CN103660106A - Method for manufacturing artificial stone molding object - Google Patents
Method for manufacturing artificial stone molding object Download PDFInfo
- Publication number
- CN103660106A CN103660106A CN201210364678.9A CN201210364678A CN103660106A CN 103660106 A CN103660106 A CN 103660106A CN 201210364678 A CN201210364678 A CN 201210364678A CN 103660106 A CN103660106 A CN 103660106A
- Authority
- CN
- China
- Prior art keywords
- artificial stone
- plate
- die cavity
- mould
- forming thing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention provides a method for manufacturing an artificial stone molding object. The method comprises the steps of mold preparation, slurry pouring, plate filling, and hardening molding. The method mainly comprises the following steps: arranging a mold; pouring artificial stone slurry into a mold cavity of the mold; suspending a plate above an opening of the mold cavity of the mold; placing the plate into the mold cavity, and soaking the plate into the artificial stone slurry; combining the hardened artificial stone slurry, which is poured into the mold cavity, with the plate, and taking the combination out of the mold cavity to obtain the artificial stone molding object.
Description
Technical field
The present invention relates to a kind of artificial stone forming thing preparation method, espespecially a kind of artificial stone forming thing preparation method of saving artificial stone material and easily making.
Background technology
Artificial stone is the material of the normal application of a kind of product in fields such as bathroom and kitchen tools, its easy plastotype and outward appearance are imitated nature rock, after plastotype sclerosis, there is no pore, therefore be difficult for adhering to greasy dirt, easy cleaning arranges surface, if scratch or breakage also can be through repairings and reinstatement, service life can be relatively more of a specified duration, because of these advantages, therefore many products are to take artificial stone as material making, such as kitchen cabinet, wash platform, dining table and tank etc. on the market.
At present artificial stone according to the difference of processing procedure can rough classification be Du Pont's artificial stone, have glue shell artificial stone, glue-free shell artificial stone and a BMC artificial stone.Described Du Pont artificial stone, is all made for bulk flat board, sees through dull and stereotyped gluing and finishing and the shape that forms predetermined moulding forms; Described have a glue shell artificial stone, is to insert after thicker resin among glue shell, then the mixture that pours into resin and stone flour forms; Described glue-free shell artificial stone is that sclerosis mode can be divided into thermosetting heat hardening, and the natural drying sclerosis of thermoplasticity with glass fibre reinforced plastic (Fiberglass Reinforced Plastics, FRP) mould molding; Described BMC artificial stone is with bulk moulding material (Bulk Molding Compound, BMC) steel mold pressing moulding.
Yet, though above-mentioned artificial stone method for making has otherness on processing procedure, all there is following common problem, comprising:
1, cost is expensive: according to the cost of artificial stone manufacturing process, the stone material more general by the price of its raw material itself is expensive, and make stone except outward appearance, its structural strength must can be taken into account, therefore must there is certain thickness when making, cannot save the consumption of artificial stone material, add that the price of mould is originally just quite expensive, so the made product price of artificial stone material relatively remain high.
2, processing procedure trouble: the product that artificial stone is made is when hardened forming, conventionally must be again through measuring, engage and the operation such as grinding beginning to complete its finished product, if the surface of finished product must have the structural design person of decorative pattern or concaveconvex shape, the operation of moulding will be more complicated.
Therefore, how to solve the above-mentioned problem that artificial stone manufacturing process causes of commonly using, be main emphasis of the present invention place.
Summary of the invention
Main purpose of the present invention is to solve the above problems and a kind of artificial stone forming thing preparation method is provided, the raw material of artificial stone forming thing when making comparatively saved, and can maintain enough structural strengths, the processing procedure of artificial stone forming is also relative comparatively simple and easily.
For reaching aforesaid object, the present invention by the following technical solutions:
An artificial stone forming thing preparation method, comprising:
Prepare mould: establish a mould, it has the die cavity of being inverted moulding for described artificial stone forming thing, makes the opening up of this die cavity;
Grouting: additive, curing agent and packing material and mixed with resin are formed to artificial stone slurry material, starch material with the artificial stone of preset volume and pour in this die cavity;
Insert plate: the opening top in this die cavity is placed in die cavity with at least one plate that is less than this opening of tool suspention, and the artificial stone being down immersed in die cavity is starched material at least to the slurry face of this artificial stone slurry material and the upper surface flush of this plate, and has spacing distance between the bottom surface of plate lower surface and this die cavity;
Hardened forming: artificial stone in die cavity to be poured into slurry material sclerosis and being combined with this plate, in this die cavity, take out and make artificial stone forming thing.
