CN103614532B - Diaphragm spring automatic quenching line double-station discharge mechanical device - Google Patents
Diaphragm spring automatic quenching line double-station discharge mechanical device Download PDFInfo
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- CN103614532B CN103614532B CN201310613632.0A CN201310613632A CN103614532B CN 103614532 B CN103614532 B CN 103614532B CN 201310613632 A CN201310613632 A CN 201310613632A CN 103614532 B CN103614532 B CN 103614532B
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Abstract
The invention provides a diaphragm spring automatic quenching line double-station discharge mechanical device comprising a furnace delivery table, a traveling roller table and a pressure quenching machine, wherein the furnace delivery table is a conveying mechanism for conveying diaphragm spring workpieces; the right end of an air cylinder rod flange on the traveling roller table is in threaded connection with an air cylinder rod, and the left end of the air cylinder rod flange is connected with a traveling roller table dragging frame; an oil cylinder flange of a pressure quenching oil cylinder on the pressure quenching machine is tightly connected with an upper cross beam of the pressure quenching machine, and an oil cylinder rod is connected with a pressure quenching mold through a flange. Compared with the prior art, the diaphragm spring automatic quenching line double-station discharge mechanical device disclosed by the invention is ingenious in equipment structure, short in process route, quick in operation and reliable in performance, and can be used for processing two diaphragm springs at the same time, so that the efficiency is greatly improved.
Description
Technical field
The invention belongs to mechanical automation feed field, especially relate to a kind of diaphragm spring automatic quenching line double discharging mechanism.
Background technology
In existing technology, diaphragm spring is in the shaping Quenching Production Line equipment for Heating Processing of diaphragm, the mode of usual employing manpower craft is taken film spring be transplanted on mould and carry out forming process, has that labour intensity is large, operating ambient temperature is high, Position location accuracy is poor, production efficiency is low, safety is without technical problems such as guarantees.Also have the diaphragm spring quenching line drawing mechanism of some automatizations at present, but there is equipment complexity, operational path is long, the problem that time loss is long.
Summary of the invention
The present invention is complicated for solving automatization diaphragm spring quenching line drawing mechanism equipment in prior art, and operational path is long, the long problem of time loss, provides a kind of diaphragm spring automatic quenching line double discharging mechanism with brand new.
The present invention adopts following technical scheme:
A kind of diaphragm spring automatic quenching line double discharging mechanism, comprises furnace delivery table, movable roller way, presses machine of quenching;
Wherein furnace delivery table is the transfer mechanism of a transmission diaphragm spring workpiece, and it is made up of frame, motor, sprocket wheel, chain and transfer roller etc.; Frame is also equipped with two pieces guide plate support and four guide plates, guide plate support two ends adopt bolted in frame, and guide plate support is processed with elongated slot, in order to use that is fastening, adjustment guide plate; Guide plate two ends are processed with elongated slot, penetrate bolt in groove, tighten together with guide plate support;
Cylinder rod flange right-hand member on movable roller way is threaded with cylinder rod, and left end is connected with movable roller way trailing frame; Movable roller way trailing frame is packed on movable roller way support, and backstay brakemagnet is fastened on backstay support, and backstay is contained in the central part of electro-magnet, and backstay support is provided with elongated slot, by elongated slot adjustable backstay position in the horizontal plane; Chain is connected to the sprocket wheel at whole roller-way two ends, and is connected to the sprocket wheel of half roller-way one end; One end spindle nose of a low order end whole roller-way, is connected with the spindle nose of oil motor by shaft coupling; Line slideway is packed in guide supporting, and guide supporting is packed in pressure and quenches on the worktable of machine, and guide rail slide block is packed on movable roller way support; The wire netting used for conveyer belt of travelling belt supports, and its speed is adjustable; Half roller-way supports identical with the axle head of whole roller-way, and namely steel part axle and steel-pipe welding form; The outer end of axle loads two pieces rolling bearing, uses circlip locating bearing, and sprocket wheel loads also with flat key and circlip location in spindle nose, and the outer ring of bearing is packed in the endoporus of bearing housing, and with circlip location, bearing housing is welded on movable roller way support; Oil motor is fixed by web plate and movable roller way support, and motor drive shaft and whole roller shaft are connected; The two ends of cylinder are packed in guide supporting both sides by cylinder supports frame;
The pressure pressure of quenching on the machine cylinder body flange of oil cylinder and pressure machine top end rail of quenching of quenching is fastenedly connected, and cylinder rod is connected by ring flange and pressure mould of quenching; Tail rod one end is fastened in ring flange, and the other end embeds in the groove of guide plate, and bar can slide along groove; Proximity switch is fastened on the side plate of guide plate, and the position of switch can upper and lowerly adjust; Tray for work pieces is connected by the cylinder bar of rod member with holder workpiece oil cylinder, and cylinder body is packed in pressure and quenches below machine worktable.
