CN103575102A - Multipurpose semicontinuous vacuum induction casting furnace - Google Patents
Multipurpose semicontinuous vacuum induction casting furnace Download PDFInfo
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- CN103575102A CN103575102A CN201210283473.8A CN201210283473A CN103575102A CN 103575102 A CN103575102 A CN 103575102A CN 201210283473 A CN201210283473 A CN 201210283473A CN 103575102 A CN103575102 A CN 103575102A
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Abstract
The invention discloses a multipurpose semicontinuous vacuum induction casting furnace, comprising a melting chamber, wherein a continuous feeding device and an alloy feeding port are arranged at the upper part of the melting chamber; an induction heating crucible device is arranged in the melting chamber; a liquid outlet is arranged in the induction heating crucible device; chutes are arranged at the liquid outlet side of the induction heating crucible device; casting chambers are arranged below the chutes; an ingot mould is arranged in the right casting chamber; an ingot mould vehicle is arranged below the ingot mould; melted materials are fed into the induction heating crucible device by the continuous feeding device; after metal is melted, the right chute is moved to the liquid outlet of the induction heating crucible device; the induction heating crucible device is inclined; molten metal enters the ingot mould of the right casting chamber by the right chute to cast an ingot blank; after the ingot blank is cooled, the ingot mould is moved out by the ingot mould vehicle; when another purpose of drop-down ingot casting or casting is realized, the left chute is moved to make the molten metal enter the left casting chamber to carry out casting or drop-down ingot casting. The multipurpose semicontinuous vacuum induction casting furnace has the characteristics that multi-species continuous alternative operation is realized, energy is saved, the efficiency is high, and the metal quality is greatly improved.
Description
Technical field
The present invention relates to a kind of induction fusion casting stove, be specifically related to the semicontinuous vacuum induction casting furnace of a kind of multipurpose.
Background technology
Traditional semicontinuous vacuum induction casting furnace all adopts direct pouring or a very short metallic framework lead-over groove is set between eddy-current heating crucible device and ingot mould at present, make like this can not carry out double purification processing to molten metal when casting, finally avoid cast metals or part to have obvious or recessive casting flaw.Simultaneously traditional semicontinuous stove can only adapt to simple function, there is no the Function Extension interface in later stage, brings later stage overlapping investment and can not adapt to the market demand of product diversification.Because melting chamber is completely independent with casting chamber, so relatively traditional semicontinuous vacuum induction casting furnace also has very large minimizing in evacuated time, closely reduced the energy consumption of finding time.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the object of this invention is to provide the semicontinuous vacuum induction casting furnace of a kind of multipurpose, there is continuous many kinds alternately operating, efficient energy-saving and increase substantially the feature of metal quality.
To achieve these goals, the technical solution used in the present invention is: the semicontinuous vacuum induction casting furnace of a kind of multipurpose, include melting chamber, melting chamber top is provided with continuous feeding and material alloying mouth, is provided with eddy-current heating crucible device in melting chamber, and eddy-current heating crucible device is provided with liquid outlet, the liquid outlet side of eddy-current heating crucible device is provided with chute, chute below is provided with casting chamber, the indoor ingot mould that is provided with of casting, and ingot mould below is provided with ingot mould car.
Described melting chamber is vertical circular shape structure, in melting chamber, is connected with pumped vacuum systems, by pumped vacuum systems, finds time, and the end face of left casting chamber, right casting chamber is equipped with door.
In described melting chamber for the mode of heating of induction heating apparatus can adopt intermediate frequency, power frequency or high frequency.
The quantity of the chute of described melting chamber both sides and casting chamber has one at least.
Described chute comprises left chute and right chute, and left chute below is provided with left casting chamber, and right chute below is provided with right casting chamber.
Described melting chamber is separated with casting chamber.
Beneficial effect of the present invention:
Melting chamber just can be produced continuously without vacuum breaker, with the design of duration chute, makes can carry out double purification processing to molten metal when the casting, finally avoids cast metals or part to have obvious or recessive casting flaw.The Function Extension that is designed to the later stage of both sides chutes outlet lays the foundation, and avoids the simple function of semicontinuous stove in scheme in the past.Because melting chamber is completely independent with casting chamber, so relatively traditional semicontinuous vacuum induction casting furnace also has very large minimizing in evacuated time, closely reduced the energy consumption of finding time.
