CN103598275A - Extrusion molding die head for laminated twists - Google Patents
Extrusion molding die head for laminated twists Download PDFInfo
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- CN103598275A CN103598275A CN201310472754.2A CN201310472754A CN103598275A CN 103598275 A CN103598275 A CN 103598275A CN 201310472754 A CN201310472754 A CN 201310472754A CN 103598275 A CN103598275 A CN 103598275A
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Abstract
The invention discloses an extrusion molding die head for laminated twists, and aims at providing an apparatus for mechanically instead of manually producing the laminated twists. The extrusion molding die head for the laminated twists is composed of a mold shell (1), two mold cores (2), a rear end cover (3) and two stop collars. By utilizing the characteristics of good viscoelasticity and rheological property of dough used for the twists, the extrusion molding die head extrudes the dough into a plurality of dough bands; and a structure with two ends laminated in parallel and the middle part laminated twistably, which is identical to that of conventional laminated twists which are formed by pulling out and turning over with hands, is formed by the merging and adhering-splitting and twisting-merging and adhering effects formed on the dough bands at the die head outlet by using two mold cores which rotate oppositely and intermittently at variable speeds. With the extrusion molding die head for the laminated twists, an object of re-appearing the manually produced laminated twists by a mechanical process can be achieved. The laminated twists are regular and beautiful; auxiliary material consumption can be saved; the production is continuous and efficient; and labor cost can be greatly reduced.
Description
Technical field
The invention belongs to food processing category, relate to a kind of Chinese style traditional food processing unit (plant), especially a kind of stacked fried dough twist shaped device of contour structures complexity.
The present invention aims to provide a kind of device of the stacked fried dough twist of mechanization production of instead of manual, by machinery production, reappear handwork effect, obtain turning over, pass through with manual drawing the stacked fried dough twist that gimmick contour structures is identical, the present invention can realize continuously, High-efficient Production fried dough twist, product are neat, attractive in appearance, reduces the consumption of auxiliary material and can reduce greatly cost of labor.
Background technology:
At present, special mechanical equipment that both at home and abroad can production fried dough twist---twist drills machine mainly contains two types of extrusion modling twist drills machine and hydrostatic profile twist drills machines, and their core apparatus is molding die, is secondly indispensable drive system, cutting knife and fryer.Die head mainly consists of core rod and formwork, and formwork has cavity, rotatable, and core rod is more than 2 or 2, has 1 or 1 above discharge opening on core rod, and core rod can also can revolve round the sun by winding mold shell in rotation.
The forming principle of extrusion modling twist drills machine is screw extrusion modling.During work, the soft dough of becoming reconciled is in advance put into the machine barrel that feeding funnel enters sealing, by sending face screw rod that soft dough is pressed into molding die, dough is squeezed into noodles through molding die and (squeezes out on demand several noodles, as needs squeeze out three noodles, can load onto the molding die in three holes), simultaneously, send face screw rod to drive former rotation (in order to prevent dough from only doing gyration together with embracing with screw rod in machine barrel, not push ahead, conventionally at the inwall of machine barrel, offer some equally distributed resistance turn troughs, to increase the resistance of dough and machine tube inner wall), make the dough squeezing out be twisted shape.By hobboing cutter cutting of fixed quantity, mechanism cuts, and when belt conveyor is carried, forms needed fried dough twist blank after the shaping of reshaping device, at conveyer belt, constantly moves ahead in process, and fried dough twist falls into fryer slaking, setting successively.
