(3) summary of the invention
The present invention is in order to make up the deficiencies in the prior art, provide a kind of component rationally, use safely, there is high detergency and dispersiveness, can keep synthetic automobile-used gear oil that the flank of tooth is clean, abrasion resistance is good and preparation method thereof.
The present invention is achieved through the following technical solutions:
A synthetic automobile-used gear oil, comprises that the component of following weight percent is made: composite additive bag 4.0~13.0%, oil soluble polyalkylene glycol 70~90%, surplus is base oil.
This synthetic automobile-used gear oil, also comprises pour point depressant 0.1~0.5%.
Described composite additive bag comprises extreme pressure anti-wear additives 3.0~7.0%, friction improver 0.5~3.0%, oxidation inhibitor 0.5~2.5% and rust-preventive agent 0.01~0.5%.
Described extreme pressure anti-wear additives is organic sulfide extreme pressure anti-wear additives, Organophosphorous compounds extreme pressure anti-wear additives or organic chloride extreme pressure anti-wear additives, the sags and crests of two metallic surfaces intermeshes, produce partial high pressure, high temperature, active sulfide, phosphide or muriate and metallic surface react, generate low sulfuration, phosphatization or the chlorination metal solid protective membrane of shearing resistance, two metals separately, play anti-skidding honing, abrade the even effect of sintering; Described friction improver is organic-molybdenum, organosulfur or Phosphorus Contained Friction Modifier, its polar group containing has very strong avidity to metallic surface, is adsorbed on metallic surface, forms a kind of protective membrane of similar cushion plate, prevent that metal from directly contacting, reach the object that reduces friction and wear; Described oxidation inhibitor is ashless aromatic amine oxidation inhibitor or Hinered phenols antioxidant, and resistance of oxidation is strong, can suppress oxidation of lubricating oil, reduces the generation of precipitation, paint film and greasy filth, thereby suppresses the growth of lubricating oil viscosity; Described rust-preventive agent is sulfonate (sodium sulfonate, calcium sulphonate, sulfonic acid magnesium, sulfonic acid zinc or barium sulfonate etc.), organic amine or heterogeneous ring compound; in metallic surface, dipole and the metallic surface generation electrostatic attraction due to polar molecule forms physical adsorption for it; or the molecule of absorption and the chemisorption that chemically reacts of metal; can form in metallic surface molecule protective layer closely, prevent corrosion.
Described composite additive bag also comprises kilfoam 0.0001~0.01%.
Described kilfoam is organosilicon kilfoam or compound kilfoam, with the colloidal particle form of high dispersing, is adsorbed on the film of foam, by reducing the modes such as surface tension, expansion, makes film attenuation until break, and reaches the object of froth breaking.
Traditional polyethers base oil, is that to take oxyethane, propylene oxide, butylene oxide ring and tetrahydrofuran (THF) etc. be raw material, under catalyst action, and the simple linear polymer that open loop homopolymerization or copolymerization make.Oil soluble polyalkylene glycol of the present invention is not traditional oxyethane (EO) and propylene oxide (PO) homopolymerization copolymerized polymer, but by block polymerization, random copolymerization, the oil-soluble polymers that oppositely block makes, have the following advantages: viscosity grade is extensive, viscosity index is high, high temperature performance is excellent, oil film strength is high, excellent adsorption, having outstanding deposition controls and equipment cleaning, be not hydrolyzed, use safety, and in elastomer compatibility, there is outstanding behaviours the aspects such as water absorbability, especially by alkoxylate chemical technology, improved the poor difficult problem of traditional polyethers base oil and other base oil intermiscibility.Oil soluble polyalkylene glycol also has high biological degradation rate, is a kind of environmental protection base oil of high-quality.
Described base oil is II class base oil, III class base oil, synthetic hydrocarbon base oil or synthetic ester base plinth oil, with the composite use of oil soluble polyalkylene glycol.
Described pour point depressant is polymethacrylate, and the wax when low temperature and in oil forms eutectic, changes its shape and size, keeps oily flow capacity.