Wherein, described plate is inserted the degree of depth in die cavity at least the upper surface of described plate and the opening of described die cavity are flushed.
Described tool is a prefabricated template, described plate is fixed on to the bottom of this template, and template is placed on described mould, and described plate is inserted in described die cavity.
Described template has the stopper of the length and width of corresponding described mould in all sides, when template is placed on described mould, with this stopper, in the side direction of mould, stop template sidesway, to locate the precalculated position of described plate in described die cavity.
Described plate is plank, scoot force fit plate, sugarcane slag force fit plate or cement plate.
Described resin comprises a kind of in unsaturated polyester resin, epoxy resin, phenolic resins and acryl resin.
Described hardened forming is with thermoplastic resin hardening by cooling moulding, or is thermosetting resin heat hardening moulding.
The invention has the advantages that:
1, cost is lower: if with identical volume ratio, in the artificial stone forming thing of made of the present invention owing to containing plate, therefore materials are less with respect to known artificial stone manufacturing process, relatively can save the artificial stone raw materials of the shared volume of plate, and utilize plate also can maintain the structural strength of artificial stone forming thing integral body, therefore can reach the effect of materials cost.
2, processing procedure is simple: during artificial stone forming thing moulding of the present invention, the die cavity of mould has been prepared into the shape of predetermined moulding, therefore when the demoulding of artificial stone forming thing, there is complete profile, if the surface of artificial stone forming thing must have the structural design of decorative pattern or concaveconvex shape, can among die cavity, first make structure for molding, and artificial stone forming thing has corresponding decorative pattern or concaveconvex structure while being taken out by die cavity, reaches the effect of improved efficiency therefore can simplify processing procedure.
Above-mentioned and other object of the present invention and advantage, be not difficult, from the detailed description and accompanying drawing of following selected embodiment, to gain in-depth understanding.
Accompanying drawing explanation
Fig. 1 is the preparation method flow chart of the first embodiment of the present invention.
Fig. 2 is the utensil schematic diagram of preparation method application of the present invention.
Fig. 3 is that the mould of the first embodiment of the present invention is prepared schematic diagram, in the A-A of Fig. 2 hatching line position, analyses and observe.
Fig. 4 is the schematic diagram that pours into artificial stone slurry material in the mould of the first embodiment of the present invention, in the A-A of Fig. 2 hatching line position, analyses and observe.
Fig. 5 is that the plate of the first embodiment of the present invention immerses the schematic diagram in artificial stone slurry material with Template Location and in the die cavity of mould, in the A-A of Fig. 2 hatching line position, analyses and observe.
Fig. 6 is the perspective view of the artificial stone forming thing of institute's hardened forming in the mould of the first embodiment of the present invention.
Fig. 7 is that the plate of the second embodiment of the present invention immerses the sectional structure schematic diagram in artificial stone slurry material in die cavity.
Fig. 8 is that in the mould of the second embodiment of the present invention, Fig. 2 of institute's hardened forming is the utensil schematic diagram of preparation method application of the present invention.
Fig. 9 is that the mould of the third embodiment of the present invention is prepared schematic diagram, in the A-A of Fig. 2 hatching line position, analyses and observe.
Figure 10 is the schematic diagram that pours into artificial stone slurry material in the mould of the third embodiment of the present invention, in the A1-A1 of Fig. 9 hatching line position, analyses and observe.
Figure 11 is that the plate of the third embodiment of the present invention immerses the schematic diagram in artificial stone slurry material with Template Location and in the die cavity of mould, in the A1-A1 of Fig. 9 hatching line position, analyses and observe.
Figure 12 is the perspective view of the artificial stone forming thing of institute's hardened forming in the mould of the third embodiment of the present invention.
Figure 13 be the mould of the fourth embodiment of the present invention in the wavy concavo-convex bottom surface of die cavity tool, and the schematic diagram of corresponding moulding artificial stone forming thing convex-concave surface.
Figure 14 be the mould of the fifth embodiment of the present invention in the wavy concavo-convex bottom surface of die cavity tool, and the schematic diagram of corresponding moulding artificial stone forming thing convex-concave surface.
The specific embodiment
Refer to Fig. 1 to Fig. 6, shown in figure, for the selected example structure of the present invention, this,, only for explanation, is not subject to the restriction of this kind of structure in patent application.