Further, movable roller way is designed to double and is arranged symmetrically with;
Further, cylinder rod flange right-hand member is threaded with cylinder rod, and left end is connected with movable roller way trailing frame, and junction is provided with certain gap value, and the cylinder bar can eliminated in cylinder moves the deviation caused;
Further, machine of quenching is pressed to be that double is arranged symmetrically with.
The advantage that the present invention has and positively effect are:
Compared with prior art, have equipment structure exquisite, operational path is short, swift to operate, dependable performance, and can process two diaphragm springs simultaneously, and efficiency improves greatly for diaphragm spring of the present invention automatic quenching line double discharging mechanism.
Accompanying drawing explanation
Fig. 1 is the front view of diaphragm spring of the present invention automatic quenching line double discharging mechanism;
Fig. 2 is the vertical view of diaphragm spring of the present invention automatic quenching line double discharging mechanism;
Fig. 3 is A-A part sectioned view in Fig. 2;
Fig. 4 is B-B part sectioned view in Fig. 2.
In figure:
1. furnace delivery table; 2. movable roller way trailing frame; 3. cylinder rod flange; 4. backstay brakemagnet; 5. backstay; 6 backstay supports; 7. chain; 8 sprocket wheels; 9. line slideway; 10. guide rail slide block; 11. guide supporting; 12. travelling belts; 13. guide plate supports; 14. guide plates; 15. bearing housings; 16. rolling bearings; 17. circlips; 18. half roller-ways; 19. movable roller way supports; 20. whole roller-ways; 21. oil motors; 22. cylinders; 23. cylinder supports framves; 4. press oil cylinder of quenching; 25. press machine of quenching; 26. tail rods; 27. proximity switches; 28. guide plates; 29. press mould of quenching; 30 tray for work pieces; 31. holder workpiece oil cylinders.
Embodiment
For technology contents of the present invention, Characteristic can be understood further, hereby enumerate following instance, and coordinate accompanying drawing to be described in detail as follows:
See Fig. 1, Fig. 2, Fig. 3, diaphragm spring of the present invention automatic quenching line double discharging mechanical device structure is composed as follows:
A kind of diaphragm spring automatic quenching line double discharging mechanism, comprises furnace delivery table 1, movable roller way, presses machine 25 of quenching.
Wherein furnace delivery table 1 is the transfer mechanism of a transmission diaphragm spring workpiece, and it is made up of frame, motor, sprocket wheel 8, chain 7 and transfer roller etc.; Frame is also equipped with two pieces guide plate support 13 and four guide plates 14, guide plate support 13 two ends adopt bolted in frame, and on guide plate support, 13 are processed with elongated slot, in order to use that is fastening, adjustment guide plate 14; Guide plate 14 two ends are processed with elongated slot, penetrate bolt in groove, tighten together with guide plate support 13;
Movable roller way is designed to double and is arranged symmetrically with, and cylinder rod flange 3 right-hand member is wherein threaded with cylinder rod, and left end is connected with movable roller way trailing frame 2, and junction is provided with certain gap value, and the cylinder bar can eliminated in cylinder 22 moves the deviation caused; Movable roller way trailing frame 2 is packed on movable roller way support 19, backstay brakemagnet 4 is fastened on backstay support 6, backstay 5 is contained in the central part of electro-magnet, and backstay support 6 is provided with elongated slot, by elongated slot adjustable backstay position in the horizontal plane; Chain 7 is connected to the sprocket wheel 8 at whole roller-way 20 two ends, and is connected to the sprocket wheel of half roller-way 18 one end; One end spindle nose of a low order end whole roller-way, is connected by the spindle nose of shaft coupling with oil motor 21, as shown in Figure 3; Line slideway 9 is packed in guide supporting 11, and guide supporting is packed in pressure and quenches on the worktable of machine 25, and guide rail slide block 10 is packed on movable roller way support; The wire netting used for conveyer belt of travelling belt 12 