The preparation method of this synthetic automobile-used gear oil, comprises the steps:
(1) oil soluble polyalkylene glycol and base oil are mixed, heated and stirred, mixes to obtain mixing oil A at 50~60 ℃ of constant temperature;
(2) in the mixing oil A making to step (1), add composite additive bag, under 50~60 ℃ of conditions of constant temperature, continue to stir 1~2h, make mixing oil B;
(3) mixing oil B step (2) being made filters under 0.1MPa~0.2MPa pressure, obtains limpid transparent synthetic automobile-used gear oil.
The preparation method of this synthetic automobile-used gear oil, comprises the steps:
(1) oil soluble polyalkylene glycol and base oil are mixed, heated and stirred, mixes to obtain mixing oil A at 50~60 ℃ of constant temperature;
(2) in the mixing oil A making to step (1), add composite additive bag, pour point depressant, under 50~60 ℃ of conditions of constant temperature, continue to stir 1~2h, make mixing oil B;
(3) mixing oil B step (2) being made filters under 0.1MPa~0.2MPa pressure, obtains limpid transparent synthetic automobile-used gear oil.
The beneficial effect of synthetic automobile-used gear oil of the present invention and preparation method thereof is: select branded oil dissolubility polyalkylene glycol and each additive to carry out composite, component is reasonable, given prominence to extreme pressure anti-wear, oxidation stability, heat-resistant quality and rust resistance and corrosion resistance, reach balance and the unification of overall performance, use safety, high-temperature thermal oxidation intensity in the time of bearing gear moment contact, and can take away in time heat, there is high detergency and dispersiveness, can take away the various throw outs that generated by thermooxidizing or the decomposition of oil product own and polyreaction, keep the flank of tooth clean, guaranteed the abrasion resistance of gear oil, be used in high speed impact load, high speed low torque, the various gears that operate under low speed and large torque, all kinds of automobile gears are hyperbolic line and the spiral bevel gear of heavy loading especially, lubricating of oil lubrication cross-pin type joint and manual steering gear etc.
(4) embodiment
Below in conjunction with embodiment, the invention will be further described, but the present invention is not limited thereto, and the preparation method in embodiment is conventional preparation method, no longer describes in detail.
Embodiment 1:(is in double centner, as follows)
This composite additive bag, wherein sulfur-bearing 27.5%, phosphorus 1.54%, nitrogen 0.9%.
The preparation method of this synthetic automobile-used gear oil, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and synthetic ester base plinth oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 60 ℃ of constant temperature;
(2) the composite additive bag that adds above-mentioned weight in the mixing oil A making to step (1), continues mechanical stirring 2h under 60 ℃ of conditions of constant temperature, makes mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.2MPa pressure, through there being the strainer of filter bag device to filter, obtains limpid transparent synthetic automobile-used gear oil.
Embodiment 2:
This composite additive bag, wherein sulfur-bearing 36.1%, phosphorus 1.22%, nitrogen 2.5%.
The preparation method of this synthetic automobile-used gear oil, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and synthetic ester base plinth oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 55 ℃ of constant temperature;
(2) the composite additive bag that adds above-mentioned weight in the mixing oil A making to step (1), continues mechanical stirring 1.5h under 55 ℃ of conditions of constant temperature, makes mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.15MPa pressure, through there being the strainer of filter bag device to filter, obtains limpid transparent synthetic automobile-used gear oil.
Embodiment 3:
This composite additive bag, wherein sulfur-bearing 36.5%, phosphorus 1.21%, nitrogen 0.9%.
The preparation method of this synthetic automobile-used gear oil, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and synthetic hydrocarbon base oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 50 ℃ of constant temperature;
(2) the composite additive bag that adds above-mentioned weight in the mixing oil A making to step (1), continues mechanical stirring 1h under 50 ℃ of conditions of constant temperature, makes mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.1MPa pressure, through there being the strainer of filter bag device to filter, obtains limpid transparent synthetic automobile-used gear oil.
Embodiment 4:
This composite additive bag, wherein sulfur-bearing 23.6%, phosphorus 1.20%, nitrogen 1.14%.