The present embodiment provides a kind of artificial stone forming thing preparation method 1, as shown in Figure 1, comprise and prepare mould 10, grouting 11, insert the steps such as plate 12 and hardened forming 13, the utensil of applying in the method for the present embodiment, comprise as shown in Figure 2 a mould 2, a template 3 and a plate 4, and starch material through the artificial stone of allotment, wherein:
As shown in Figure 2 to Figure 3, described prepare mould 10 steps in set mould 2 be seated on even curface, this mould 2 has a die cavity 20, this die cavity 20 is the depression of long rectangle in the present embodiment, inversion molds the artificial stone forming thing of long rectangle, makes the opening 200 of this die cavity 20 upward.
As shown in Figure 4, in grouting 11 steps, additive, curing agent and packing material and mixed with resin are formed to artificial stone slurry material 5, with the artificial stone of preset volume, starch material 5 and pour in this die cavity 20.In the present embodiment, described resin is unsaturated polyester resin (Polyester Resins) in the present embodiment, under this external different enforcement aspect, what described resin also can be in epoxy resin (Epoxy Resins), phenolic resins (Philonic Resins) and acryl resin (Acrylic Resins) is a kind of.
As shown in Figure 2, this plate 4 is fixed on the bottom of template 3, in inserting plate 12 steps, in opening 200 tops of this die cavity 20, with this template 3, suspends these plates 4 in midair, and this plate 4 is also rectangular in the present embodiment, its long and wide this opening 200 that is less than.As shown in Figure 5, this plate 4 is placed in die cavity 20, and be down immersed in artificial stone in die cavity 20 slurry material 5 flushes to this artificial stone slurry slurry face of material 5 and the upper surface 42 of this plate 4 in the present embodiment, and the distance that makes 21 of two minor faces 40 of plate 4 and inwalls in the present embodiment is equal to the distance of 22 of two long limits 41 and inwalls, the lower surface 43 of plate 4 and 23 of the bottom surfaces of this die cavity 20 have spacing distance, the rough intermediate depth position at die cavity 20 of this lower surface in the present embodiment.This plate 4, except the present embodiment is rectangle, can be also circular or irregular shape, and be all less than this opening 200.
In the present embodiment, template 3 is placed on this mould 2, make this plate 4 insert in this die cavity 20 and immerse artificial stone slurry material 5, this template 3 has the stopper 30 to length and width that should mould 2 in all sides, when template 3 is placed on this mould 2, with described stopper 30, in the side direction of mould 2, stop template 3 sidesways, to locate this plate 4 in this die cavity 20.
Described plate 4 is plank in the present embodiment.Except plank, can be also salvage material, for example scoot force fit plate or sugarcane slag force fit plate, even can be cement plate.
In hardened forming 13 steps, artificial stone slurry material 5 sclerosis in die cavity 20 to be poured into, and with these plate 4 combinations, in this die cavity 20, take out and make artificial stone forming thing 6 as shown in Figure 6, now the plate on artificial stone forming thing 64 exposes upper surface 42, this face should be the bottom surface of artificial stone forming thing 6, therefore the upper surface 42 that this artificial stone forming thing must be turn to this plate 4 down.In the present embodiment, hardened forming is with thermoplastic resin hardening by cooling moulding; In addition, can be also thermosetting resin heat hardening moulding.
By above-mentioned explanation, be not difficult to find advantage of the present invention, be:
1, cost is lower: if with identical volume ratio, in the artificial stone forming thing 6 of made of the present invention owing to containing this plate 4, therefore materials are less with respect to known artificial stone manufacturing process, relatively can save the artificial stone raw materials of these plate 4 shared volumes, and utilize plate 4 also can maintain the structural strength of artificial stone forming thing integral body, therefore can reach the effect of materials cost.
2, processing procedure is simple: during artificial stone forming thing of the present invention 6 moulding, except including this plate 4, have above-mentioned advantage, the die cavity 20 of this mould 2 has been prepared into the shape of predetermined moulding, therefore when 6 demoulding of artificial stone forming thing, there is complete profile, if the surface of artificial stone forming thing 6 must have the structural design of decorative pattern or concaveconvex shape, can among this die cavity 20, first make structure for molding, and artificial stone forming thing 6 has corresponding decorative pattern or concaveconvex structure while being taken out by die cavity 20, therefore processing procedure can be simplified, reach the effect of improved efficiency.
