CN103679416A - Lean supply chain logistics system and method - Google Patents
Lean supply chain logistics system and method Download PDFInfo
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Abstract
The invention provides a lean supply chain logistics system and a method. The system comprises a demand analysis server which is used for receiving user demand request information led in with a fixed mode and generating customized order information to send to a main factory terminal; a task distribution server which receives a production task instruction from the main factory terminal and distributes production tasks to each branch factory terminal, and the production tasks distributed to each branch factory terminal are copied to an RFID tracking database; a feedback processing server which receives supply related information fed back by the branch factory terminals according to the production tasks, dynamically adjusts distribution of the production tasks and controls a cycle supply displayer arranged in a logistics warehouse to update and display the supply related information; and the RFID tracking database which acquires practical logistics information of a product via reading an RFID adhered on the product in the logistics operation process and is matched with the production tasks to confirm the completion situation of the production tasks and update the supply related information displayed on the cycle supply displayer.
Description
Technical field
The present invention relates to information-based logistics field, more specifically, relate to a kind of lean supply chain logistics system and method.
Background technology
Complicated along with industry, the production chain from starting material to final products constantly elongates, and intermediate link increases gradually, if the demand between these intermediate links and supply coordinate, goes wrong, and must affect the efficiency of whole production chain.Meanwhile, in order to reduce stock, avoid goods and materials superfluous or under-supply, realize cost-savingly, need in whole production link, to logistics operation, realize the management of lean.
The core of lean logistics is to realize the digitize and informationize of supply and demand each side situation, and its core is to utilize computer network to realize the digital management system that covers whole production chain.But although there are in a large number the computer systems for production and supply and logistics in prior art, the basic function that these systems realize is only confined to the record, inquiry of production related data and provides the aspects such as telecommunication for production all departments.Visible, existing system can not be offered help for analysis, the decision-making of supply logistics in production run, is also not easy to carry out feedback with the variation of response supply and demand situation for actual conditions; Can not carry out comprehensively tracking to whole production and logistics system, obtaining information has long hysteresis quality, can not adapt to the actual needs of current industrial production and supplies management simultaneously.
Summary of the invention
Based on above-mentioned defect of the prior art, the invention provides a kind of lean supply chain logistics system and method, native system and method provide the logistics relevant information of lean for whole supply chain, the step that all processes are essential integrates, the changeable demand of customer in response, can cut the waste, reduces costs, shorten the operating cycle fast.
Lean supply chain logistics system of the present invention, is characterized in that, comprising:
Demand analysis server, for receiving the user's request solicited message importing with fixed mode, and described in automatic analysis, user's request solicited message generates resources parameter, by with provisioning database in the vendor information Dynamic Selection supplier that matches, then generating custom sequence information is sent to main factory terminal;
Task distribution server, receives production task instruction from described main factory terminal, and described production task is dispensed to each subsidiary factory's terminal; The described production task that is dispensed to each subsidiary factory's terminal is backed up to RFID trace data storehouse simultaneously;
Feedback processing server, receives described subsidiary factory terminal according to the supply relevant information of described production task feedback, and dynamically adjusts the distribution of production task, and controls the described supply relevant information of circulation-supplied display renewal demonstration that is positioned at logistics warehouse;
Circulation-supplied display, is arranged at logistics warehouse scene, for upgrading, shows described supply relevant information;
RFID trace data storehouse, for obtaining the actual logistics information of product in logistics operation process by reading the appended RFID of product, and match with described production task, confirm production task performance, and upgrade the supply relevant information that described circulation-supplied display shows.
Preferably, the Internet remote access can be passed through so that the implementation status of feedback to user's request by user in described RFID trace data storehouse.
Preferably, indication in short supply, actual logistics information and described production task match while finding state in short supply in process by product, is assigned to corresponding subsidiary factory terminal in described RFID trace data storehouse.
Preferably, the supply relevant information that described feedback processing server receives comprises delivery quantity, when and where information.
Preferably, described circulation-supplied display be used for circulating upgrade to show returns goods, exchange goods, defective products, anxious material are correlated with information.
The present invention further provides a kind of lean supply chain material-flow method, it is characterized in that, having comprised:
Demand analysis step, the user's request solicited message that reception imports with fixed mode, and described in automatic analysis, user's request solicited message generates resources parameter, by with provisioning database in the vendor information Dynamic Selection supplier that matches, then generating custom sequence information is sent to main factory terminal;
Task allocation step, receives production task instruction from described main factory terminal, and described production task is dispensed to each subsidiary factory's terminal; The described production task that is dispensed to each subsidiary factory's terminal is backed up to RFID trace data storehouse simultaneously;
Feedback processing step, receives described subsidiary factory terminal according to the supply relevant information of described production task feedback, and dynamically adjusts the distribution of production task, and controls the described supply relevant information of circulation-supplied display renewal demonstration that is positioned at logistics warehouse;
Circulation-supplied step display, upgrades the described supply relevant information of demonstration by being arranged at the display at logistics warehouse scene;
RFID tracing step, for obtaining the actual logistics information of product in logistics operation process by reading the appended RFID of product, and match with described production task, confirm production task performance, and upgrade the supply relevant information that described circulation-supplied display shows.
