.
The concave surface of described indent supporter is provided with equally distributed aperture, indent supporter inside is connected with Compressed Gas or cooling fluid, Compressed Gas or cooling fluid are discharged via aperture, hold, and cool endless metal salband the formation air supporting of endless metal salband or liquid over draft.
The convex surface that described tensioning supporter contacts with endless metal salband is provided with equally distributed aperture, tensioning supporter inside is connected with Compressed Gas or cooling fluid, Compressed Gas or cooling fluid are discharged via the aperture on convex surface, the formation air supporting of endless metal salband or liquid over draft are held, and endless metal salband is cooled.The rate of tension of endless metal salband can be realized by the height and position of adjustment tensioning supporter.
Described crucible and nozzle are positioned at the top of indent cooling surface near driven roller side of endless metal salband.To ensure that molten metal is sprawled at once and is adjacent to the concave surface of salband behind nozzle ejection contact salband surface under centrifugal action.
Described fusing and injection apparatus are also provided with the gas tank that is filled with inert gas, and crucible and nozzle are all sealed in wherein.In gas tank, be filled with inert gas (as nitrogen, argon gas etc.) during injection, the pressure maintained in gas tank is in pressure-fired, not oxidated to ensure metal molten metal in melting and course of injection.
The present invention adopts closed ring metal salband as cooling body, supports the hanging portion of annular metal cold but with upper half by the concave surface of indent supporter, and endless metal salband forms an indent cooling surface.Against existing technologies, advantage of the present invention is: (1) becomes harmful centrifugal force is beneficial effect power.Utilize centrifugal force that molten metal is obtained and paste roller power, significantly improve and promote molten metal at the spreadability of cooling surface and the time of contact of molten metal and cooling surface and contact conditions; (2) structure is simple, easy to maintenance.Owing to directly using different metal band to make salband, be easy to obtain the different surface quality that requires and with low cost; (3) without the need to side seal, the problem of side seal reliability and side seal cost is fundamentally avoided; (4) thickness of the fast solidifying band obtained can carry out regulation and control by regulating the rotating speed (i.e. the linear velocity of closed ring salband 14) of driven roller 1 or spraying air pressure by pneumatic control system 6 adjustment, easy to adjust.Metal sheet band and foil that thickness is 0.1 ~ 2mm can be produced.The present invention is rational in infrastructure, can efficient hardening controlled cooling model condition, and production technology is simple, efficiency is high, is method and device that a kind of desirable rapid solidification prepares sheet metal strip.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described.
Fig. 1 is theory of constitution schematic diagram of the present invention.
Number in the figure is: 1. driven roller, 2. hold-down roller, 3. molten metal bath, 4. crucible, 5. heater coil, 6. pneumatic control system, 7. stripper roll, 8. sheet metal strip, 9. driven voller, 10. clearer, 11. auxiliary hold-down rollers, 12. indent supporters, 13. tensioning supporters, 14. endless metal salbands, 15. gas tanks.
Detailed description of the invention
As can be seen from Figure 1, a kind of rapid solidification prepares the method for sheet metal strip, it adopts closed ring metal salband to do cooling body, and surrounded by endless metal salband on driven roller and driven voller, endless metal salband moves with linear velocity 1 ~ 30m/s under the drive of driven roller; Between driven roller and driven voller, be provided with indent supporter, by the concave surface of indent supporter support annular metal cold but with upper half, form an indent cooling surface; The crucible containing molten metal bath is placed in the top of indent cooling surface, and molten metal bath is ejected on indent cooling surface, is pulled and sprawls into metal sheet band under the influence of centrifugal force, cool rapidly, realize quick solidification forming by the endless metal salband moved.
As shown in Figure 1, the present invention realizes the device that method that above-mentioned rapid solidification prepares sheet metal strip adopts: a kind of rapid solidification prepares the device of sheet metal strip, and it includes endless metal salband 14, driven roller 1, driven voller 9, indent supporter 12, tensioning supporter 13, fusing and injection apparatus; Described endless metal cooling 14 band surrounds on driven roller 1 and driven voller 9 as cooling body, moves under the drive of driven roller with linear velocity 1 ~ 30m/s.Endless metal salband 14 is supported by driven roller 1, driven voller 9, indent supporter 12 and tensioning supporter 13, and be pressed on driven roller 1 and driven voller 9 respectively by hold-down roller 2 and stripper roll 7, a recessed area is formed between driven roller 1 and driven voller 9, when driven roller 1 rotation drives closed ring salband 14 to move, the salband of female parts is subject to the supporting of centrifugal action and indent supporter 12 to form the indent cooling surface of stable motion.Specifically: indent supporter 12 and tensioning supporter 13 are arranged between driven roller and driven voller, indent supporter 12 is positioned at closed endless metal salband, the hanging portion of endless metal salband upper half is formed and supports, support the hanging portion of annular metal cold but with upper half by the concave surface of indent supporter, endless metal salband forms an indent cooling surface; Tensioning supporter 13 support annular metal cold but with lower half.Thus form the local inner concave cooling surface of a motion, and by the compression of hold-down roller 2 and stripper roll 7 and form stable motion under the influence of centrifugal force.