Send face screw rod send face mode and the face screw rod of sending that rotation advances that hydrostatic profile twist drills machine has changed extrusion modling twist drills machine rotarily drive the molding mode that molding die rotates to form fried dough twist.Its operation principle is: during work, soft dough is placed into along in a plurality of surfaces of revolution cylinders of rotating cylinder circumference uniform distribution, (number of surfaces of revolution cylinder is depending on fried dough twist number of share of stock through feeding funnel, as produce three bursts of fried dough twists surfaces of revolution cylinder number be three), hydraulic push rod driven rotary pressure surface sheet is (or downwards) motion compresses dough forward, after surfaces of revolution cylinder, dough becomes share split noodles through the molding die of surfaces of revolution cylinder end.The external tooth wheel disc of surfaces of revolution cylinder rotates at the moving driven rotary face cylinder of internal tooth wheel disc transfer, thereby makes share split noodles carry out moulding for the first time; The share split fried dough twist of moulding enters in the synthetic bucket of fried dough twist, and under the rotary action of rotating cylinder, moulding is for the second time carried out in share split fried dough twist, finally from the quarrel of the synthetic bucket of fried dough twist, drops out, and enters conventional cutting conveying and frying system.Though two kinds of twist drills machine forming principles are not identical, the common strand that is finally obtaining is turned round rope-shaped hemp floral structure, and two ends all utilize the squeezing action of cutting knife to make multiply inter-adhesive.
In Chinese style traditional food, also have a kind of stacked fried dough twist, its primary structure is that two ends multilayer build-up, two bursts, middle part reverse twist are stacked.During moulding, first identical strip dough sheet multilayer code is built up to block material base, at the middle part of material base, cut out pass through openings again, then make one end of material base pass through otch and form " α " structure, the both ends of finally controlling material base pull, put into fryer slaking, setting after reason shape.Be subject to that stacked fried dough twist structure is special, the soft sticky limit system of dough, its moulding relies on manual processing at present, and production efficiency is low, and auxiliary material consumption is large.
Summary of the invention:
Object of the present invention aims to provide a kind of instead of manual, and the device of the stacked fried dough twist of mechanization production relates generally to a kind of stacked fried dough twist extrusion molding die head.
Die head is comprised of 2 core rods (2), 1 formwork (1), 1 rear end cap (3) and 2 stop collars (4).
Formwork (1) postmedian has a material chamber (9), on formwork (1) front end face (5), have 2 diameters and core rod (2) locating hole (6) that slightly section (11) equates that connect front end face and material chamber, locating hole (6) degree of depth is identical with the thick section of core rod (2) (11) length, locating hole (6) distance of shaft centers is slightly larger than the thick section of core rod (2) (11) diameter, formwork (1) sidepiece has the charging aperture (8) that is communicated to material chamber, between upper two locating holes of formwork (1) front end face (5) (6), have and core rod (2) discharging Gap size, spacing and the same number of a plurality of connectivity slot (7),
Core rod (2) is front thick rear thin round club shaped structure, there is tapering transition section (13) at middle part, on the front end face (10) of core rod (2), have the parallel discharging narrow slit (12) that a plurality of degree of depth penetrate into tapering transition section, the thin segment (14) of core rod (2) has dowel hole (15), and the thin segment of core rod (14) head is flat structure (16);
The middle part of rear end cap (3) has spacing hole (17) identical with upper two locating holes of formwork (1) (6) centre-to-centre spacing, that aperture is identical with core rod (2) thin segment (14) diameter.
2 core rods (2) are loaded in 2 locating holes (6) of formwork (1), core rod (2) front end face (10) is coplanar with formwork (2) front end face (5), rear end cap (3) capping formwork (1) material chamber (9) opening, core rod (2) thin segment (14) passes in rear end cap (3) spacing hole (17), and stop collar (4) is inserted in core rod (2) thin segment (14) and after pin-and-hole (15) pin joint, has limited core rod (2) moving axially of formwork (1) relatively; 2 core rods (2) can rotate relative to formwork (1) under drive system effect; The drive system configuring for die head must guarantee that the orientation of the discharging narrow slit (12) on 2 core rods has mirror all the time; According to stacked fried dough twist structure, the rotation of 2 core rods (2) in opposite directions, intermittently, speed change rotates.
