CN103706989B - A kind of online H profile steel corrugated web quick centering group erects standby - Google Patents
A kind of online H profile steel corrugated web quick centering group erects standby Download PDFInfo
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- CN103706989B CN103706989B CN201310745610.XA CN201310745610A CN103706989B CN 103706989 B CN103706989 B CN 103706989B CN 201310745610 A CN201310745610 A CN 201310745610A CN 103706989 B CN103706989 B CN 103706989B
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- corrugated web
- flange plate
- rollers
- conveyer belt
- roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
A kind of online H profile steel corrugated web quick centering group of the present invention erects standby, and belong to technical field of mechanical equipment, flange plate of the present invention drives clamping device to be made up of flange plate tip-up device, magnetic force roller-way clamping device, is symmetricly set in roller bed frame both sides respectively; This corrugated web conveying device is made up of rollers of conveyer belt transmitting device and rollers of conveyer belt lifting device, often overlap rollers of conveyer belt transmitting device to be connected with rollers of conveyer belt lifting device respectively by picking-up frame, two cover corrugated web conveying devices are symmetricly set in outside roller conveyor and flange plate drives between clamping device; The controlled jacking of corrugated web conveying device, to the centering height of the vertical flange plate in relative both sides, drives clamping device to complete corrugated web and the clamping of flange plate centering by flange plate; Corrugated web conveying device of the present invention integrates conveying and alignment function, the tight centering of H-shaped steel clamp is precisely put in place, and has end part aligning function, improve corrugated web plate H-shaped steel group and found quality and production efficiency.
Description
Technical field
A kind of online H profile steel corrugated web quick centering group of the present invention erects standby, belongs to technical field of mechanical equipment.
Background technology
What the H profile steel of present use generally adopted is hot rolling I-steel, hot rolled H-shaped and welded H section steel.Traditional I-steel and H profile steel steel using amount greatly, and limit by technique, and its web thickness is general also thicker, causes steel using amount excessive.In addition welded H section steel in use, also needs to take special technical measures, such as ribbed stiffener or utilize Post-buckling Strength of Web Plate etc., and design and construction are all comparatively complicated.
Ripple Sternum is a kind of new product developed for the weak point of existing H profile steel; web changes the web of bellows-shaped into by flat web; breach the restriction of traditional flat web H shaped steel ratio of height to thickness; overcome the problem of flat web easy local buckling distortion; greatly steel using amount can be reduced under equality strength; therefore, key is the high-quality scale continuous seepage solving Ripple Sternum.Ripple Sternum Horizontal assembling equipment is before comprehensive welding fabrication Ripple Sternum, the corrugated web of cutting forming respectively and the assembled and spot welding of edge of a wing steel plate are become the infrastructure device of H profile steel, group erects the quality that standby assembled and quality that is spot welding directly affects the Ripple Sternum of follow-up welding fabrication.Therefore; the present situation of low production efficiency, high labour intensity, dependence crane and a dead lift, turning part must be broken away from; exploitation high efficiency, high-quality Ripple Sternum group erect standby; not being only follow-up comprehensive welding fabrication Ripple Sternum to lay the foundation, is also provide key equipment for realizing Ripple Sternum scale continuous seepage.
Summary of the invention
The object of this invention is to provide a kind of online H profile steel corrugated web quick centering group erects standby, to improve the vertical quality of online corrugated web plate H-shaped steel centering group and production efficiency.
