CN103589281A - High temperature resistant anticorrosion coating based on graphene and preparation method thereof - Google Patents
High temperature resistant anticorrosion coating based on graphene and preparation method thereof Download PDFInfo
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Abstract
The invention relates to a high temperature resistant anticorrosion coating based on graphene and a preparation method thereof. The high temperature anticorrosion coating comprises the following components by the mass percentage: 5-60% of epoxy resin, 3-30% of polyphenylene sulfide resin, 3-30% of amino resin, 1-10% of a pigment, 1-20% of graphene, 3-50% of n-butyl alcohol, 0.1-0.3% of a defoaming agent, 0.1-10% of polyhydroxy acid sodium salt, 0.1-5% of benzenedicarboxylic acid dibutyl ester, 0.5-1.0% of bentonite, and 0.2-0.5% of a leveling agent. Compared with the prior art, the prepared coating has the advantages of quite excellent waterproof and anticorrosion performance, high temperature resistance, weather resistance, alkali resistance, impact resistance, artificial aging resistance and the like, and the preparation method has the advantages of good controllability, simple operation, low production cost, and easy industrialized production.
Description
Technical field
The present invention relates to a kind of coating and preparation method thereof, especially relate to a kind of fire-resistant anticorrosion paint based on Graphene and preparation method thereof.
Background technology
High-temperature resistant coating is a kind of important coating, is applicable to chimney air flue, high temperature steam pipeline, heat exchanger, High Temperature Furnaces Heating Apparatus, high temperature desulfurizing equipment, petroleum and petrochemical industry cracker, engine parts and vapor pipe anticorrosion.The special fire-resistant anticorrosion paint of other is used widely in space flight and aviation, petroleum and petrochemical industry, metallurgy, electric power, national defence field.Since the forties organosilicon suitability for industrialized production, the high-temperature resistant coating of preparing with its product, at high-temperature electric machine, electrical apparatus insulation aspect is widely applied.For example organosilicon aluminium powder paint, for the fire-resistant anticorrosion paint of aircraft engine, has been obtained great achievement, and organosilicon glass-ceramic coating, has met the requirement of higher temperature rot-resistant.But due to the bad mechanical property of organosilicon own, sticking power, wear resistance, solvent resistance is low, and waste water and gas is more in producing, contaminate environment is inflammable, simultaneously harmful, therefore, more and more can not meet the requirement of modern electrical machine, electrical equipment, aerospace and resistance to Special Medium.
Graphene is a kind of novel material of the individual layer sheet structure consisting of carbon atom.Be a kind ofly by carbon atom, with sp2 hybridized orbital, to form the flat film that hexangle type is honeycomb lattice, only have the two-dimensional material of a carbon atom thickness.Graphene be at present the thinnest be in the world the hardest nano material also, it is almost completely transparent, only absorbs 2.3% light; Thermal conductivity is up to 5300W/mK, and higher than carbon nanotube and diamond, under normal temperature, its electronic mobility surpasses 15000cm
2/ Vs, ratio nano carbon pipe or silicon wafer height again, and resistivity only approximately 10
-6Ω cm, lower than copper or silver, be the current material of resistivity minimum in the world.At present, also report no matter Graphene is directly on copper or nickel, to prepare, or transfer on other metals, all can provide anti-corrosion protection.Copper coating is cultivated single-layer graphene, adopts chemical Vapor deposition process, slow seven times than naked copper of corrosion meetings, and nickel coating is cultivated multi-layer graphene, corrodes slower more than 20 times than naked nickel.Single-layer graphene has identical anti-corrosion protection effect, and just as conventional organic coating, but the latter is thick more than five times.Graphene coating can be used as desirable anticorrosive coating, because in some field, shallow layer is more favourable, and such as micromodule, interconnection products, aircraft components and implanting device etc. is all like this.And single-layer graphene is applied to the method more complicated of metallic surface and condition is harsh, not easy to operate.