The upper inner of described driven roller 1 is provided with a hold-down roller 2, and the upper inner of driven voller 9 is provided with a stripper roll 7.Compressed the endless metal salband 14 on driven roller 1 by hold-down roller 2, endless metal salband is moved thereupon; Compressed the endless metal salband on driven voller 9 by stripper roll 7, realize the stripping of cooled metal sheet band.
Further, the lower outside of described driven voller 9 is provided with a clearer 10, and the effect of clearer 10 is cleared up the cooling surface of endless metal salband 14, ensures that it is in clean conditions all the time.The bottom of described driven voller 9 is also provided with an auxiliary hold-down roller 11, compresses annular metal cold be but with by auxiliary hold-down roller 11.
Further, the concave surface of described indent supporter 12 can adopt cylindrical concave, also can adopt variable curvature cylinder curved surface.
Further, the concave surface of described indent supporter 12 is provided with equally distributed aperture, indent supporter 12 inside is connected with Compressed Gas or cooling fluid, Compressed Gas or cooling fluid are discharged via aperture, air supporting is formed to endless metal salband 14 or liquid over draft is held, and endless metal salband is cooled.The concave inside of supporter 12 of joint a by the indent supporter 12 in Fig. 1 is arranged during work passes into Compressed Gas or cooling fluid, it is made to discharge via the aperture on the indent face of cylinder, and air supporting is formed to endless metal salband 14 or liquid over draft is held, thus the friction significantly reduced between endless metal salband 14 and indent supporter 12, and endless metal salband 14 is cooled.
Further, the upper surface of tensioning supporter 13 is convex cylindrical face.The convex cylindrical face that described tensioning supporter contacts with endless metal salband is provided with equally distributed aperture, tensioning supporter inside is connected with Compressed Gas or cooling fluid, Compressed Gas or cooling fluid are discharged via the aperture on convex surface, the formation air supporting of endless metal salband or liquid over draft are held, and endless metal salband is cooled.The rate of tension of endless metal salband can be realized by the height and position of adjustment tensioning supporter.Compressed Gas is passed into by the joint b of tensioning supporter 13 in Fig. 1 to the inside of tensioning supporter 13 during work, it is made to discharge via the aperture on convex cylindrical face, and gas suspension is formed to endless metal salband 14, both reduced the friction between endless metal salband 14 and tensioning supporter 13, also endless metal salband 14 had been cooled.
The present invention by the height of adjustment tensioning supporter 13 can regulate annular metal cold but with 14 rate of tension, the thickness of sheet metal strip 8 can by regulating the rotating speed (i.e. the linear velocity of endless metal salband 14) of driven roller 1 or carrying out regulation and control by pneumatic control system 6 adjustment injection air pressure.
Fusing of the present invention and injection apparatus are provided with crucible 4, nozzle, heater coil 5.Crucible and nozzle are placed in the top of indent cooling surface, and molten metal bath is ejected on indent cooling surface by nozzle, are pulled and sprawl into metal sheet band under the influence of centrifugal force, cool rapidly, realize quick solidification forming by the endless metal salband moved.Specifically: the metal in crucible 4 is fused into molten metal bath 3 under the heat effect of load coil 5, the pressure that Compressed Gas sets with pneumatic control system 6 and flow enter crucible 4, and drive molten metal bath 3 to flow on the indent cooling surface of endless metal salband 14 through the nozzle of crucible bottom, run forward with closed ring metal salband 14, sprawl under centrifugal action and be adjacent to the indent cooling surface of endless metal salband 14.
Further, described crucible 4 and nozzle are positioned at the top of indent cooling surface near driven roller side of endless metal salband 14.To ensure that molten metal is sprawled at once and is adjacent to the concave surface of endless metal salband behind nozzle ejection contact salband surface under centrifugal action.
Further, described fusing and injection apparatus are also provided with the gas tank 15 that is filled with inert gas, and crucible 4 and nozzle are all sealed in wherein.In gas tank 15, be filled with inert gas (as nitrogen, argon gas etc.) during injection, the pressure maintained in gas tank 15 is in pressure-fired, not oxidated to ensure metal molten metal in melting and course of injection.
Advantage of the present invention is: (1) becomes harmful centrifugal force is beneficial effect power.Utilize centrifugal force that molten metal is obtained and paste roller power, significantly improve and promote molten metal at the spreadability of cooling surface and the time of contact of molten metal and cooling surface and contact conditions; (2) structure is simple, easy to maintenance.Owing to directly using different metal band to make salband, be easy to obtain the different surface quality that requires and with low cost; (3) without the need to side seal, the problem of side seal reliability and side seal cost is fundamentally avoided; (4) thickness of the fast solidifying band obtained can carry out regulation and control by regulating the rotating speed (i.e. the linear velocity of closed ring salband 14) of driven roller 1 or spraying air pressure by pneumatic control system 6 adjustment, easy to adjust.The present invention is rational in infrastructure, can efficient hardening controlled cooling model condition, and production technology is simple, efficiency is high, is method and device that a kind of desirable rapid solidification prepares sheet metal strip.