Preferably, user passes through the Internet remote access to obtain the implementation status to user's request.
Preferably, in described RFID tracing step, actual logistics information and described production task match while finding state in short supply in process by product, to corresponding subsidiary factory terminal, assign indication in short supply.
Preferably, described supply relevant information comprises delivery quantity, when and where information.
Preferably, in described circulation-supplied step display, circulation upgrade to show returns goods, exchange goods, defective products, anxious material are correlated with information.
Visible, by the present invention, can reach following beneficial effect: (one) improves the observability of whole supply chain, one of lean supply chain logistics system of the present invention and method characteristic are exactly trackability, downstream supplier obtains this customer order and APS planned outcome by system, and producing corresponding plan by the APS planning system of moving oneself, the APS that the manufacturer of upstream also can obtain all suppliers by system simultaneously plans, if run into the problem very first time in short supply, processes.(2) quick-reaction capability (QRC) of plan, because omnidistance, use unified customization of electronic label, by RFID wireless identification, be docked to the final link of production line, when the variation of customer order and production line and when causing the change of plan, by lean supply chain logistics system, can allow all three in supply chain and person know the very first time, can improve greatly like this reaction capacity of whole supply chain.(3) limited capability plan, by using circulation-supplied display, in third party warehouse, show in time and upgrade downstream supplier's the plan of replenishing, guarantee that each inventory planning is in strict accordance with the demand formulation of its upstream supplier, avoid causing supplier excessively to produce as far as possible, cause the stock of whole supply chain.(4) dynamic provisioning buying, utilizes lean supply chain logistics system, selection supplier that just can be wise before the implementation of plan.For example, upstream supplier can utilize WEBSERVICES as the supplier of service, and downstream supplier also can utilize WEBSERVICES as the user of service, by the INTERNET agreement of standard, automatically in the process Zhong Dui upstream supplier that each customer demand is planned according to instant dynamically the making one's options of predetermined rule (cost, delivery rate, supplier's grade etc.).
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation:
Fig. 1 is the system architecture schematic diagram of the embodiment of the present invention.
Embodiment
In order to make those skilled in the art person understand better technical scheme of the present invention, and above-mentioned purpose of the present invention, feature and advantage can be become apparent more, below in conjunction with embodiment and embodiment accompanying drawing, the present invention is further detailed explanation.
Fig. 1 is respectively the system architecture schematic diagram of the embodiment of the present invention.Lean supply chain logistics system of the present invention comprises demand analysis server 101, task distribution server 102, feedback processing server 103, circulation-supplied display 104 and RFID trace data storehouse 105.Wherein, demand analysis server 101 is for receiving the user's request solicited message importing with fixed mode, and described in automatic analysis, user's request solicited message generates resources parameter, by with provisioning database in the vendor information Dynamic Selection supplier that matches, then generating custom sequence information is sent to main factory terminal.Client causes the demand, according to fixed mode, imports in lean supply system, and the prediction of the resource that system automatic analysis needs, offset information Ku Zhong supplier's situation is carried out Dynamic Selection, then produces the main factory that the order customizing sends to upstream.Client's demand can import based on template, and the template of importing comprises the information such as time, product type, price, quantity.The resource of 101 pairs of demands of demand analysis server predicts, thereby client's demand information is split as to different supply modules, and mates with information such as production capacity in supplier's data bank, quality grade, price, times.And, along with the variation of the up-to-date production capacity of downstream supplier, can dynamically adjust supplier, then generating custom sequence information is sent to main factory terminal.
Main factory formulates the production schedule of oneself after receiving order, and relevant plans are offered lean supply chain logistics system is provided, and by lean supply chain logistics system docking downstream supply subsidiary factory, forms a whole set of Supply Chain Planner.
The task distribution server 102 of system, receives production task instruction from described main factory terminal, and described production task is dispensed to each subsidiary factory's terminal; The described production task that is dispensed to each subsidiary factory's terminal is backed up to RFID trace data storehouse 105 simultaneously.Downstream subsidiary factory formulates the production schedule after receiving supply requirement, the quantity of relevant delivery, and the time, the information such as place feed back in lean supply chain logistics system.Feedback processing server 103 receives described subsidiary factory terminal according to the supply relevant information of described production task feedback, supply relevant information comprises delivery quantity, when and where information, and dynamically adjust the distribution of production task, and control the described supply relevant information of circulation-supplied display 104 renewal demonstration that is positioned at logistics warehouse.Thereby, according to the production schedule of main factory, the supply situation in conjunction with subsidiary factory all feeds back in the circulation-supplied display in warehouse the realization of lean supply chain logistics system, in time to returning goods, exchange goods, defective products, the renewal that circulates of the situations such as anxious material, the very first time is made and receiving, warehouse-in, the logistics actions such as dispensing.Circulation-supplied display 104, is arranged at logistics warehouse scene, for upgrading, shows described supply relevant information, circulation upgrade show returns goods, exchange goods, defective products, anxious material are correlated with information.