Chinese patent CN 102702959A has announced a kind of improved refractory metal protective system, content is composed of the following components by mass percentage: GHNK high temperature resistant binder 30-40 part, polyaniline/graphene composite material is 15-20 part, tinting pigment is 15-20 part, superfine talcum powder is 5-10 part, ultrafine mica powder is 5-10 part, kaolin is 5-10 part, SN-612 flow agent is 0.2-0.5 part, wetting agent X-405 is 0.3-0.5 part, dimethylethanolamine is 0.1-0.3 part, sanitas 981 is 0.1-0.3 part, GHP101 thickening material is 0.5-1 part, tributyl phosphate is 0.1-0.3 part, water is 4-13 part.The coating that this invention makes has the advantages such as splendid waterproof anti-corrosion, high temperature resistant, alkali resistance, weathering resistance, scrub resistance and artificial ageing resistance, can realize passivation and the inhibition of metal base, avoid causing the use of the heavy metals such as chromium of environmental pollution simultaneously.But its main component polyaniline/graphene composite material complicated process of preparation, and main utilize be polyaniline high conductivity, raw material cheap, the characteristic such as be easy to synthesize, but research shows that the preservative activity that polyaniline and Graphene are not mutually promoted, polyaniline and Graphene do not realize its real effect.
Chinese patent CN 103265881A discloses a kind of fire-resistant anticorrosion paint that comprises poly-aryl silicone resin, by following composition, according to weight ratio, formed: 40~50 parts of poly-aryl silicone resins, 20~30 parts of P-hydroxybenzoic acid glycidyl esters, 5~10 parts of acrylic resins, 10~15 parts of mica powders, 10~15 parts of Graphenes, 5~10 parts of vinyl acetic monomers, 10~20 parts of thinners.Thinner is butanols or dimethylbenzene.The fire-resistant anticorrosion paint of making can reach 400~500 ℃ by tolerable temperature, has good preservative effect simultaneously.Although this patent be take Graphene and is added as main stuffing, but in its preparation method, just use the hybrid mode stirring can not make graphene uniform disperse, thereby do not have that its size is little, electronics transmission speed is fast, good conductivity, hardness advantages of higher, and its key effect that explain oneself Graphene does not play in this coating.
Summary of the invention
Object of the present invention is exactly to provide a kind of fire-resistant anticorrosion paint based on Graphene and preparation method thereof in order to overcome the defect of above-mentioned prior art existence, by adding of Graphene, the high temperature resistant and antiseptic property of this protective system is significantly improved.
Object of the present invention can be achieved through the following technical solutions:
A kind of fire-resistant anticorrosion paint based on Graphene, composed of the following components by mass percentage: epoxy resin 5-60%, polyphenylene sulfide 3-30%, aminoresin 3-30%, pigment 1-10%, Graphene 1-20%, propyl carbinol 3-50%, defoamer 0.1-0.3%, poly-hydroxy acid sodium salt 0.1-10%, dibutyl phthalate 0.1-5%, wilkinite 0.5-1.0%, flow agent 0.2-0.5%.
Further, described epoxy resin is selected from 665 commercially available organosilicon epoxy resins or ES-06 organosilicon epoxy resin.
Further, described aminoresin is selected from a kind of in 520 commercially available urea-formaldehyde resins, 582 terpolycyantoamino-formaldehyde resins or 576-1 trimeric cyanamide benzene guanamine resin.
Further, described pigment is selected from a kind of in titanium dioxide, zinc oxide, red iron oxide or phthalocyanine green.
Further, described Graphene is made by oxidation reduction process or high temperature reduction method.
Further, described defoamer is selected from tributyl phosphate, polyethers defoamer, silica-type defoamer or methyl-silicone oil.
Further, described polyethers defoamer is selected from a kind of in commercially available GP type defoamer, GPE type defoamer or GPES type defoamer; Described silica-type defoamer is polysiloxane defoamers.
Further, described poly-hydroxy acid sodium salt is poly-2-hydroxyl acrylic sodium salt.
Further, described flow agent is selected from a kind of in silicone oil, polydimethylsiloxane, polyether polyester modified organic silicon oxygen alkane or alkyl-modified organo-siloxane.
A preparation method for the fire-resistant anticorrosion paint of Graphene, the method comprises the following steps:
(1) Graphene, epoxy resin and polyphenylene sulfide are joined in propyl carbinol to ultrasonic agitation 30-180 minute;
(2) aminoresin, pigment, defoamer, poly-hydroxy acid sodium salt, dibutyl phthalate, flow agent are measured in accordance with regulations and added in shredder, be ground to fineness and be less than 30 microns;
(3) after mixing, material step (1) and step (2) being made stirs 10-120 minute, after adding wilkinite, continue to stir 10-60 minute, then at grinding machine for grinding 10-120 minute, filter, obtain the fire-resistant anticorrosion paint based on Graphene, then seal, pack.