Claims (7)

1. a rapid solidification prepares the method for sheet metal strip, it is characterized in that: it adopts closed ring metal salband to do cooling body, surrounded by endless metal salband on driven roller and driven voller, endless metal salband moves with linear velocity 1 ~ 30m/s under the drive of driven roller; Between driven roller and driven voller, be provided with indent supporter, by the concave surface of indent supporter support annular metal cold but with upper half, form an indent cooling surface; The crucible containing molten metal bath is placed in the top of indent cooling surface, and molten metal bath is ejected on indent cooling surface, is pulled and sprawls into metal sheet band under the influence of centrifugal force, cool rapidly, realize quick solidification forming by the endless metal salband moved.
2. rapid solidification prepares a device for sheet metal strip, it is characterized in that: it includes endless metal salband, driven roller, driven voller, indent supporter, tensioning supporter, fusing and injection apparatus; Described endless metal salband surrounds on driven roller and driven voller as cooling body, moves under the drive of driven roller with linear velocity 1 ~ 30m/s; Indent supporter and tensioning supporter are arranged between driven roller and driven voller, indent supporter is positioned at closed endless metal salband, the hanging portion of endless metal salband upper half is formed and supports, support the hanging portion of annular metal cold but with upper half by the concave surface of indent supporter, endless metal salband forms an indent cooling surface; The concave surface of described indent supporter is provided with equally distributed aperture, indent supporter inside is connected with Compressed Gas or cooling fluid, Compressed Gas or cooling fluid are discharged via aperture, hold, and cool endless metal salband the formation air supporting of endless metal salband or liquid over draft; The lower half of described tensioning support body supports endless metal salband, the convex surface that tensioning supporter contacts with endless metal salband is provided with equally distributed aperture, tensioning supporter inside is connected with Compressed Gas or cooling fluid, Compressed Gas or cooling fluid are discharged via the aperture on convex surface, the formation air supporting of endless metal salband or liquid over draft are held, and endless metal salband is cooled; The crucible of described fusing and injection apparatus and nozzle are placed in the top of indent cooling surface, molten metal bath is ejected on indent cooling surface by nozzle, pulled by the endless metal salband moved and sprawl into metal sheet band under the influence of centrifugal force, cooling rapidly, realize quick solidification forming.
3. rapid solidification according to claim 2 prepares the device of sheet metal strip, it is characterized in that: the upper inner of described driven roller is provided with a hold-down roller, and the upper inner of driven voller is provided with a stripper roll.
4. rapid solidification according to claim 2 prepares the device of sheet metal strip, it is characterized in that: the lower outside of described driven voller is provided with a clearer.
5. rapid solidification according to claim 2 prepares the device of sheet metal strip, it is characterized in that: the concave surface of described indent supporter is cylindrical concave.
6. rapid solidification according to claim 2 prepares the device of sheet metal strip, it is characterized in that: described crucible and nozzle are positioned at the top of indent cooling surface near driven roller side of endless metal salband.
7. rapid solidification according to claim 2 prepares the device of sheet metal strip, it is characterized in that: described fusing and injection apparatus are also provided with the gas tank that is filled with inert gas, and crucible and nozzle are all sealed in wherein.
CN201410041549.5A 2014-01-28 2014-01-28 A kind of rapid solidification prepares method and the device of sheet metal strip Expired - Fee Related CN103722141B (en)

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CN106735032B (en) * 2016-12-14 2019-05-10 江苏亨通精工金属材料有限公司 Nitrogen protection method and its corresponding structure for SCR method casting copper wire base

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CN87104806A (en) * 1986-07-16 1988-04-06 迪迪尔工厂股份公司 Molten steel is transported to casting wheel---the fire-resistant molten steel groove of conticaster

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JPS5677051A (en) * 1979-11-27 1981-06-25 Noboru Tsuya Production of amorphous metal thin strip
JPS5945063A (en) * 1982-09-06 1984-03-13 Kawasaki Steel Corp Continuous casting machine for sheet metal
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