CN103695131A - Synthesized automatic gearbox oil and preparation method thereof - Google Patents

Synthesized automatic gearbox oil and preparation method thereof Download PDF

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CN103695131A
CN103695131A CN201310727105.2A CN201310727105A CN103695131A CN 103695131 A CN103695131 A CN 103695131A CN 201310727105 A CN201310727105 A CN 201310727105A CN 103695131 A CN103695131 A CN 103695131A
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oil
automatic transmission
transmission fluid
synthetic
property
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CN103695131B (en
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王述申
李晓丽
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Yantai Degao Petroleum Co.,Ltd.
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TEXAS PETROCHEM (YANTAI) Ltd
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Abstract

The invention relates to the field of lubricating oil and particularly discloses synthesized automatic gearbox oil and a preparation method thereof. The synthesized automatic gearbox oil is prepared by the following ingredients by weight percent: 3.21-9.51% of a compound additive bag, 3.0-6.0% of a viscosity index modifier, 70-90% of oil soluble polyalkylene glycol, and the balance of base oil. The synthesized automatic gearbox oil and the preparation method thereof have the benefits that the synthesized automatic gearbox oil has reasonable ingredients, the property of transmitting medium oil by power, good extreme-pressure wear resistance, low-temperature flowing property, oxidation stability, cleaning and dispersing properties, rust-proof property and the like; based on the oil soluble polyalkylene glycol, anti-oxidation property, friction property, low-temperature property and cleaning property are mainly improved, the lubricating protection requirement of the modern automatic gearbox is met, and the properties of the oil which is required by hydraulic torque converters, gear mechanisms, hydraulic mechanisms, wet clutches and the like are combined.