The present invention is achieved by the following technical solutions:
A kind of online H profile steel corrugated web quick centering group of the present invention erects standby, comprise frame, roller conveyor, H-shaped steel clamping device, flange plate driving clamping device, corrugated web conveying device, H-shaped steel end part aligning device, hydraulic power system, automatic station-keeping system, stitch welding machine, roller conveyor occupy frame central line and arranges, flange plate drives clamping device to be made up of flange plate tip-up device, magnetic force roller-way clamping device, and symmetrical roller conveyor center line is arranged at both sides roller bed frame respectively, described corrugated web conveying device is corrugated web conveying centralising device, be made up of rollers of conveyer belt transmitting device and rollers of conveyer belt lifting device, often overlap rollers of conveyer belt transmitting device by cycloconveyor belt, scaffold and a pair roller composition, rollers of conveyer belt lifting device is by hydraulic jack, hold up frame and altitude location device composition, hold up that frame is corresponding with hydraulic lifting oil cylinder connects, often overlap rollers of conveyer belt transmitting device to be connected with rollers of conveyer belt lifting device respectively by picking-up frame, two cover corrugated web conveying devices are symmetricly set on outside roller conveyor and flange plate drives between clamping device, corrugated web conveying device by locator and control system hydraulic control cylinder jacking to the centering height of the vertical flange plate in relative both sides, driven the mobile clamping of clamping device by flange plate, complete corrugated web and the clamping of flange plate centering, in H profile steel end part aligning device front end, stand through stitch welding machine spot welding group and become H-shaped steel.
One pair roller of described rollers of conveyer belt transmitting device is made up of active roller and passive roller, and active roller is connected with variable speed electric motors, particularly.
The altitude location device of described rollers of conveyer belt lifting device is arranged on picking-up frame.
Described H profile steel end part aligning device by baffle plate, form stopper slot, hydraulic cylinder, is arranged between corrugated web conveying device and stitch welding machine, flange plate and corrugated web is alignd with baffle plate stop at its conveying end.
A kind of online H profile steel corrugated web quick centering group of the present invention erects standby, design science, simple and direct, two blocks of flange plates and corrugated web are respectively by roller conveyor and the transmission of tape transport device, the stop when it arrives H profile steel end part aligning device, flange plate is dug by flange plate tip-up device, rollers of conveyer belt lifting device regulates corrugated web height and the accurate centering of flange plate, and then H-shaped steel hydraulic clamp C clamps H-shaped steel in opposite directions from the flange plate both sides of H-shaped steel, complete clamping assembled after, start stitch welding machine and implement spot welding, complete H-shaped steel group and stand spot welding, it is outstanding feature of the present invention that innovative design rollers of conveyer belt lifting device of the present invention and flange plate tip-up device cooperation are run, corrugated web conveying device of the present invention integrates corrugated web conveying and alignment function, the vertical H-shaped steel controlled clamping centering of group can be made precisely to put in place by rollers of conveyer belt lifting device, in addition have employed H profile steel end part aligning device, make assembled group of H-shaped steel end of standing change alignment without exception, meet standard criterion requirement.Invention increases corrugated web plate H-shaped steel group and found quality and production efficiency.
Accompanying drawing explanation
Fig. 1 is apparatus of the present invention overall structure top view.
Fig. 2 is apparatus of the present invention overall structure front view.
Fig. 3 is rolling wheel for caterpillar lifting device S structure chart of the present invention.
Fig. 4 is rolling wheel for caterpillar conveyer G structure chart of the present invention.
Fig. 5 is end view of the present invention.