Forming principle is: utilize viscoelastic properties of dough and the good feature of rheological characteristic for fried dough twist of making, after the dough in formwork (1) material chamber (9) being squeezed into multilayer and wearing by the common blow tank forming of a plurality of connectivity slots (7) on the parallel discharging narrow slit (12) on static core rod (2) front end face (10) and formwork (1) front end face (5), be used as in opposite directions again, intermittently, 2 core rods (2) that speed change is rotated---are split leasing knob---and merge the effect of adhesion in the merging adhesion at die head exit place, form with manual drawing and turn over, pass through the consistent two ends of gimmick contour structures parallel stacked, the stacked fried dough twist structure of tradition that middle part distortion is stacked.
Forming process is: first, two core rods (2) are static face-to-face, and a plurality of discharging narrow slits (12) of two core rods (2) are communicated with by the connectivity slot (7) on formwork (1) front end face (5); Dough is sent into material chamber (9) by pay-off, via the entrance in the tapering transition section (13) of core rod (2), enter discharging narrow slit (12), before proceeding to core rod (2) front end discharging narrow slit (12) outlet, converge, via die head, extrude the head of the stacked fried dough twist of rear formation; Subsequently, when dough is sent constantly into material chamber (9), two core rods (2) start one-week opposite direction rotating, two core rods (2) discharging narrow slits (12) misplace, former stacked flat, wide wearing is divided into two, two bursts of stacked wearing when constantly being extruded from discharging narrow slit (12), also the rotation along with core rod (2) is distorted, and stacked flat, wide the wearing of original integral body becomes two bursts of helical form distortions and wears; Again, after rotating a circle, gets back to again core rod (2) position that static, two core rods (2) discharging narrow slits (12) are communicated with face-to-face, dough converges again before discharging narrow slit (12) outlet, is stacked and flatly, wide wears shape and be extruded die head, forms the afterbody of stacked fried dough twist; Finally, afterbody has after appropriate length, and the front end face (5) that cutting knife is close to formwork (1) cuts off stacked fried dough twist, has completed the mechanization moulding of stacked fried dough twist, enter to complain and quarrel loudly after frying slaking, setting, can obtain turning over, pass through with manual drawing the stacked fried dough twist that gimmick contour structures is identical.
Summary of the invention beneficial effect:
1. the present invention can reappear with machinery the operation effectiveness of the stacked fried dough twist of manual processing, and product structure is with to draw profile, the structure of turning over, passing through gimmick and obtaining by hand identical, and product design is neat, attractive in appearance;
2. the present invention can realize continuous, the High-efficient Production of product, can significantly reduce the consumption of cost of labor and auxiliary material (sake).
Accompanying drawing explanation
Fig. 1 is the structure chart of extrusion molding die head.
Fig. 2 is the STRUCTURE DECOMPOSITION figure of extrusion molding die head.
Fig. 3 is extrusion die head mould shell structure figure.
Fig. 4 is extrusion die head mould cored structure figure.
Fig. 5 is extrusion molding die head rear end cover structure figure.
Fig. 6 is the assembling relationship figure of extrusion molding die head and drive system.
Fig. 7 is the STRUCTURE DECOMPOSITION figure of extrusion molding die head and drive system.
Fig. 8 is the gear pair of drive system.
Fig. 9 is drive system tube-in-tube structure figure.
Figure 10 is drive system socket cover structure chart.
Figure 11 is the operation procedure chart of extrusion molding die head processing fried dough twist.
The specific embodiment
Below in conjunction with accompanying drawing and the specific embodiment, the present invention is described in further detail, can makes those skilled in the art more fully understand the present invention, but not limit the present invention in any way.
Complete stacked fried dough twist system of processing consists of mechanical-moulded die head of the present invention and drive system, cutoff tool, fryer.