Description

A kind of synthetic automatic transmission fluid and preparation method thereof
(1) technical field
The present invention relates to lubricating oil field, particularly a kind of synthetic automatic transmission fluid and preparation method thereof.
(2) background technology
Automatic transmission fluid is mainly used in the automatic speed-changing system of car and light truck, also can be used for change gearbox, the power steering system of transfer loader, transfer case of farm machinery etc., it can make automobile automatically adapt to the impact of running resistance, improve the dynamic performance of automobile, make the normal time of engine in optimum condition, make full use of engine power, be conducive to eliminate exhaust pollution, and start without impacting, vibrate during speed change little, when people take, feel comfortable steadily.Along with the manufacturing development of automatic transmission; for lubricated, cooling, transmission of power, hydrostatic control, transmission mechanism, protect and contribute to the automatic transmission fluid of level and smooth speed change; no matter aspect extreme pressure and antiwear behavior, low temperature flowability, oxidation stability; or aspect detergent-dispersant performance and rust-preventing characteristic, all can not meet the requirement of Modern Automatic Transmissions lubrication protection.
(3) summary of the invention
The present invention is in order to make up the deficiencies in the prior art, provide a kind of component rationally, extreme pressure and antiwear behavior, low temperature flowability, oxidation stability, detergent-dispersant performance and the good synthetic automatic transmission fluid of rust-preventing characteristic and preparation method thereof.
The present invention is achieved through the following technical solutions:
A synthetic automatic transmission fluid, comprises that the component of following weight percent is made: composite additive bag 3.21~9.51%, viscosity index improver 3.0~6.0%, oil soluble polyalkylene glycol 70~90%, surplus is base oil.
Described composite additive bag comprises detergent-dispersant additive 2.0~6.0%, oxidation inhibitor 0.5~1.0%, metal passivator 0.01~0.2%, also comprises one or more in anti-wear agent 0.5~1.5%, friction improver 0.2~0.8%, kilfoam 0.0001~0.01%.
Described detergent-dispersant additive, for having grey detergent-dispersant additive or ashless detergent dispersant, can suppress and reduce because materials such as the greasy filth that oxidation generates, paint films; Described oxidation inhibitor is ashless aromatic amine oxidation inhibitor or Hinered phenols antioxidant, and resistance of oxidation is strong, can suppress oxidation of lubricating oil, reduces the generation of precipitation, paint film and greasy filth, thereby suppresses the growth of lubricating oil viscosity; Described metal passivator is organic heterocyclic molecule, can avoid the catalysis booster action of metal ion to the autoxidation of lubricating oil, hinders the catalytic effect of metal.
Described anti-wear agent is organic sulfide extreme pressure anti-wear additives or Organophosphorous compounds extreme pressure anti-wear additives, under the condition of metallic surface ability to bear load, play the metallic surface of anti-skidding wearing and tearing, abrade the even effect of sintering.
Described friction improver is organic-molybdenum, organosulfur or Phosphorus Contained Friction Modifier, makes synthetic automatic transmission fluid have suitable oiliness, ensures the static friction coefficient and the kinetic friction coefficient that match.
Described kilfoam is organosilicon kilfoam or compound kilfoam, colloidal particle form with high dispersing is adsorbed on the film of foam, by reducing the modes such as surface tension, expansion, make film attenuation until break, reach the object of froth breaking, in the time of suppressing in narrow and small oil circuit high-speed circulating, bubble, guarantee that oil pressure is stable and prevent sintering.
Described viscosity index improver is polymethacrylate or vinylbenzene and diene copolymer, can increase oil product viscosity, improves viscosity index, and low-temperature startup is good, reduces wearing and tearing.
Traditional polyethers base oil, is that to take oxyethane, propylene oxide, butylene oxide ring and tetrahydrofuran (THF) etc. be raw material, under catalyst action, and the simple linear polymer that open loop homopolymerization or copolymerization make.Oil soluble polyalkylene glycol of the present invention is not traditional oxyethane (EO) and propylene oxide (PO) homopolymerization copolymerized polymer, but by block polymerization, random copolymerization, the oil-soluble polymers that oppositely block makes, have the following advantages: viscosity grade is extensive, viscosity index is high, high temperature performance is excellent, oil film strength is high, also having outstanding deposition controls and equipment cleaning, be not hydrolyzed, use safety, and in elastomer compatibility, there is outstanding behaviours the aspects such as water absorbability, especially by alkoxylate chemical technology, improved the poor difficult problem of traditional polyethers base oil and other base oil intermiscibility.Oil soluble polyalkylene glycol also has high biological degradation rate, is a kind of environmental protection base oil of high-quality.
Described base oil is for synthetic hydrocarbon base oil or synthetic ester base plinth oil, with the composite use of oil soluble polyalkylene glycol.
The preparation method of this synthetic automatic transmission fluid, is characterized in that: comprise the steps:
(1) oil soluble polyalkylene glycol and base oil are mixed, heated and stirred, mixes to obtain mixing oil A at 50~60 ℃ of constant temperature;
(2) in the mixing oil A making to step (1), add composite additive bag, viscosity index improver, under 50~60 ℃ of conditions of constant temperature, continue to stir 1~2h, make mixing oil B;
(3) mixing oil B step (2) being made filters under 0.1MPa~0.2MPa pressure, obtains limpid transparent synthetic automatic transmission fluid.
The beneficial effect of synthetic automatic transmission fluid of the present invention and preparation method thereof is: component is reasonable, has the performance of transmission of power Medium Oil and the good performances such as extreme pressure and antiwear behavior, low temperature flowability, oxidation stability, detergent-dispersant performance and rust-preventing characteristic; Take oil soluble polyalkylene glycol as basis; antioxidant property, rubbing characteristics, low-temperature performance and cleansing performance have mainly been improved; met the requirement of Modern Automatic Transmissions lubrication protection, taken into account again hydraulic torque converter, gear mechanism, hydraulic gear, humid clutch etc. and required the oil property using.
(4) embodiment
Below in conjunction with embodiment, the invention will be further described, but the present invention is not limited thereto, and the preparation method in embodiment is conventional preparation method, no longer describes in detail.
Embodiment 1:(is in double centner, as follows)
Figure BDA0000446689890000041
This composite additive bag, wherein nitrogenous 0.09%, calcium 0.03%, sulphur 0.4%, phosphorus 1.02%.