Detailed description of the invention:
Now further illustrate the present invention by reference to the accompanying drawings how to implement:
A kind of online H profile steel corrugated web quick centering group of the present invention erects standby, comprise frame, roller conveyor, H-shaped steel clamping device, flange plate drives clamping device, corrugated web conveying device, H-shaped steel end part aligning device, hydraulic power system, automatic station-keeping system, stitch welding machine, roller conveyor is arranged at frame between two parties, flange plate drives clamping device A by flange plate tip-up device A-1, magnetic force roller-way clamping device A-2 forms, symmetrical roller conveyor B-1 center line is arranged at roller bed frame both sides respectively, it moves side and moves enforcement clamping by slide unit along roller machine frame sliding track to opposite side, the relative roller-way correspondence of each relevant apparatus connects, stitch welding machine J is arranged between roller conveyor B-1 and runout table B-2, described corrugated web conveying device is corrugated web conveying centralising device, be made up of rollers of conveyer belt transmitting device G and rollers of conveyer belt lifting device S, often overlap rollers of conveyer belt transmitting device by cycloconveyor belt G-1, scaffold G-2 and a pair driving G-3, driven rolling wheel G-4, composition, rollers of conveyer belt lifting device is by hydraulic jack S-3, hold up frame S-2 and altitude location device Q to form, picking-up frame S-2 is corresponding with hydraulic jack S-3 to be connected, altitude location device Q is separately positioned on the picking-up frame S-2 of rolling wheel for caterpillar lifting device, the picking-up frame S-2 often overlapping rollers of conveyer belt transmitting device rollers of conveyer belt lifting device spaced with two is respectively connected, supporting is connected on rollers of conveyer belt lifting device, the center line of the symmetrical roller conveyor B of two cover corrugated web conveying devices is arranged at the outside of main frame welding position delivery track, corrugated web conveying device is by locator Q setup parameter, and hydraulic control oil cylinder S-3 jacking, to the centering height of the vertical flange plate in relative both sides, is sent into spot welding station spot welding group and found into H-shaped steel.Described H profile steel end part aligning device F arranges by baffle plate, to stopper slot, forms hydraulic cylinder, between corrugated web conveying device and stitch welding machine J, by flange plate and corrugated web end with baffle plate stop, make it end part aligning, then enter welding position and implement spot welding by stitch welding machine spot welding.
Of the present invention group to stand the operation that the vertical position welding of machine enforcement group connects as follows:
Corrugated web conveying device is that the operation of corrugated web conveying centralising device is as follows:
Flange plate drives clamping device A by flange plate tip-up device A-1, the magnetic force roller-way clamping device A-2 stop when two pieces of flange plate W-1 to be delivered to H profile steel end part aligning device F along roller-way both sides by roller conveyor, it vertically dug by flange plate tip-up device A-1, flange plate is fitted on magnetic force guide rail by magnetic force roller-way clamping device A-2, stop when corrugated web W-2 transfers to H profile steel end part aligning device F by corrugated web conveying device G, rollers of conveyer belt lifting device S is positioned by the height of altitude location device Q to corrugated web W-2, can accurately centering flange plate W-1 be assembled, after contraposition accurately, flange plate drives clamping device A, H-shaped steel clamping device C clamps assembled in flange plate both sides to flange plate both sides simultaneously in opposite directions, and the corrugated web plate H-shaped steel that centering clamps is fed forward to a welding position along roller-way, start stitch welding machine D, implement spot welding, complete H-shaped steel group and found spot welding moulding, and be delivered to next online station by runout table B-2.
Claims (4)
1. an online H profile steel corrugated web quick centering group erects standby, comprise frame, roller conveyor, H-shaped steel clamping device, flange plate driving clamping device, corrugated web conveying device, H-shaped steel end part aligning device, hydraulic power system, automatic station-keeping system, stitch welding machine, roller conveyor occupy frame central line and arranges, flange plate drives clamping device to be made up of flange plate tip-up device, magnetic force roller-way clamping device, and symmetrical roller conveyor center line is arranged at both sides roller bed frame respectively, it is characterized in that, described corrugated web conveying device is corrugated web conveying centralising device, be made up of rollers of conveyer belt transmitting device and rollers of conveyer belt lifting device, rollers of conveyer belt transmitting device is by cycloconveyor belt, scaffold and a pair roller composition, rollers of conveyer belt lifting device is by hydraulic jack, hold up frame and altitude location device composition, hold up that frame is corresponding with hydraulic jack connects, rollers of conveyer belt transmitting device is connected with rollers of conveyer belt lifting device respectively by picking-up frame, two cover corrugated web conveying devices are symmetricly set on outside roller conveyor and flange plate drives between clamping device, corrugated web conveying device by locator and control system hydraulic control cylinder jacking to the centering height of the vertical flange plate in relative both sides, driven the mobile clamping of clamping device by flange plate, complete corrugated web and the clamping of flange plate centering, in H profile steel end part aligning device front end, stand through stitch welding machine spot welding group and become H-shaped steel.
