CN103600408A - Prestressed concrete slab forming squeezing machine - Google Patents

Prestressed concrete slab forming squeezing machine Download PDF

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Publication number
CN103600408A
CN103600408A CN201310630919.4A CN201310630919A CN103600408A CN 103600408 A CN103600408 A CN 103600408A CN 201310630919 A CN201310630919 A CN 201310630919A CN 103600408 A CN103600408 A CN 103600408A
Authority
CN
China
Prior art keywords
plate
auger
concrete slab
prestressed concrete
groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201310630919.4A
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Chinese (zh)
Other versions
CN103600408B (en
Inventor
陈立华
陈雷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PINGYUAN HONGTAI HYDRAULIC MACHINERY PLANT
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PINGYUAN HONGTAI HYDRAULIC MACHINERY PLANT
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Filing date
Publication date
Application filed by PINGYUAN HONGTAI HYDRAULIC MACHINERY PLANT filed Critical PINGYUAN HONGTAI HYDRAULIC MACHINERY PLANT
Priority to CN201310630919.4A priority Critical patent/CN103600408B/en
Publication of CN103600408A publication Critical patent/CN103600408A/en
Application granted granted Critical
Publication of CN103600408B publication Critical patent/CN103600408B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/22Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded by screw or worm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/04Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/205Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded using vibrations

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Jigging Conveyors (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The invention provides a prestressed concrete slab forming squeezing machine which mainly comprises a main machine frame, a stand column, an upper beam, a main hopper, a power distribution box, a driving wheel and a driven wheel. The driving wheel is arranged at the front end of the main machine frame, the driven wheel is arranged at the rear end of the main machine frame, a material conveying hopper is arranged below the main hopper, the main machine frame is sequentially provided with a lower material conveying plate, a packing auger, an upper material conveying plate, a vibration flat plate and a screeding grooving plate from the front to the back, and a lower opening of the material conveying hopper corresponds to the packing auger. The machine improves the strength of a prestressed concrete slab, a hoisting ring can be reserved, and production efficiency is high.