The preparation method of this synthetic automatic transmission fluid, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and synthetic ester base plinth oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 60 ℃ of constant temperature;
(2) the composite additive bag, the viscosity index improver (polymethacrylate) that in the mixing oil A making to step (1), add above-mentioned weight, continue mechanical stirring 2h under 60 ℃ of conditions of constant temperature, makes mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.2MPa pressure, through there being the strainer of filter bag device to filter, obtains limpid transparent synthetic automatic transmission fluid.
Embodiment 2:
Figure BDA0000446689890000042
Figure BDA0000446689890000051
This composite additive bag, wherein nitrogenous 1.09%, sulphur 0.64%, boron 0.06%, phosphorus 0.19%.
The preparation method of this synthetic automatic transmission fluid, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and synthetic ester base plinth oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 55 ℃ of constant temperature;
(2) the composite additive bag, the viscosity index improver (polymethacrylate) that in the mixing oil A making to step (1), add above-mentioned weight, continue mechanical stirring 1.5h under 55 ℃ of conditions of constant temperature, makes mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.15MPa pressure, through there being the strainer of filter bag device to filter, obtains limpid transparent synthetic automatic transmission fluid.
Embodiment 3:
This composite additive bag, wherein nitrogenous 0.12%, calcium 4.6%, zinc 1.2%, phosphorus 1.02%.
The preparation method of this synthetic automatic transmission fluid, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and synthetic ester base plinth oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 50 ℃ of constant temperature;
(2) the composite additive bag, the viscosity index improver (hydrogenated styrene isoprene copolymer) that in the mixing oil A making to step (1), add above-mentioned weight, continue mechanical stirring 1h under 50 ℃ of conditions of constant temperature, makes mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.1MPa pressure, through there being the strainer of filter bag device to filter, obtains limpid transparent synthetic automatic transmission fluid.
Embodiment 4:
This composite additive bag, wherein nitrogenous 1.14%, calcium 0.83%, sulphur 6.47%, phosphorus 2.32%.
The preparation method of this synthetic automatic transmission fluid, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and synthetic hydrocarbon base oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 55 ℃ of constant temperature;
(2) the composite additive bag, the viscosity index improver (polymethacrylate) that in the mixing oil A making to step (1), add above-mentioned weight, continue mechanical stirring 2h under 55 ℃ of conditions of constant temperature, makes mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.15MPa pressure, through there being the strainer of filter bag device to filter, obtains limpid transparent synthetic automatic transmission fluid.
Embodiment 5:
This composite additive bag, wherein nitrogenous 3.39%, sulphur 0.94%, boron 0.76%, phosphorus 2.65%.
The preparation method of this synthetic automatic transmission fluid, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and synthetic hydrocarbon base oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 60 ℃ of constant temperature;
(2) the composite additive bag, the viscosity index improver (hydrogenated styrene isoprene copolymer) that in the mixing oil A making to step (1), add above-mentioned weight, continue mechanical stirring 1.5h under 60 ℃ of conditions of constant temperature, makes mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.2MPa pressure, through there being the strainer of filter bag device to filter, obtains limpid transparent synthetic automatic transmission fluid.
Embodiment 6:
Figure BDA0000446689890000081
This composite additive bag, wherein nitrogenous 0.09%, calcium 0.03%, sulphur 0.4%, phosphorus 1.02%.
The preparation method of this synthetic automatic transmission fluid, adopts following steps:
(1) the oil soluble polyalkylene glycol of above-mentioned weight and synthetic ester base plinth oil are pumped into and are in harmonious proportion in Fu with toothed gear pump, heated and stirred, mixes to obtain mixing oil A at 60 ℃ of constant temperature;
(2) the composite additive bag, the viscosity index improver (polymethacrylate) that in the mixing oil A making to step (1), add above-mentioned weight, continue mechanical stirring 2h under 60 ℃ of conditions of constant temperature, makes mixing oil B;
(3) mixing oil B step (2) being made filters, and under 0.2MPa pressure, through there being the strainer of filter bag device to filter, obtains limpid transparent synthetic automatic transmission fluid.
Compare with conventional automatic transmission fluid, the synthetic automatic transmission fluid of the present invention has the following advantages:
A) pour point (experimental technique ASTM D97), the pour point of the synthetic automatic transmission fluid of the present invention is lower 20~30 ℃ than conventional automatic transmission fluid, more adapts to extreme low temperature applied environment;
B) viscosity index (experimental technique ASTM D2270), the synthetic automatic transmission fluid of the present invention can improve 15~30, and viscosity-temperature characteristics can be better, and high-temperature viscosity rate of descent reduces by 15~30%, and high temperature oil film retentivity is better;
C) Bu Shi viscosity (experimental technique ASTM D2983), the Bu Shi viscosity of the synthetic automatic transmission fluid of the present invention in the time of-40 ℃, below 10000mPa.s, also can operate freely during low temperature;
D) deposition is controlled and cleansing performance (experimental technique ASTM D2893B), and the synthetic automatic transmission fluid of the present invention seldom produces deposition, and acid number variation and viscosity change little, have obvious cleansing performance;
E) hydrolysis stability (experimental technique ASTM D2619), the synthetic automatic transmission fluid of the present invention is when retaining the synthetic gear box oil performance of other IV class and V class, improved hydrolysis stability, especially with synthesizing ester automatic transmission fluid, compared, hydrolysis stability improves 30~70%;
F) erosion resistance (experimental technique ASTM665A/665B), the not corrosion appearance substantially of the synthetic automatic transmission fluid of the present invention, provides better corrosion resistance;
G) air release property (experimental technique ASTM D3427), the air release value of the synthetic automatic transmission fluid of the present invention is lower by 70~80% than traditional gear box oil, can greatly reduce the cavitation corrosion of oil product to gear apparatus, slow down oil product aging, extend oil product work-ing life;
H) sealing material swelling property (experimental technique ASTM D2240), the synthetic ester of the synthetic automatic gear-box oil ratio of the present invention, synthetic hydrocarbon automatic transmission fluid can improve 50~90%, good with sealing material adaptability;
I) overlength life cycle, the drain period of the synthetic automatic transmission fluid of the present invention is 1~5 times of conventional automatic transmission fluid.