Compared with prior art, the present invention joins Graphene, epoxy resin and polyphenylene sulfide in propyl carbinol, ultrasonic agitation 30-180 minute, and join together with other component in shredder and be fully ground to below 30 microns, make full and uniform the mixing with other component of Graphene, the premium properties of Graphene is not fully exerted.Meanwhile, epoxy resin and polyphenylene sulfide are under the effect of Graphene, and high temperature resistant, erosion resistance strengthens greatly, can reach 700 ℃ by tolerable temperature.Meanwhile, the present invention also has the following advantages and beneficial effect:
(1) the two-dimentional laminated structure of Graphene is layering in coating, has formed fine and close physical isolation layer, has strengthened the antiseptic property of coating;
(2) Graphene size is minimum, and thickness only has a carbon atom thick, can make in its cavity and defect that is filled into easily coating, stops and delayed small molecules corrosive medium to invade metallic matrix, has strengthened the antiseptic property of coating;
(3) thermal conductivity of Graphene, up to 5300W/mK, has very strong thermal conductivity, and the interpolation of Graphene has strengthened the high thermal resistance of coating greatly;
(4) under Graphene normal temperature, electronic mobility surpasses 15000cm
2/ Vs, has good conductive capability fast, and the interpolation of Graphene has improved the antiseptic power of carrying material;
(5) Graphene has very strong water-repellancy, very poor to the wettability of water, and Graphene can stop water molecules to enter into metal base surface by figure layer, thereby strengthens the antiseptic power of coating;
(6) coating that the present invention makes has the advantages such as splendid waterproof anti-corrosion, high temperature resistant, weathering resistance, alkali resistance, shock-resistant and artificial ageing resistance;
(7) preparation method's controllability of the present invention is good, simple to operate, and production cost is low, is easy to suitability for industrialized production.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in detail.
Embodiment 1
By following mass percent, be equipped with each component: epoxy resin (665 commercially available organosilicon epoxy resins) 20%, polyphenylene sulfide 20%, aminoresin (520 commercially available urea-formaldehyde resins) 20%, pigment (titanium dioxide) 5%, Graphene 10%, propyl carbinol 14%, defoamer (tributyl phosphate) 0.2%, poly-2-hydroxyl acrylic sodium salt 6%, dibutyl phthalate 4%, wilkinite 0.5%, flow agent (silicone oil) 0.3%.
By following steps, make the fire-resistant anticorrosion paint based on Graphene:
(1) Graphene, epoxy resin and polyphenylene sulfide are joined in propyl carbinol to ultrasonic agitation 150 minutes;
(2) aminoresin, pigment, defoamer, poly-hydroxy acid sodium salt, dibutyl phthalate, flow agent are measured in accordance with regulations and added in shredder, be ground to fineness and be less than 30 microns;
(3) after mixing, stirs 90 minutes material step (1) and step (2) being made, add after wilkinite and continue to stir 40 minutes, then, grinding machine for grinding 90 minutes, filter, obtain the fire-resistant anticorrosion paint based on Graphene, then seal, pack.
Embodiment 2
By following mass percent, be equipped with each component: epoxy resin (ES-06 organosilicon epoxy resin) 25%, polyphenylene sulfide 25%, aminoresin (582 terpolycyantoamino-formaldehyde resin) 15%, pigment (zinc oxide) 5%, Graphene 10%, propyl carbinol 10%, defoamer (GP type defoamer) 0.2%, poly-hydroxy acid sodium salt 5.5%, dibutyl phthalate 3%, wilkinite 0.8%, flow agent (polydimethylsiloxane) 0.5%.
By following steps, make the fire-resistant anticorrosion paint based on Graphene:
(1) Graphene, epoxy resin and polyphenylene sulfide are joined in propyl carbinol to ultrasonic agitation 150 minutes;
(2) aminoresin, pigment, defoamer, poly-hydroxy acid sodium salt, dibutyl phthalate, flow agent are measured in accordance with regulations and added in shredder, be ground to fineness and be less than 30 microns;
(3) after mixing, stirs 90 minutes material step (1) and step (2) being made, add after wilkinite and continue to stir 40 minutes, then, grinding machine for grinding 90 minutes, filter, obtain the fire-resistant anticorrosion paint based on Graphene, then seal, pack.