supports, and its speed is adjustable; Half roller-way supports identical with the axle head of whole roller-way, and namely steel part axle and steel-pipe welding form; The outer end of axle loads two pieces rolling bearing 16, with circlip 17 locating bearing, sprocket wheel loads also with flat key and circlip location in spindle nose, and the outer ring of bearing is packed in the endoporus of bearing housing 15, with circlip location, bearing housing is welded on movable roller way support; Oil motor is fixed by web plate and movable roller way support, and motor drive shaft and whole roller shaft are connected; The two ends of cylinder 22 are packed in guide supporting both sides by cylinder supports frame 23;
Pressure machine 25 of quenching is arranged symmetrically with for double, wherein presses the cylinder body flange of oil cylinder 24 of quenching and pressure machine top end rail of quenching to be fastenedly connected, and cylinder rod is connected by ring flange and pressure mould 29 of quenching; Tail rod 26 one end is fastened in ring flange, and the other end embeds in the groove of guide plate 28, and bar can slide along groove; Proximity switch 27 is fastened on the side plate of guide plate, and the position of switch can upper and lowerly adjust; Tray for work pieces 30 is connected by the cylinder bar of rod member with holder workpiece oil cylinder 31, and cylinder body is packed in pressure and quenches below machine worktable.
See Fig. 1, Fig. 2, Fig. 3, the concrete course of action of diaphragm spring of the present invention automatic quenching line double discharging mechanism is as follows:
Diaphragm spring workpiece is sent on furnace delivery table after heating in high-temperature heater.When double or single station add man-hour, workpiece can move along the guide plate direction that adjusted is good, and namely workpiece is sent to movable roller way center (in the middle of two halves roller-way), and half roller-way and whole roller-way drag sprocket wheel and chain by oil motor, it is made all to rotate, transfer roller conveying workpieces travels forward, and when workpiece motion s touches two backstays, now workpiece centre is just to mould and tray center (adjusted is good), at this moment, sensor signals, and oil motor stops operating, holder workpiece cylinder action.Tray for work pieces moves upward, jack-up workpiece, then qigong action, and cylinder rod drags movable roller way and moves right.At this moment workpiece is motionless, and the roller-way of just movement moves to the outside of press.When roller-way moves to beyond press, holder workpiece cylinder efficient, roll back original position under making tray for work pieces, at this moment workpiece is fallen in mould below.Sensor signals, press machine work of quenching, press cylinder rod of quenching descending, drag mold descending, be pressed onto on workpiece, cooling oil ejection simultaneously in upper/lower die chamber, carry out pressure to workpiece and to quench thermal treatment, pressure is quenched then, stop oil spout, upper motion under pressing oil cylinder bar of quenching, drags mold and moves to upper limit position, stop motion.Cylinder bar in holder workpiece oil cylinder moves upward, and after making tray for work pieces jack-up workpiece, cylinder operation, cylinder bar stretches out motion left, and the roller-way dragging movement enters pressure and quenches above machine worktable, namely gets back to starting position.Then, the downward movement of holder workpiece oil cylinder bar, workpiece is made to fall on half roller-way, at this moment oil motor rotates, drag each roller bed rotation, workpiece moves right along roller-way sense of rotation, finally falls on the travelling belt below roller-way, travelling belt is transported to workpiece in next station, namely completes a circulation technology action.
Above one embodiment of the present of invention have been described in detail, but described content being only preferred embodiment of the present invention, can not being considered to for limiting practical range of the present invention.All equalizations done according to the present patent application scope change and improve, and all should still belong within patent covering scope of the present invention.