Claims (10)

1. a synthetic automatic transmission fluid, is characterized in that: the component that comprises following weight percent is made: composite additive bag 3.21~9.51%, viscosity index improver 3.0~6.0%, oil soluble polyalkylene glycol 70~90%, surplus is base oil.
2. a kind of synthetic automatic transmission fluid according to claim 1, it is characterized in that: described composite additive bag comprises detergent-dispersant additive 2.0~6.0%, oxidation inhibitor 0.5~1.0%, metal passivator 0.01~0.2%, also comprise one or more in anti-wear agent 0.5~1.5%, friction improver 0.2~0.8%, kilfoam 0.0001~0.01%.
3. a kind of synthetic automatic transmission fluid according to claim 2, is characterized in that: described detergent-dispersant additive is for having grey detergent-dispersant additive or ashless detergent dispersant; Described oxidation inhibitor is ashless aromatic amine oxidation inhibitor or Hinered phenols antioxidant; Described metal passivator is organic heterocyclic molecule.
4. a kind of synthetic automatic transmission fluid according to claim 2, is characterized in that: described anti-wear agent is organic sulfide extreme pressure anti-wear additives or Organophosphorous compounds extreme pressure anti-wear additives.
5. a kind of synthetic automatic transmission fluid according to claim 2, is characterized in that: described friction improver is organic-molybdenum, organosulfur or Phosphorus Contained Friction Modifier.
6. a kind of synthetic automatic transmission fluid according to claim 2, is characterized in that: described kilfoam is organosilicon kilfoam or compound kilfoam.
7. a kind of synthetic automatic transmission fluid according to claim 1, is characterized in that: described viscosity index improver is polymethacrylate or vinylbenzene and diene copolymer.
8. a kind of synthetic automatic transmission fluid according to claim 1, is characterized in that: the oil-soluble polymers of described oil soluble polyalkylene glycol for making by block polymerization, random copolymerization, reverse block.
9. a kind of synthetic automatic transmission fluid according to claim 1, is characterized in that: described base oil is synthetic hydrocarbon base oil or synthetic ester base plinth oil.
10. a preparation method for synthetic automatic transmission fluid as claimed in claim 1, is characterized in that: comprise the steps:
(1) oil soluble polyalkylene glycol and base oil are mixed, heated and stirred, mixes to obtain mixing oil A at 50~60 ℃ of constant temperature;
(2) in the mixing oil A making to step (1), add composite additive bag, viscosity index improver, under 50~60 ℃ of conditions of constant temperature, continue to stir 1~2h, make mixing oil B;
(3) mixing oil B step (2) being made filters under 0.1MPa~0.2MPa pressure, obtains limpid transparent synthetic automatic transmission fluid.
CN201310727105.2A 2013-12-25 2013-12-25 A kind of synthesis automatic transmission fluid and preparation method thereof Active CN103695131B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104232274A (en) * 2014-10-16 2014-12-24 中国石油化工股份有限公司 Hydrodynamic drive oil
CN106967485A (en) * 2017-03-31 2017-07-21 烟台德高石油有限公司 Gear box oil and preparation method for the composition and preparation method of hybrid electric vehicle gearshift case oil and comprising said composition
CN110699155A (en) * 2018-07-10 2020-01-17 中国石油化工股份有限公司 Special oil composition for low-viscosity 8AT automatic transmission

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CN102766507A (en) * 2011-05-06 2012-11-07 中国石油天然气股份有限公司 Lubricant composition for double-clutch gearbox

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104232274A (en) * 2014-10-16 2014-12-24 中国石油化工股份有限公司 Hydrodynamic drive oil
CN106967485A (en) * 2017-03-31 2017-07-21 烟台德高石油有限公司 Gear box oil and preparation method for the composition and preparation method of hybrid electric vehicle gearshift case oil and comprising said composition
CN110699155A (en) * 2018-07-10 2020-01-17 中国石油化工股份有限公司 Special oil composition for low-viscosity 8AT automatic transmission

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Address after: 264006 No. 1, Yichang Road, development zone, Yantai City, Shandong Province

Patentee after: Yantai Degao Petroleum Co.,Ltd.

Address before: 264006 Kexin Industrial Park, No. 38 Tianshan Road, Yantai Development Zone, Shandong Province

Patentee before: TEXAS PETROCHEM (YANTAI) Ltd.

PE01 Entry into force of the registration of the contract for pledge of patent right
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Denomination of invention: A synthetic automatic transmission oil and its preparation method

Effective date of registration: 20231031

Granted publication date: 20160817

Pledgee: Yantai financing guarantee Group Co.,Ltd.

Pledgor: Yantai Degao Petroleum Co.,Ltd.

Registration number: Y2023980063455