Embodiment 3
By following mass percent, be equipped with each component: epoxy resin (ES-06 organosilicon epoxy resin) 40%, polyphenylene sulfide 10%, aminoresin (576-1 trimeric cyanamide benzene guanamine resin) 10%, pigment (red iron oxide) 8%, Graphene 5%, propyl carbinol 20%, defoamer (GPE type defoamer) 0.3%, poly-hydroxy acid sodium salt 3.5%, dibutyl phthalate 2%, wilkinite 0.8%, flow agent (polyether polyester modified organic silicon oxygen alkane) 0.4%.
By following steps, make the fire-resistant anticorrosion paint based on Graphene:
(1) Graphene, epoxy resin and polyphenylene sulfide are joined in propyl carbinol to ultrasonic agitation 150 minutes;
(2) aminoresin, pigment, defoamer, poly-hydroxy acid sodium salt, dibutyl phthalate, flow agent are measured in accordance with regulations and added in shredder, be ground to fineness and be less than 30 microns;
(3) after mixing, stirs 90 minutes material step (1) and step (2) being made, add after wilkinite and continue to stir 40 minutes, then, grinding machine for grinding 90 minutes, filter, obtain the fire-resistant anticorrosion paint based on Graphene, then seal, pack.
Performance test to the fire-resistant anticorrosion paint based on Graphene of embodiment 1~3 gained is carried out according to GB, and test result is in Table 1.
The performance of table 1 fire-resistant anticorrosion paint
Embodiment 4
A kind of fire-resistant anticorrosion paint based on Graphene, composed of the following components by mass percentage: epoxy resin (665 commercially available organosilicon epoxy resins) 5%, polyphenylene sulfide 30%, aminoresin (520 commercially available urea-formaldehyde resins) 30%, pigment (phthalocyanine green) 10%, Graphene (being made by oxidation reduction process) 20%, propyl carbinol 3%, defoamer (GPES type defoamer) 0.3%, poly-2-hydroxyl acrylic sodium salt 0.1%, dibutyl phthalate 0.1%, wilkinite 1.0%, flow agent (alkyl-modified organo-siloxane) 0.5%.
A preparation method for the fire-resistant anticorrosion paint of Graphene, the method comprises the following steps:
(1) Graphene, epoxy resin and polyphenylene sulfide are joined in propyl carbinol to ultrasonic agitation 30 minutes; (2) aminoresin, pigment, defoamer, poly-hydroxy acid sodium salt, dibutyl phthalate, flow agent are measured in accordance with regulations and added in shredder, be ground to fineness and be less than 30 microns; (3) after mixing, stirs 10 minutes material step (1) and step (2) being made, add after wilkinite and continue to stir 10 minutes, then, grinding machine for grinding 10 minutes, filter, obtain the fire-resistant anticorrosion paint based on Graphene, then seal, pack.
Embodiment 5
A kind of fire-resistant anticorrosion paint based on Graphene, composed of the following components by mass percentage: epoxy resin (commercially available ES-06 organosilicon epoxy resin) 60%, polyphenylene sulfide 3%, aminoresin (520 commercially available urea-formaldehyde resins) 3%, pigment (titanium dioxide) 1%, Graphene (being made by high temperature reduction method) 1%, propyl carbinol 16.2%, defoamer (polysiloxane defoamers) 0.1%, poly-2-hydroxyl acrylic sodium salt 10%, dibutyl phthalate 5%, wilkinite 0.5%, flow agent (polyether polyester modified organic silicon oxygen alkane) 0.2%.
A preparation method for the fire-resistant anticorrosion paint of Graphene, the method comprises the following steps:
(1) Graphene, epoxy resin and polyphenylene sulfide are joined in E butanols to ultrasonic agitation 180 minutes; (2) aminoresin, pigment, defoamer, poly-hydroxy acid sodium salt, dibutyl phthalate, flow agent are measured in accordance with regulations and added in shredder, be ground to fineness and be less than 30 microns; (3) after mixing, stirs 120 minutes material step (1) and step (2) being made, add after wilkinite and continue to stir 60 minutes, then, grinding machine for grinding 120 minutes, filter, obtain the fire-resistant anticorrosion paint based on Graphene, then seal, pack.