Die head is comprised of formwork (1), core rod (2), rear end cap (3) and stop collar (4).Fig. 3 has represented the detail characteristic of formwork (1), formwork (1) postmedian has a material chamber (9), on front end face (5), have 2 diameters and core rod (2) locating hole (6) that slightly section (11) equates that connect front end face (5) and material chamber (9), locating hole (6) degree of depth is identical with the thick section of core rod (2) (11) length, locating hole (6) distance of shaft centers is slightly larger than the thick section of core rod (2) (11) diameter, formwork (1) sidepiece has the charging aperture (8) that is communicated to material chamber, between two locating holes (6) on front end face (5), have and core rod (2) discharging Gap size, spacing and the same number of a plurality of connectivity slot (7), the detail characteristic of the core rod (2) that Fig. 4 has represented, core rod (2) is front thick rear thin round club shaped structure, there is tapering transition section (13) at middle part, on front end face (10), have the parallel discharging narrow slit (12) that a plurality of degree of depth penetrate into tapering transition section, thin segment (14) has dowel hole (15), and thin segment (14) head is rectangular configuration (16), Fig. 5 has represented the detail characteristic of molding die rear end cap (3), and the middle part of rear end cap (3) has the spacing hole (17) that two centre-to-centre spacing are identical with upper two locating holes of formwork (1) (6) centre-to-centre spacing, aperture is identical with core rod (2) thin segment (14) diameter.
Fig. 1 or Fig. 2 have represented the installation relation of each part of extrusion molding die head: 2 core rods (2) are loaded in 2 locating holes (6) of formwork (1), core rod (2) front end face (10) is coplanar with formwork (1) front end face (5), rear end cap (3) capping formwork (1) material chamber (9) opening, in the spacing hole (17) of core rod (2) thin segment (14) via rear end cap (3), pass, stop collar (4) is inserted in core rod (2) thin segment (14) and after pin-and-hole (15) pin joint, has limited core rod (2) moving axially of formwork (1) relatively; 2 core rods (2) can rotate relative to formwork (1) under drive system effect, rotate in opposite directions, intermittently, speed change rotates.
The present invention to the requirement of drive system is: guarantee that the parallel discharging narrow slit (10) on 2 core rods (2) has all the time mirror in rotation process, according to stacked fried dough twist structure, the rotation of 2 core rods (2) must in opposite directions, intermittently, speed change rotates.
Drive system of the present invention is the single gear transmission device that 1 gearratio is 1:1, sleeve nut (18), sleeve (19), gear minor axis (20), gear major axis (21), socket cover (22), consists of.
Fig. 8 has represented the annexation of gear minor axis (20) and gear major axis (21), gear minor axis (20) is all identical with gear major axis (21) other parameter except length is different, and the anterior shaft part of gear minor axis (20) and gear major axis (21) has the groove (23) corresponding with the flat structure (16) of 2 core rod thin segments of die head (14) head.
Fig. 9 has represented the detail characteristic of sleeve (19), sleeve (19) has former and later two cavitys, in front cavity, the flat structure (16) of 2 core rod thin segments (14) head is chimeric with the groove (23) of gear minor axis (20) and gear major axis (21), and rear cavity is held two meshed gears; Figure 10 has represented the detail characteristic of socket cover (19), socket cover (19) has locating hole (25) and the locating hole (26) that 2 gear shaft bearings are installed, locating hole wherein (25) is blind hole, aperture is identical with gear minor axis (20) bearing outside diameter, the degree of depth is identical with bearing width, locating hole (26) is countersunk head through hole, and counter sink outside diameter is also identical with gear major axis (21) bearing outside diameter, and the degree of depth is identical with bearing width.
Fig. 6 or Fig. 7 have represented the installation relation of extrusion molding die head and drive system.Wherein, the anterior shaft part of gear minor axis (20) and gear major axis (21) is passed and is entered sleeve front cavity by two countersunk head locating holes (24) of sleeve (19) respectively, the large end face clamping gear minor axis (20) of the countersunk head locating hole (24) of dependence sleeve (19) and the anterior shaft part bearing face of gear major axis (21), gear minor axis rear portion shaft part (20) is inserted in the locating hole (25) of socket cover (22), rely on the bearing face of end face clamping gear minor axis (20) the rear portion shaft part of socket cover (22) locating hole (25), the rear portion shaft part of gear major axis (21) is passed by the countersunk head locating hole (26) of socket cover (22), same, the bearing face of large end face clamping gear major axis (21) the rear portion shaft part of the countersunk head locating hole (26) of dependence socket cover (22), thus socket cover (22) capping the rear cavity of sleeve (19), thereby limited moving axially of gear minor axis (20) and gear major axis (21) relative sleeve, gear minor axis (20) only rotates relative to sleeve with gear major axis (21).