The present invention can continuous many kinds alternately operating, efficient energy-saving, increases substantially the semicontinuous vacuum induction casting furnace of multipurpose of metal quality
Accompanying drawing explanation
Fig. 1 is the structural representation of the semicontinuous vacuum induction casting furnace of multipurpose of the present invention
In figure: 1-continuous feeding; 2-material alloying; The left chute of 3-and chute chamber; 4-oil chute and chute chamber; The left casting of 5-chamber; 6-melting chamber; 7-eddy-current heating crucible device; The right casting of 8-chamber; 9-ingot mould; 10-ingot mould car; 11-liquid outlet.
The specific embodiment
Below in conjunction with accompanying drawing, structural principle of the present invention and operation principle are described in further detail.
See Fig. 1, the semicontinuous vacuum induction casting furnace of a kind of multipurpose, include melting chamber 6, melting chamber 6 tops are provided with continuous feeding 1 and material alloying mouth 2, after melting clearly, molten metal can by material alloying 2, carry out alloy interpolation according to molten metal composition situation, in melting chamber 6, be provided with eddy-current heating crucible device 7, continuous feeding 1 be located at eddy-current heating crucible device 7 directly over, eddy-current heating crucible device 7 is provided with liquid outlet 11, liquid outlet 11 sides of eddy-current heating crucible device 7 are provided with chute, chute below is provided with casting chamber, the indoor ingot mould that is provided with of casting, ingot mould below is provided with ingot mould car.
Described melting chamber 6 is vertical circular shape structure, in melting chamber 6, is connected with pumped vacuum systems, by pumped vacuum systems, finds time, and the end face of left casting chamber 5, right casting chamber 8 is equipped with door.
The mode of heating that in described melting chamber 6 is induction heating apparatus 7 adopts intermediate frequency, power frequency or high frequency.
The quantity of the chute of described melting chamber both sides and casting chamber has one at least.
Described chute comprises left chute 3 and right chute 4, and left chute 3 belows are provided with left casting chamber 5, and right chute 4 belows are provided with right casting chamber 8, in right casting chamber 8, can water ingot mould 9, and ingot mould 9 use ingot mould cars 10 shift out right casting chamber.
Described melting chamber 6 is separated with casting chamber.
Operation principle of the present invention is:
By the continuous feeding 1 directly over eddy-current heating crucible device 7, melted material is added in eddy-current heating crucible device 7, right chute 4 is moved to the liquid outlet place of eddy-current heating crucible device 7 after metal molten, eddy-current heating crucible device 7 fascinates, molten metal enters by right chute 4 in the ingot mould 9 of right casting chamber 8 and carries out ingot casting base, and after ingot blank is cooling, ingot mould 9 shifts out by ingot mould car 10.When needs carry out the drop-down ingot casting of another purposes or metal casting, by mobile left chute 3, make molten metal enter left casting chamber 5 and cast or drop-down ingot casting.
Claims (5)
1. the semicontinuous vacuum induction casting furnace of multipurpose, include melting chamber (6), it is characterized in that, melting chamber (6) top is provided with continuous feeding (1) and material alloying mouth (2), in melting chamber (6), be provided with eddy-current heating crucible device (7), eddy-current heating crucible device (7) is provided with liquid outlet (11), liquid outlet (11) side of eddy-current heating crucible device (7) is provided with chute, chute below is provided with casting chamber, the indoor ingot mould that is provided with of casting, ingot mould below is provided with ingot mould car (10).
2. the semicontinuous vacuum induction casting furnace of a kind of multipurpose according to claim 1, it is characterized in that, described chute comprises left chute (3) and right chute (4), left chute (3) below is provided with left casting chamber (5), and right chute (4) below is provided with right casting chamber (8).
3. the semicontinuous vacuum induction casting furnace of a kind of multipurpose according to claim 2, it is characterized in that, described melting chamber (6) is vertical circular shape structure, in melting chamber (6), be connected with pumped vacuum systems, the end face of left casting chamber (5), right casting chamber (8) is equipped with door.
4. the semicontinuous vacuum induction casting furnace of a kind of multipurpose according to claim 1, is characterized in that, is that the mode of heating of induction heating apparatus (7) adopts intermediate frequency, power frequency or high frequency in described melting chamber (6).