Certainly, still there are many examples in the present invention, therebetween the only variation in details.Refer to Fig. 7 to Fig. 9, it is the second embodiment of the present invention, wherein also as comprised described in the first embodiment, prepare mould 10, insert plate 12, the steps such as grouting 11 and hardened forming 13, and in the present embodiment, also in the die cavity 20 of mould 2, pour into artificial stone slurry material 5 postposition and enter plate 4, Main Differences with the first embodiment, be that the present embodiment plate 4 suspends in midair with rope material 7 as shown in Figure 7 in the die cavity 20 of this mould 2, insert the rough centre position at die cavity 20 of the degree of depth in die cavity 20, and plate 4 is immersed into and is submerged in artificial stone slurry material 5, be illustrated in figure 8 the internal structure of artificial stone forming thing 8 hardened formings of the present embodiment, in 4 slurry of the artificial stone in sclerosis materials 5 of visible this plate, reach by this effect that is basically the same as those in the first embodiment.
Refer to Fig. 9 to Figure 12, it is the third embodiment of the present invention, as shown in Figure 1, comprise equally and prepare mould 10, grouting 11, insert the steps such as plate 12 and hardened forming 13, the utensil of just applying in the method for the present embodiment is different from the first embodiment, comprise as shown in Figure 9 a mould 2A, one framed 3A and a plate 4A, and starch material 5 through the artificial stone of allotment, in order to make wash platform (or bowl washing platform, commode) table top, wherein in this mould 2A, there is the die cavity 20A with the table top correspondingly-shaped of wash platform, in preparing mould 10, the both sides of mould 2A are fixed through the locating piece 21A that is strip as shown in Figure 9, both sides are fixed with L-shaped locating piece 22A in addition, two locating piece 21A are provided with upright riser 23A, on each riser 23A, there is a groove 230A and a block 231A in riser 23A outside.This plate 4A is fixed on the bottom of framed 3A, in grouting, artificial stone is starched in 11 in the die cavity 20A that material 5 pours into mould 2A as shown in figure 10, the both sides of framed 3A are erected at respectively as shown in figure 11 to the groove 230A on riser 23A in inserting plate 12 steps, and see through block 231A and limit framed 3A sidesway, make framed 3A be crossed on the top of mould 2A, and make equally plate 4A immerse in the artificial stone slurry material 5 in die cavity 20A, the slurry of the artificial stone in die cavity 20A to be poured into equally material 5 sclerosis in hardened forming 13 as shown in figure 12, and 4A is combined with this plate, in this die cavity 20A, take out and make artificial stone forming thing 6B as shown in figure 12, reach by this effect identical with the first embodiment.
Refer to Figure 13, it is the fourth embodiment of the present invention, be with the Main Differences of the first embodiment, mould 2 described in the first embodiment, the bottom surface 23 of its die cavity 20 is smooth face, therefore the surface of the artificial stone forming thing 6 of institute's hardened forming is also smooth face, and the convex-concave surface that the mould 2B of the present embodiment is wave at the bottom surface of die cavity 23B, so the surface of the artificial stone forming thing 6C of institute's moulding is also for being wavy out-of-flatness surface.
Refer to Figure 14, it is the fifth embodiment of the present invention, be with the Main Differences of the first embodiment, the mould 2C of the present embodiment is also the convex-concave surface of wave at the bottom surface of die cavity 23C, and the lower surface 43C of this plate 4C also has wave-like projection, make structure slightly with the 4th embodiment difference slightly, the surface of the artificial stone forming thing 6D of institute's moulding is also surperficial for being wavy out-of-flatness.
The announcement of the above embodiment is in order to the present invention to be described, not in order to limit the present invention, therefore the change of numerical value or the displacement of equivalence element must be subordinate to category of the present invention such as.
By describing in detail above, can make to know this skill person and understand that the present invention can reach aforementioned object really, the real regulation that has met Patent Law, whence proposes patent application.
Claims (7)
1. an artificial stone forming thing preparation method, is characterized in that:
Prepare mould: establish a mould, it has the die cavity of being inverted moulding for described artificial stone forming thing, makes the opening up of this die cavity;
Grouting: additive, curing agent and packing material and mixed with resin are formed to artificial stone slurry material, starch material with the artificial stone of preset volume and pour in this die cavity;
Insert plate: the opening top in this die cavity is placed in die cavity with at least one plate that is less than this opening of tool suspention, and the artificial stone being down immersed in die cavity is starched material at least to the slurry face of this artificial stone slurry material and the upper surface flush of this plate, and has spacing distance between the bottom surface of plate lower surface and this die cavity;
Hardened forming: artificial stone in die cavity to be poured into slurry material sclerosis and being combined with this plate, in this die cavity, take out and make artificial stone forming thing.
2. artificial stone forming thing preparation method according to claim 1, is characterized in that: described plate is inserted the degree of depth in die cavity at least the upper surface of described plate and the opening of described die cavity are flushed.