The flat structure (16) of 2 core rods (2) thin segments (14) head all embeds in the groove (23) of gear minor axis (20) and the anterior shaft part of gear major axis (21), 2 core rods and coaxial being connected of gear minor axis (20) with gear major axis (21) have been realized, sleeve is the front cavity with capping sleeve (19) that are threaded of sleeve (19) through 4 dowel hole pin joints and sleeve nut (18), sleeve and die head are connected as a single entity, thereby guarantee that 2 core rods (2) only rotate relative to formwork (1) under drive system effect.
Figure 11 has represented the whole process flow of extrusion molding die head processing fried dough twist: first, two core rods (2) are static face-to-face, 3 parallel discharging narrow slits (10) on two core rods (2) are by 3 on formwork (1) front end face (5) and core rod (2) discharging narrow slit (12) size, spacing and the same number of connectivity slot (7) are communicated with, dough is sent into material chamber (9) by pay-off through the charging aperture (8) of formwork (1) sidepiece, via the entrance in the tapering transition section (13) of core rod (2), enter parallel discharging narrow slit (12), proceed to merge into before parallel discharging narrow slit (12) outlet of core rod (2) front end face (10) stacked flat, wide wearing, via die head leading portion, extrude the head that forms stacked fried dough twist, it is station 1 signal state, subsequently, when dough is sent constantly into formwork (1) material chamber (9), two core rods (2) under drive system effect, start one-week in opposite directions, constant speed rotation, the parallel discharging narrow slit (12) of two core rods (2) front end faces (10) is misplaced, former stacked flat, wide wearing is divided into two, two bursts of stacked wearing when constantly being extruded from parallel discharging narrow slit (12), also the rotation along with core rod (2) is distorted, stacked flat, wide the wearing of original integral body becomes two bursts of helical form distortions and wears, i.e. station 2 to 4 signal states, again, after two core rods (2) rotate a circle, get back to again the position that static, discharging narrow slit (12) is communicated with face-to-face, dough converges again before discharging narrow slit (12) outlet, is stacked flat, wide wearing and is extruded die head, form the afterbody of stacked fried dough twist, i.e. station 5 signal states, finally, fried dough twist afterbody has after appropriate length, and the front end face (5) that cutoff tool is close to formwork (1) cuts off stacked fried dough twist, has completed the mechanization moulding of fried dough twist, enter to complain and quarrel loudly after frying, can obtain turning over, pass through with manual drawing the fried dough twist that fried dough twist contour structures that gimmick processes is identical.
Claims (5)
1. a stacked fried dough twist extrusion molding die head, is comprised of formwork (1), 2 core rods (2), rear end cap (3) and 2 stop collars (4); It is characterized in that: formwork (1) postmedian has a material chamber (9); On formwork (1) front end face (5), have 2 diameters and core rod (2) locating hole (6) that slightly section (11) equates that connect front end face and material chamber, formwork (1) sidepiece has the charging aperture (8) that is communicated to material chamber, has connectivity slot (7) between upper two locating holes of formwork (1) front end face (5) (6); Core rod (2) be front thick after thin round club shaped structure, there is tapering transition section (13) at middle part, core rod (2) leading portion with in tapering transition section, have parallel discharging narrow slit (12); On the thin segment (14) of core rod (2), have dowel hole (15), the thin segment of core rod (14) end is flat structure (16); The middle part of rear end cap (3) has spacing hole (17) identical with upper two locating holes of formwork (1) (6) centre-to-centre spacing with two centre-to-centre spacing, that aperture is identical with core rod (2) thin segment (14) diameter; 2 core rods (2) are loaded in 2 locating holes (6) of formwork (1), core rod (2) front end face (10) is coplanar with formwork (2) front end face (5), rear end cap (3) capping formwork (1) material chamber (9) opening, core rod (2) thin segment (14) passes in rear end cap (3) spacing hole (17), and stop collar (4) is inserted in core rod (2) thin segment (14) and after pin-and-hole (15) pin joint, has limited core rod (2) axial advancement of formwork (1) relatively.