The preparation method of this synthetic automobile-used gear oil, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and III class base oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 55 ℃ of constant temperature;
(2) the composite additive bag, the pour point depressant (polymethacrylate) that in the mixing oil A making to step (1), add above-mentioned weight, continue mechanical stirring 2h under 55 ℃ of conditions of constant temperature, makes mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.15MPa pressure, through there being the strainer of filter bag device to filter, obtains limpid transparent synthetic automobile-used gear oil.
Embodiment 5:
This composite additive bag, wherein sulfur-bearing 26.2%, phosphorus 1.05%, nitrogen 1.44%.
The preparation method of this synthetic automobile-used gear oil, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and II class base oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 60 ℃ of constant temperature;
(2) the composite additive bag, the pour point depressant (polymethacrylate) that in the mixing oil A making to step (1), add above-mentioned weight, continue mechanical stirring 1.5h under 60 ℃ of conditions of constant temperature, makes mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.2MPa pressure, through there being the strainer of filter bag device to filter, obtains limpid transparent synthetic automobile-used gear oil.
Embodiment 6:
This composite additive bag, wherein sulfur-bearing 22.8%, phosphorus 1.26%, nitrogen 1.24%.
The preparation method of this synthetic automobile-used gear oil, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and III class base oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 55 ℃ of constant temperature;
(2) the composite additive bag, the pour point depressant (polymethacrylate) that in the mixing oil A making to step (1), add above-mentioned weight, continue mechanical stirring 2h under 55 ℃ of conditions of constant temperature, makes mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.15MPa pressure, through there being the strainer of filter bag device to filter, obtains limpid transparent synthetic automobile-used gear oil.
The present invention synthesizes automobile-used gear oil, quality scale reaches GL-5, viscosity grade relates to 6 of 70W-90,75W-90,80W-90,80W-140,85W-90,85W-140 etc., is used in the various gears that operate under high speed impact load, high speed low torque, low speed and large torque, all kinds of the automobile gear especially hyperbolic line of heavy loading and lubricating of spiral bevel gear, oil lubrication cross-pin type joint and manual steering gear etc.
Compare with the automobile-used gear oil of routine, the synthetic automobile-used gear oil of the present invention has the following advantages:
A) pour point (experimental technique ASTM D97), the pour point of the synthetic automobile-used gear oil of the present invention is lower 15~30 ℃ than conventional automobile-used gear oil, more adapts to extreme low temperature applied environment;
B) channel point (experimental technique SH/T0030), the synthetic automobile-used gear oil of the present invention reduces by 10~30 ℃ than conventional automobile-used gear oil, turns round free and relaxed under extreme low temperature applied environment;
C) open flash point (experimental technique ASTM D92), the synthetic automobile-used gear oil flash of the present invention is than 20~40 ℃ of gear innages for traditional vehicle, uses safelyr, and volatility is lower;
D) viscosity index (experimental technique ASTM D2270), the synthetic automobile-used gear oil of the present invention can improve 20~40, and viscosity-temperature characteristics can be better, and high-temperature viscosity rate of descent reduces by 15~30%, and high temperature oil film retentivity is better;
E) deposition is controlled and cleansing performance (experimental technique ASTM D2893B), and the synthetic automobile-used gear oil of the present invention seldom produces deposition, and acid number variation and viscosity change little, have obvious cleansing performance;
F) hydrolysis stability (experimental technique ASTM D2619), the synthetic automobile-used gear oil of the present invention is when retaining other IV class and V class synthetic gear oil performance, improved hydrolysis stability, especially with the automobile-used gear oil of synthesizing ester, compared, hydrolysis stability improves 30~70%;
G) air release property (experimental technique ASTM D3427), the air release value of the synthetic automobile-used gear oil of the present invention is lower by 70~80% than conventional automobile-used gear oil, can greatly reduce the cavitation corrosion of oil product to gear apparatus, slow down oil product aging, extend oil product work-ing life;
H) friction resistant ability (experimental technique SH/T0519), the synthetic automobile-used gear oil of the present invention reduces by 10~30% than conventional automobile-used gear oil friction ratio, can provide film at the friction initial stage, prevents friction;
I) overlength life cycle, the drain period of the synthetic automobile-used gear oil of the present invention is 1~5 times of conventional automobile-used gear oil.