Description

Prestressed concrete slab shaping extruder
Technical field
The present invention relates to a kind of constructional engineering machinery, be specially a kind of prestressed concrete slab shaping extruder.
Background technology
At present, prestressed reinforced concrete construction has been widely used in industry and civil buildings, and highway bridge, city are had stable political situation in unique construction engineering.Prestressed concrete slab structure can provide large bay building, and interval is flexible, indoor without beam, speed of application is fast, saves decoration cost, and the vibration isolation between floor, soundproof effect are good, therefore,, in office and residential housing, adopt prestressed concrete slab structure to have the trend increasing.But the production of prestressed concrete slab is still by artificial and simple device now, these prestressed concrete slab intensity are low, and production efficiency is low, can not meet construction requirement.
Summary of the invention
The object of the present invention is to provide and a kind ofly can produce high-strength prestressed concrete flat board, and the high prestressed concrete slab shaping extruder of production efficiency.
For achieving the above object, the present invention has adopted following scheme: prestressed concrete slab shaping extruder, mainly by mainframe, rear column, upper beam, main hopper, front column, distribution box, driving wheel, driven pulley, formed, driving wheel is arranged on mainframe front end, driven pulley is arranged on mainframe rear end, and driving wheel top arranges movable motor; Shaping extruder middle part is provided with conveying bucket, is provided with lower stirring shaft in conveying bucket, and conveying bucket below arranges auger, and high rear low before auger, auger front end connects reduction box, and reduction box is combined with reduction box motor; At auger, be provided with below lower conveying plate, lower conveying plate is provided with suspension ring by groove, in auger back upper place, is provided with conveying plate, and the latter half of suspension ring that are provided with of upper conveying plate pass through groove; Upper conveying plate back arranges the flat board that shakes, and the flat board that shakes is provided with suspension ring by groove, and the dull and stereotyped top that shakes arranges vibrator; The flat board that shakes is provided with floating paddle-tumble plate below, and floating paddle-tumble plate is provided with suspension ring and passes through groove; Conveying bucket top is provided with main hopper, is provided with stirring shaft in main hopper, and main hopper end opening is provided with crop control plate, and crop control plate is combined with oil cylinder, coordinates the oil pump of oil cylinder to be arranged in distribution box; Main frame upper left quarter is provided with water tank, and outlet pipe is located at water tank below.
During work, in main hopper, fill concrete, start whole motors, driving wheel drives main frame to walk forward along the guide rail in ground surface platform, open crop control plate, concrete is fallen in conveying bucket, concrete is fallen above auger by conveying bucket end opening, auger promotes concrete and moves backward, under the restriction of upper conveying plate, concrete is dull and stereotyped by vibrator jolt ramming, then floating by floating paddle-tumble plate by shaking, and mark groove, prestressed concrete slab moulding.Suspension ring in prestressed concrete slab on steel reinforcement cage by groove exceed the upper plane of prestressed concrete slab by groove, the dull and stereotyped suspension ring that shake by groove, floating paddle-tumble plate suspension ring by groove, upper conveying plate suspension ring by lower conveying plate suspension ring successively.The water that outlet pipe spills from the dull and stereotyped front that shakes fall prestressed concrete slab above, can reduce frictional force, improve planar surface fineness.
Owing to having adopted technique scheme, the progress that the present invention obtains is: improved the intensity of prestressed concrete slab, can reserve hoisting ring, and production efficiency has been high.
Accompanying drawing explanation
Fig. 1 is structure chart of the present invention,
Fig. 2 be lower conveying plate A to view,
Fig. 3 is the B-B cutaway view of Fig. 2,
Fig. 4 be upper conveying plate A to view,
Fig. 5 is the C-C cutaway view of Fig. 4,
Fig. 6 is for the dull and stereotyped A that shakes is to view,
Fig. 7 is that floating paddle-tumble plate A is to view.
In figure: 1, mainframe, 2, ballast box, 3, vibrator, 4, rear column, 5, outlet pipe, 6, water tank, 7, upper beam, 8, oil cylinder, 9, main hopper, 10, fan plate, 11, upper stirring shaft, 12, crop control plate, 13, upper stirring motor, 14, lower stirring motor, 15, reduction box motor, 16, front column, 17, distribution box, 18, movable motor, 19, driving wheel, 20, reduction box, 21, lower conveying plate, 22, conveying bucket, 23, auger, 24, lower stirring shaft, 25, upper conveying plate, 26, flat board shakes, 27, floating paddle-tumble plate, 28, driven pulley, 29, suspension ring pass through groove, 30, suspension ring pass through groove, 31, suspension ring pass through groove, 32, suspension ring pass through groove, 33, paddle-tumble nail.
the specific embodiment
Below with embodiment by reference to the accompanying drawings, the invention will be further described.
The present embodiment, two mainframes are used 20# channel-section steel to make; Ballast box, distribution box are all used 2mm steel plate to make, lower end and mainframe welding; Two rear columns, two front columns are all used φ 100 steel pipe manufacturings, lower end and mainframe welding; Two upper beams are used 18# channel-section steel to make, two ends and front column, rear column welding; 6mm steel plate welding for water tank, is fixedly connected with rear column and upper beam, φ 20 steel pipe manufacturings for outlet pipe; Main hopper is made of 8mm steel plate, be fixedly connected with upper beam, oil cylinder is used stroke 300mm oil cylinder, oil cylinder fixed cover connects with upper beam, expansion link connects with fan plate, and fan plate, crop control plate are all used 20mm steel plate to make, and fan plate upper end connects main hopper, lower end and crop control plate welding, oil cylinder connects with oil pump by flexible pipe; Upper stirring shaft is made of φ 70 round steel, and upper stirring motor is used 1.5kw motor, is fixedly connected with main hopper; Reduction box motor uses 0.75kw slowspeed machine, and reduction box is made of HT200 cast iron, and its internal gear is done with 18CrMnTi steel, and 10 augers are made of φ 66 round steel, and front end connects reduction box; Conveying bucket is made of 5mm steel plate, and two ends are fixed on mainframe, and lower stirring shaft is made of φ 50 round steel, and lower stirring motor is used 1kw motor, is fixedly connected with conveying bucket; Movable motor is used 1.5kw variable speed electric motors, particularly, and driving wheel and driven pulley are used 65Mn steel to do, and driving wheel is arranged on mainframe front end, and driven pulley is arranged on mainframe rear end; Lower conveying plate is made of 10mm steel plate, two suspension ring is set by groove, and lower conveying plate and mainframe are fixedly connected; Upper conveying plate is made of 10mm steel plate, two suspension ring is set by groove, and upper conveying plate and mainframe are fixedly connected; The flat board that shakes is made of 15mm steel plate, two suspension ring is set by groove, and the flat board that shakes connects with mainframe, and the flat board that shakes is installed ZJY20 vibrator above; Floating paddle-tumble plate is made of 15mm steel plate, two suspension ring is set by groove, and floating paddle-tumble plate and mainframe are fixedly connected.