3. artificial stone forming thing preparation method according to claim 1, is characterized in that: described tool is a prefabricated template, described plate is fixed on to the bottom of this template, and template is placed on described mould, and described plate is inserted in described die cavity.
4. artificial stone forming thing preparation method according to claim 3, it is characterized in that: described template has the stopper of the length and width of corresponding described mould in all sides, when template is placed on described mould, with this stopper, in the side direction of mould, stop template sidesway, to locate the precalculated position of described plate in described die cavity.
5. artificial stone forming thing preparation method according to claim 1, is characterized in that: described plate is plank, scoot force fit plate, sugarcane slag force fit plate or cement plate.
6. artificial stone forming thing preparation method according to claim 1, is characterized in that: described resin comprises a kind of in unsaturated polyester resin, epoxy resin, phenolic resins and acryl resin.
7. artificial stone forming thing preparation method according to claim 1, is characterized in that: described hardened forming is with thermoplastic resin hardening by cooling moulding, or is thermosetting resin heat hardening moulding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210364678.9A CN103660106A (en) | 2012-09-26 | 2012-09-26 | Method for manufacturing artificial stone molding object |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210364678.9A CN103660106A (en) | 2012-09-26 | 2012-09-26 | Method for manufacturing artificial stone molding object |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103660106A true CN103660106A (en) | 2014-03-26 |
Family
ID=50299480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210364678.9A Pending CN103660106A (en) | 2012-09-26 | 2012-09-26 | Method for manufacturing artificial stone molding object |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103660106A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104369389A (en) * | 2014-09-25 | 2015-02-25 | 广州市致盛建筑材料有限公司 | Jet molding production method of artificial stone for building decoration |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0298406A (en) * | 1988-10-04 | 1990-04-10 | Takenaka Komuten Co Ltd | Manufacture of precast concrete slab |
| CN1668548A (en) * | 2002-07-15 | 2005-09-14 | 亚米良寿公司 | Artificial stone wall panel |
-
2012
- 2012-09-26 CN CN201210364678.9A patent/CN103660106A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0298406A (en) * | 1988-10-04 | 1990-04-10 | Takenaka Komuten Co Ltd | Manufacture of precast concrete slab |
| CN1668548A (en) * | 2002-07-15 | 2005-09-14 | 亚米良寿公司 | Artificial stone wall panel |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104369389A (en) * | 2014-09-25 | 2015-02-25 | 广州市致盛建筑材料有限公司 | Jet molding production method of artificial stone for building decoration |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104018700B (en) | The manufacture method on chassis between a kind of integral bathroom | |
| CN103003505B (en) | There is the composite panel based on caking property mortar of transparent characteristic | |
| US3832264A (en) | Self-reinforced plastic articles with core envelopment | |
| CN101468487A (en) | Technique for processing industrial synthetic stone | |
| CN105666760A (en) | Colorful pouring manufacturing method for architectural decoration special-shaped artificial stone | |
| CN104249595A (en) | Resin craft production method | |
| CN201140432Y (en) | Industry synthesis stone thin plate shaping apparatus | |
| CN103660106A (en) | Method for manufacturing artificial stone molding object | |
| CN101647644B (en) | Making method of table top with relief effect | |
| CN217268155U (en) | Integral decoration wall body of pre-buried pipeline and mould thereof | |
| TW201347942A (en) | Method of manufacturing artificial stone-molded article | |
| WO2017000818A1 (en) | Mould for hollow-structured box body of polymer audio device and audio device box body manufacturing method therefor | |
| KR101280697B1 (en) | Manufacturing method of casting wooden pattern and the pattern obtaining the same method | |
| CN101618735B (en) | Method for manufacturing car body side wall of concept sample car | |
| CN204266577U (en) | For the anchor structure Elastic forming board of moulded concrete styling panel | |
| CN206189786U (en) | Turn over and break shaping precast concrete face brick veneer wallboard | |
| CN1872570B (en) | Technique for fabricating carved ware from glass and sandstone | |
| CN100469278C (en) | Table top made of composite resin and its production | |
| CN203220751U (en) | Novel entertainment mahjong tile | |
| KR101216616B1 (en) | Jewelry landing type resin product | |
| CN203430001U (en) | Mould used for manufacturing stone-imitated decorative layer | |
| CN208202534U (en) | A kind of clear-water concrete plank sheathing | |
| CN206124048U (en) | Line type material casting mold is moulded to wood | |
| CN207448935U (en) | Composite board | |
| ITRM20090651A1 (en) | METHOD TO COAT WOOD PANELS OR SIMILAR AND MOLD USED IN THIS METHOD. |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140326 |