RFID trace data storehouse 105 is for obtaining the actual logistics information of product in logistics operation process by reading the appended RFID of product, and match with described production task, confirm production task performance, and upgrade the supply relevant information that described circulation-supplied display shows.Visible, native system is used the electronic tag customizing with the omnidistance recognition technology of RFID by unification, working order at all goods in Gen Zhuchang workshop, warehouse can obtain very first time feedback, and the information very first time in short supply feeds back to downstream subsidiary factory by lean supply system.On-the-spot at logistics operation, utilize on-the-spot circulation display screen+RFID track of the whole process docking lean supply system to carry out dynamic provisioning information feedback.By RFID, follow the trail of, actual logistics information and described production task match while finding state in short supply in process by product, to corresponding subsidiary factory terminal, assign indication in short supply.User is by the Internet remote access RFID trace data storehouse 105, to obtain the implementation status to user's request.
Size and quantity in more than describing are only all informative, and those skilled in the art can select suitable application size according to actual needs, and do not depart from the scope of the present invention.Protection scope of the present invention is not limited to this, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses, and the variation that can expect easily or replacement, within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claim was defined.
Claims (10)
1. a lean supply chain logistics system, is characterized in that, comprising:
Demand analysis server, for receiving the user's request solicited message importing with fixed mode, and described in automatic analysis, user's request solicited message generates resources parameter, by with provisioning database in the vendor information Dynamic Selection supplier that matches, then generating custom sequence information is sent to main factory terminal;
Task distribution server, receives production task instruction from described main factory terminal, and described production task is dispensed to each subsidiary factory's terminal; The described production task that is dispensed to each subsidiary factory's terminal is backed up to RFID trace data storehouse simultaneously;
Feedback processing server, receives described subsidiary factory terminal according to the supply relevant information of described production task feedback, and dynamically adjusts the distribution of production task, and controls the described supply relevant information of circulation-supplied display renewal demonstration that is positioned at logistics warehouse;
Circulation-supplied display, is arranged at logistics warehouse scene, for upgrading, shows described supply relevant information;
RFID trace data storehouse, for obtaining the actual logistics information of product in logistics operation process by reading the appended RFID of product, and match with described production task, confirm production task performance, and upgrade the supply relevant information that described circulation-supplied display shows.
2. lean supply chain logistics system according to claim 1, is characterized in that, the Internet remote access can be passed through so that the implementation status of feedback to user's request by user in described RFID trace data storehouse.
3. lean supply chain logistics system according to claim 1, it is characterized in that, indication in short supply, actual logistics information and described production task match while finding state in short supply in process by product, is assigned to corresponding subsidiary factory terminal in described RFID trace data storehouse.
4. lean supply chain logistics system according to claim 1, is characterized in that, the supply relevant information that described feedback processing server receives comprises delivery quantity, when and where information.
5. lean supply chain logistics system according to claim 1, is characterized in that, described circulation-supplied display be used for circulating upgrade to show returns goods, exchange goods, defective products, anxious material are correlated with information.
6. a lean supply chain material-flow method, is characterized in that, comprising:
Demand analysis step, the user's request solicited message that reception imports with fixed mode, and described in automatic analysis, user's request solicited message generates resources parameter, by with provisioning database in the vendor information Dynamic Selection supplier that matches, then generating custom sequence information is sent to main factory terminal;
Task allocation step, receives production task instruction from described main factory terminal, and described production task is dispensed to each subsidiary factory's terminal; The described production task that is dispensed to each subsidiary factory's terminal is backed up to RFID trace data storehouse simultaneously;
Feedback processing step, receives described subsidiary factory terminal according to the supply relevant information of described production task feedback, and dynamically adjusts the distribution of production task, and controls the described supply relevant information of circulation-supplied display renewal demonstration that is positioned at logistics warehouse;
Circulation-supplied step display, upgrades the described supply relevant information of demonstration by being arranged at the display at logistics warehouse scene;
RFID tracing step, for obtaining the actual logistics information of product in logistics operation process by reading the appended RFID of product, and match with described production task, confirm production task performance, and upgrade the supply relevant information that described circulation-supplied display shows.
7. lean supply chain material-flow method according to claim 6, is characterized in that, user passes through the Internet remote access to obtain the implementation status to user's request.
8. lean supply chain material-flow method according to claim 6, it is characterized in that, in described RFID tracing step, actual logistics information and described production task match while finding state in short supply in process by product, to corresponding subsidiary factory terminal, assign indication in short supply.
9. lean supply chain material-flow method according to claim 6, is characterized in that, described supply relevant information comprises delivery quantity, when and where information.
10. lean supply chain material-flow method according to claim 6, is characterized in that, in described circulation-supplied step display, circulation upgrade to show returns goods, exchange goods, defective products, anxious material are correlated with information.
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