Claims (2)

1. prestressed concrete slab shaping extruder, mainly by mainframe (1), rear column (4), upper beam (7), main hopper (9), front column (16), distribution box (17), driving wheel (19), driven pulley (28), formed, it is characterized in that: at mainframe (1) front end, be provided with driving wheel (19), in mainframe (1) rear end, driven pulley (28) is set, driving wheel (19) top arranges movable motor (18); Shaping extruder middle part is provided with conveying bucket (22), in conveying bucket (22), be provided with lower stirring shaft (24), conveying bucket (22) below arranges auger (23), low after the front height of auger (23), auger (23) front end connects reduction box (20), and reduction box (20) is combined with reduction box motor (15); At auger (23), be provided with below lower conveying plate (21), lower conveying plate (21) is provided with suspension ring by groove (29), in auger (23) back upper place, be provided with upper conveying plate (25), the latter half of suspension ring that are provided with of upper conveying plate (25) are by groove (30); Upper conveying plate (25) back arranges the flat board (26) that shakes, and the flat board that shakes (26) is provided with suspension ring by groove (31), and the flat board that shakes (26) top arranges vibrator (3); The flat board (26) that shakes is provided with floating paddle-tumble plate (27) below, and floating paddle-tumble plate (27) is provided with suspension ring by groove (32); Conveying bucket (22) top is provided with main hopper (9), in main hopper (9), be provided with stirring shaft (11), main hopper (9) end opening is provided with crop control plate (12), and crop control plate (12) is combined with oil cylinder (8), coordinates the oil pump of oil cylinder (8) to be arranged in distribution box (17); Shaping extruder upper left quarter is provided with water tank (6), and outlet pipe (5) is located at water tank (6) below.
2. prestressed concrete slab shaping extruder according to claim 1, is characterized in that: floating paddle-tumble plate (27) is provided with paddle-tumble nail (33) below.
CN201310630919.4A 2013-12-02 2013-12-02 Prestressed concrete slab shaping extruder Expired - Fee Related CN103600408B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310630919.4A CN103600408B (en) 2013-12-02 2013-12-02 Prestressed concrete slab shaping extruder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310630919.4A CN103600408B (en) 2013-12-02 2013-12-02 Prestressed concrete slab shaping extruder

Publications (2)

Publication Number Publication Date
CN103600408A true CN103600408A (en) 2014-02-26
CN103600408B CN103600408B (en) 2015-08-26

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112109180A (en) * 2020-09-09 2020-12-22 邱伟 Hollow gray brick impression manufacturing device for brickyard

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2038051U (en) * 1988-04-30 1989-05-24 闻友仪 Cutting forming extruder for prestressed concrete hollow slab
EP0152166B1 (en) * 1984-01-19 1990-08-29 Oy Partek Ab Method and slide-casting machine for the casting of hollow precast units of concrete
EP1352722A1 (en) * 2002-04-08 2003-10-15 Consolis Technology Oy Ab Method for casting a concrete product
CN2701608Y (en) * 2003-01-06 2005-05-25 柳玉元 Push type multi-purpose wall board forming machine
CN201040395Y (en) * 2007-05-28 2008-03-26 宁津县海天建材设备制造有限公司 Secondary stirring type concrete hollow plate extrusion forming machine
CN203579832U (en) * 2013-12-02 2014-05-07 平原县宏泰液压机械厂 Forming and extruding machine of prestressed-concrete flat plate

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0152166B1 (en) * 1984-01-19 1990-08-29 Oy Partek Ab Method and slide-casting machine for the casting of hollow precast units of concrete
CN2038051U (en) * 1988-04-30 1989-05-24 闻友仪 Cutting forming extruder for prestressed concrete hollow slab
EP1352722A1 (en) * 2002-04-08 2003-10-15 Consolis Technology Oy Ab Method for casting a concrete product
CN2701608Y (en) * 2003-01-06 2005-05-25 柳玉元 Push type multi-purpose wall board forming machine
CN201040395Y (en) * 2007-05-28 2008-03-26 宁津县海天建材设备制造有限公司 Secondary stirring type concrete hollow plate extrusion forming machine
CN203579832U (en) * 2013-12-02 2014-05-07 平原县宏泰液压机械厂 Forming and extruding machine of prestressed-concrete flat plate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112109180A (en) * 2020-09-09 2020-12-22 邱伟 Hollow gray brick impression manufacturing device for brickyard
CN112109180B (en) * 2020-09-09 2022-03-29 滦县翼翔新型建材有限公司 Hollow gray brick impression manufacturing device for brickyard

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Granted publication date: 20150826

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