Embodiment 6
A kind of fire-resistant anticorrosion paint based on Graphene, composed of the following components by mass percentage: epoxy resin (665 commercially available organosilicon epoxy resins) 10%, polyphenylene sulfide 10%, aminoresin (520 commercially available urea-formaldehyde resins) 10%, pigment (phthalocyanine green) 5%, Graphene (being made by oxidation reduction process) 6%, propyl carbinol 50%, defoamer (methyl-silicone oil) 0.2%, poly-2-hydroxyl acrylic sodium salt 5.8%, dibutyl phthalate 2%, wilkinite 0.7%, flow agent (alkyl-modified organo-siloxane) 0.3%.
A preparation method for the fire-resistant anticorrosion paint of Graphene, the method comprises the following steps:
(1) Graphene, epoxy resin and polyphenylene sulfide are joined in propyl carbinol to ultrasonic agitation 120 minutes; (2) aminoresin, pigment, defoamer, poly-hydroxy acid sodium salt, dibutyl phthalate, flow agent are measured in accordance with regulations and added in shredder, be ground to fineness and be less than 30 microns; (3) after mixing, stirs 60 minutes material step (1) and step (2) being made, add after wilkinite and continue to stir 30 minutes, then, grinding machine for grinding 60 minutes, filter, obtain the fire-resistant anticorrosion paint based on Graphene, then seal, pack.
Claims (10)
1. the fire-resistant anticorrosion paint based on Graphene, it is characterized in that, composed of the following components by mass percentage: epoxy resin 5-60%, polyphenylene sulfide 3-30%, aminoresin 3-30%, pigment 1-10%, Graphene 1-20%, propyl carbinol 3-50%, defoamer 0.1-0.3%, poly-hydroxy acid sodium salt 0.1-10%, dibutyl phthalate 0.1-5%, wilkinite 0.5-1.0%, flow agent 0.2-0.5%.
2. a kind of fire-resistant anticorrosion paint based on Graphene according to claim 1, is characterized in that, described epoxy resin is selected from 665 commercially available organosilicon epoxy resins or ES-06 organosilicon epoxy resin.
3. a kind of fire-resistant anticorrosion paint based on Graphene according to claim 1, is characterized in that, described aminoresin is selected from a kind of in 520 commercially available urea-formaldehyde resins, 582 terpolycyantoamino-formaldehyde resins or 576-1 trimeric cyanamide benzene guanamine resin.
4. a kind of fire-resistant anticorrosion paint based on Graphene according to claim 1, is characterized in that, described pigment is selected from a kind of in titanium dioxide, zinc oxide, red iron oxide or phthalocyanine green.
5. a kind of fire-resistant anticorrosion paint based on Graphene according to claim 1, is characterized in that, described Graphene is made by oxidation reduction process or high temperature reduction method.
6. a kind of fire-resistant anticorrosion paint based on Graphene according to claim 1, is characterized in that, described defoamer is selected from tributyl phosphate, polyethers defoamer, silica-type defoamer or methyl-silicone oil.
7. a kind of fire-resistant anticorrosion paint based on Graphene according to claim 6, is characterized in that, described polyethers defoamer is selected from a kind of in commercially available GP type defoamer, GPE type defoamer or GPES type defoamer; Described silica-type defoamer is polysiloxane defoamers.
8. a kind of fire-resistant anticorrosion paint based on Graphene according to claim 1, is characterized in that, described poly-hydroxy acid sodium salt is poly-2-hydroxyl acrylic sodium salt.
9. a kind of fire-resistant anticorrosion paint based on Graphene according to claim 1, is characterized in that, described flow agent is selected from a kind of in silicone oil, polydimethylsiloxane, polyether polyester modified organic silicon oxygen alkane or alkyl-modified organo-siloxane.
10. a preparation method for the fire-resistant anticorrosion paint based on Graphene as described in as arbitrary in claim 1~10, is characterized in that, the method comprises the following steps:
(1) Graphene, epoxy resin and polyphenylene sulfide are joined in propyl carbinol to ultrasonic agitation 30-180 minute;
(2) aminoresin, pigment, defoamer, poly-hydroxy acid sodium salt, dibutyl phthalate, flow agent are measured in accordance with regulations and added in shredder, be ground to fineness and be less than 30 microns;
(3) after mixing, material step (1) and step (2) being made stirs 10-120 minute, after adding wilkinite, continue to stir 10-60 minute, then at grinding machine for grinding 10-120 minute, filter, obtain the fire-resistant anticorrosion paint based on Graphene, then seal, pack.
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