5. the semicontinuous vacuum induction casting furnace of a kind of multipurpose according to claim 1, is characterized in that, described melting chamber (6) is separated with casting chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210283473.8A CN103575102A (en) | 2012-08-10 | 2012-08-10 | Multipurpose semicontinuous vacuum induction casting furnace |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210283473.8A CN103575102A (en) | 2012-08-10 | 2012-08-10 | Multipurpose semicontinuous vacuum induction casting furnace |
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| CN103575102A true CN103575102A (en) | 2014-02-12 |
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| CN201210283473.8A Pending CN103575102A (en) | 2012-08-10 | 2012-08-10 | Multipurpose semicontinuous vacuum induction casting furnace |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499476A (en) * | 2015-12-24 | 2016-04-20 | 湖南力升轧辊有限公司 | Vacuum insulation induction heating furnace for forging |
| CN105964956A (en) * | 2016-05-31 | 2016-09-28 | 重庆钢铁(集团)有限责任公司 | Smelting and casting method for steel ingot vacuum induction furnace |
| CN109458839A (en) * | 2018-12-06 | 2019-03-12 | 西安蓝海冶金设备有限公司 | A kind of semicontinuous vacuum induction casting furnace of industrial silicon |
| CN111457724A (en) * | 2020-03-31 | 2020-07-28 | 宁波可可磁业股份有限公司 | Vacuum smelting furnace for neodymium-iron-boron alloy and using method thereof |
| CN111947456A (en) * | 2019-05-17 | 2020-11-17 | 沈阳铸造研究所有限公司 | Continuous casting vacuum induction smelting furnace |
| CN112593101A (en) * | 2020-12-15 | 2021-04-02 | 江苏威拉里新材料科技有限公司 | High-temperature-resistant nickel-based alloy raw material processing and processing technology |
| CN113351841A (en) * | 2021-06-04 | 2021-09-07 | 江西华正智能装备有限公司 | Dual-mode alternative static anaerobic casting system |
| CN113894266A (en) * | 2021-09-16 | 2022-01-07 | 沈阳铸造研究所有限公司 | Multi-chamber semi-continuous vacuum casting furnace |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499476A (en) * | 2015-12-24 | 2016-04-20 | 湖南力升轧辊有限公司 | Vacuum insulation induction heating furnace for forging |
| CN105499476B (en) * | 2015-12-24 | 2018-06-05 | 湖南力方轧辊有限公司 | One kind is forged with vacuum heat-preserving induction heater |
| CN105964956A (en) * | 2016-05-31 | 2016-09-28 | 重庆钢铁(集团)有限责任公司 | Smelting and casting method for steel ingot vacuum induction furnace |
| CN105964956B (en) * | 2016-05-31 | 2018-03-27 | 重庆钢铁(集团)有限责任公司 | A kind of steel ingot vacuum induction furnace smelting casting method |
| CN109458839A (en) * | 2018-12-06 | 2019-03-12 | 西安蓝海冶金设备有限公司 | A kind of semicontinuous vacuum induction casting furnace of industrial silicon |
| CN111947456A (en) * | 2019-05-17 | 2020-11-17 | 沈阳铸造研究所有限公司 | Continuous casting vacuum induction smelting furnace |
| CN111457724A (en) * | 2020-03-31 | 2020-07-28 | 宁波可可磁业股份有限公司 | Vacuum smelting furnace for neodymium-iron-boron alloy and using method thereof |
| CN111457724B (en) * | 2020-03-31 | 2021-08-06 | 宁波可可磁业股份有限公司 | Vacuum smelting furnace for neodymium-iron-boron alloy and using method thereof |
| CN112593101A (en) * | 2020-12-15 | 2021-04-02 | 江苏威拉里新材料科技有限公司 | High-temperature-resistant nickel-based alloy raw material processing and processing technology |
| CN112593101B (en) * | 2020-12-15 | 2022-02-25 | 江苏威拉里新材料科技有限公司 | High-temperature-resistant nickel-based alloy material processing equipment and processing method |
| CN113351841A (en) * | 2021-06-04 | 2021-09-07 | 江西华正智能装备有限公司 | Dual-mode alternative static anaerobic casting system |
| CN113894266A (en) * | 2021-09-16 | 2022-01-07 | 沈阳铸造研究所有限公司 | Multi-chamber semi-continuous vacuum casting furnace |
| CN113894266B (en) * | 2021-09-16 | 2024-01-19 | 沈阳铸造研究所有限公司 | Multichamber semicontinuous vacuum casting furnace |
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Application publication date: 20140212 |