2. one according to claim 1 online H profile steel corrugated web quick centering group erects standby, it is characterized in that, a pair roller of rollers of conveyer belt transmitting device is made up of active roller and passive roller, and active roller is connected with variable speed electric motors, particularly.
3. one according to claim 1 online H profile steel corrugated web quick centering group erects standby, it is characterized in that, the altitude location device of rollers of conveyer belt lifting device is arranged on picking-up frame.
4. one according to claim 1 online H profile steel corrugated web quick centering group erects standby, it is characterized in that, H profile steel end part aligning device is by baffle plate, form stopper slot, hydraulic cylinder, be arranged between corrugated web conveying device and stitch welding machine, flange plate and corrugated web are alignd with baffle plate stop at its conveying end.
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CN105436753A (en) * | 2015-12-03 | 2016-03-30 | 成都环龙智能***设备有限公司 | Intelligent large corrugated web folding steel box beam welding operation robot work station |
CN105881125B (en) * | 2016-05-18 | 2017-12-19 | 金保春 | Screw-thread steel end grinding apparatus |
CN106239018B (en) * | 2016-08-29 | 2018-01-30 | 安徽鸿路钢结构(集团)股份有限公司 | A kind of intelligent machine automates H profile steel Member Welding conveying mechanism |
CN107813089B (en) * | 2016-09-12 | 2019-10-25 | 宝山钢铁股份有限公司 | Magnetic adsorption type slides centralising device |
CN108581332A (en) * | 2018-06-28 | 2018-09-28 | 宁波金凤焊割机械制造有限公司 | A kind of spot welding device stood for H profile steel group |
CN108788424B (en) * | 2018-06-28 | 2021-05-11 | 宁波金凤焊割机械制造有限公司 | Spot welding forming method for H-shaped steel prototype |
CN110303279B (en) * | 2019-07-19 | 2024-03-29 | 浙江精工集成科技股份有限公司 | Horizontal pre-assembling device for H-shaped steel |
CN111496419B (en) * | 2020-03-18 | 2021-07-30 | 锦华环保装备(山东)有限公司 | Full-automatic one shot forming system of assembled building girder steel |
CN111761122B (en) * | 2020-07-30 | 2022-09-16 | 山东华舜重工集团有限公司 | Automatic welding production line for corrugated plate H-shaped steel for automobile high-strength crossbeam |
CN114378505B (en) * | 2020-10-22 | 2023-03-24 | 比亚迪股份有限公司 | H-shaped steel assembling device |
CN113751936B (en) * | 2021-09-02 | 2023-06-02 | 浙江建工绿智钢结构有限公司 | Automatic intelligent production line for H-shaped steel |
Family Cites Families (6)
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JPS571599A (en) * | 1980-06-04 | 1982-01-06 | Mitsubishi Heavy Ind Ltd | Assembling device of steel plate into h-shape |
CN101941127B (en) * | 2010-09-19 | 2015-01-28 | 浙江精功科技股份有限公司 | Corrugated web plate H-shaped steel welding and cutting equipment |
CN203045182U (en) * | 2012-12-10 | 2013-07-10 | 烟台新科钢结构有限公司 | Assembly welding device for producing wave web steel H-shaped steel |
CN203184798U (en) * | 2013-04-02 | 2013-09-11 | 湖北弘毅钢结构工程有限公司 | Real-time scanning and welding equipment for horizontal type corrugated web H-shaped steel |
CN103433635A (en) * | 2013-08-16 | 2013-12-11 | 河南江河重工集团有限公司 | Welding device of corrugated web H-shaped steel and corrugated web H-shaped steel production line |
CN203649746U (en) * | 2013-12-30 | 2014-06-18 | 湖北弘毅建设有限公司 | Rapid on-line aligning and assembly device for corrugated webs of H-shaped section steel |
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