Claims (4)
1. a diaphragm spring automatic quenching line double discharging mechanism, comprises furnace delivery table, movable roller way, presses machine of quenching;
Wherein furnace delivery table is the transfer mechanism of a transmission diaphragm spring workpiece, and it is made up of frame, motor, sprocket wheel, chain and transfer roller; Frame is also equipped with two pieces guide plate support and four guide plates, guide plate support two ends adopt bolted in frame, and guide plate support is processed with elongated slot; Guide plate two ends are processed with elongated slot, penetrate bolt in groove, tighten together with guide plate support;
Cylinder rod flange right-hand member on movable roller way is threaded with cylinder rod, and left end is connected with movable roller way trailing frame; Movable roller way trailing frame is packed on movable roller way support, and backstay brakemagnet is fastened on backstay support, and backstay is contained in the central part of electro-magnet, and backstay support is provided with elongated slot; Chain is connected to the sprocket wheel at whole roller-way two ends, and is connected to the sprocket wheel of half roller-way one end; One end spindle nose of a low order end whole roller-way, is connected with the spindle nose of oil motor by shaft coupling; Line slideway is packed in guide supporting, and guide supporting is packed in pressure and quenches on the worktable of machine, and guide rail slide block is packed on movable roller way support; The wire netting used for conveyer belt of travelling belt supports; Half roller-way supports identical with the axle head of whole roller-way; The outer end of axle loads two pieces rolling bearing, uses circlip locating bearing, and sprocket wheel loads also with flat key and circlip location in spindle nose, and the outer ring of bearing is packed in the endoporus of bearing housing, and with circlip location, bearing housing is welded on movable roller way support; Oil motor is fixed by web plate and movable roller way support, and motor drive shaft and whole roller shaft are connected; The two ends of cylinder are packed in guide supporting both sides by cylinder supports frame;
The pressure pressure of quenching on the machine cylinder body flange of oil cylinder and pressure machine top end rail of quenching of quenching is fastenedly connected, and cylinder rod is connected by ring flange and pressure mould of quenching; Tail rod one end is fastened in ring flange, and the other end embeds in the groove of guide plate; Proximity switch is fastened on the side plate of guide plate, and tray for work pieces is connected by the cylinder bar of rod member with holder workpiece oil cylinder, and cylinder body is packed in pressure and quenches below machine worktable.
2. a kind of diaphragm spring according to claim 1 automatic quenching line double discharging mechanism, is characterized in that: described movable roller way is designed to double and is arranged symmetrically with.
3. a kind of diaphragm spring according to claim 1 automatic quenching line double discharging mechanism, is characterized in that: described cylinder rod flange right-hand member is threaded with cylinder rod, and left end is connected with movable roller way trailing frame, and junction is provided with gap value.
4. a kind of diaphragm spring according to claim 1 automatic quenching line double discharging mechanism, is characterized in that: described pressure machine of quenching is that double is arranged symmetrically with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310613632.0A CN103614532B (en) | 2013-11-26 | 2013-11-26 | Diaphragm spring automatic quenching line double-station discharge mechanical device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310613632.0A CN103614532B (en) | 2013-11-26 | 2013-11-26 | Diaphragm spring automatic quenching line double-station discharge mechanical device |
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| Publication Number | Publication Date |
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| CN103614532A CN103614532A (en) | 2014-03-05 |
| CN103614532B true CN103614532B (en) | 2015-05-06 |
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| CN201310613632.0A Expired - Fee Related CN103614532B (en) | 2013-11-26 | 2013-11-26 | Diaphragm spring automatic quenching line double-station discharge mechanical device |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115502033B (en) * | 2021-06-07 | 2024-06-25 | 富鼎电子科技(嘉善)有限公司 | Dispensing machine |
| CN114606373B (en) * | 2022-03-17 | 2024-06-07 | 常州三众弹性技术有限公司 | Plate spring press quenching device, press quenching method and plate spring |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101655129A (en) * | 2009-09-21 | 2010-02-24 | 湖北大帆汽车零部件有限公司 | Diaphragm spring and finger tip thermal processing process thereof |
| CN102433423A (en) * | 2011-12-29 | 2012-05-02 | 珠海华粤离合器有限公司 | Pressure quenching process and equipment for diaphragm spring |
| CN203582922U (en) * | 2013-11-26 | 2014-05-07 | 天津市热处理研究所有限公司 | Dual station discharging mechanical device of diaphragm spring automatic quenching line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4186039A (en) * | 1977-11-17 | 1980-01-29 | George Salter & Company, Limited | Method of stabilizing springs |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101655129A (en) * | 2009-09-21 | 2010-02-24 | 湖北大帆汽车零部件有限公司 | Diaphragm spring and finger tip thermal processing process thereof |
| CN102433423A (en) * | 2011-12-29 | 2012-05-02 | 珠海华粤离合器有限公司 | Pressure quenching process and equipment for diaphragm spring |
| CN203582922U (en) * | 2013-11-26 | 2014-05-07 | 天津市热处理研究所有限公司 | Dual station discharging mechanical device of diaphragm spring automatic quenching line |
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