2. a kind of stacked fried dough twist extrusion molding die head is characterised in that according to claim 1: 2 core rods (2) can do in opposite directions relative to formwork (1), intermittently, speed change rotates, and 2 core rods (2) have mirror all the time.
3. a kind of stacked fried dough twist extrusion molding die head is characterised in that according to claim 1: the number of the parallel discharging narrow slit (12) of 2 core rod leading portion sides equals the number of plies of fried dough twist.
4. a kind of stacked fried dough twist extrusion molding die head is characterised in that according to claim 1: between formwork (1) two locating hole (6), have and the upper the same number of connectivity slot of parallel discharging narrow slit (12) (7) of core rod (2), and connectivity slot (7) can be by each parallel discharging narrow slit (12) connection on two core rods (2) when static when the parallel discharging narrow slit (12) of two core rods (2) is face-to-face.
5. a kind of stacked fried dough twist extrusion molding die head is characterised in that according to claim 1: the characteristics of motion of forming process is face-to-face parallel discharging narrow slit (12) the static straight afterbody of fried dough twist of extruding face-to-face of the static straight head of fried dough twist of extruding---two core rods (2) in opposite directions constant speed rotation are extruded two bursts of distortions middle parts of fried dough twist for a week---two core rods (2) of parallel discharging narrow slit (12) of two core rods (2).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310472754.2A CN103598275B (en) | 2013-10-11 | 2013-10-11 | Extrusion molding die head for laminated twists |
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| CN201310472754.2A CN103598275B (en) | 2013-10-11 | 2013-10-11 | Extrusion molding die head for laminated twists |
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| CN103598275A true CN103598275A (en) | 2014-02-26 |
| CN103598275B CN103598275B (en) | 2015-04-29 |
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| CN105394118A (en) * | 2015-02-02 | 2016-03-16 | 徐志兴 | Multiple-disk functional machine used for packing stuffing in empty wrapper |
| CN106493828A (en) * | 2016-12-14 | 2017-03-15 | 河北工业大学 | A kind of slurry extrusion system |
| CN111296518A (en) * | 2020-04-23 | 2020-06-19 | 宿州国恩食品机械有限公司 | Solution method for adhering head cuts of machine-made deep-fried dough sticks |
| CN111449101A (en) * | 2020-05-19 | 2020-07-28 | 山西海玉园食品有限公司 | Fried dough twist machine |
| CN111838526A (en) * | 2020-07-13 | 2020-10-30 | 卢致慧 | Rice cracker cross molding device for food processing |
| CN112262863A (en) * | 2020-09-27 | 2021-01-26 | 强盛自动化(中山)有限公司 | Continuous dough stirring and distributing system |
| CN115581244A (en) * | 2022-09-08 | 2023-01-10 | 龙海市安得马富机械有限公司 | Pattern bread forming device and pattern bread forming method |
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| CN105394118B (en) * | 2015-02-02 | 2018-04-06 | 徐志兴 | Empty suitcase filling polydisc function machine |
| CN106493828A (en) * | 2016-12-14 | 2017-03-15 | 河北工业大学 | A kind of slurry extrusion system |
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| CN115581245A (en) * | 2022-09-08 | 2023-01-10 | 龙海市安得马富机械有限公司 | Pattern bread production line and pattern bread production method |
| CN115581244B (en) * | 2022-09-08 | 2024-03-29 | 龙海市安得马富机械有限公司 | Pattern bread forming device and pattern bread forming method |
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