CN103558564B - The on-line automatic fast electric parameter detection device of bulb lamp and detection method thereof - Google Patents
The on-line automatic fast electric parameter detection device of bulb lamp and detection method thereof Download PDFInfo
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- CN103558564B CN103558564B CN201310544353.3A CN201310544353A CN103558564B CN 103558564 B CN103558564 B CN 103558564B CN 201310544353 A CN201310544353 A CN 201310544353A CN 103558564 B CN103558564 B CN 103558564B
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Abstract
The invention discloses the on-line automatic fast electric parameter detection device of a kind of bulb lamp and detection method, be used for detecting the electrical quantity of bulb lamp, this bulb lamp is provided with bulb lamp firewire electrode and bulb lamp zero wire electrode, the PLC that this device is comprised electric parameter tester, is connected with electric parameter tester by bus, turret stations; Power-up tool mechanical arm, it is connected mutually with turret stations, and power-up tool mechanical arm comprises straight-line motion mechanism and is arranged on the power-up tool on straight-line motion mechanism, and power-up tool output terminal is connected with electric parameter tester; Relay, its input end is connected with PLC, and its output terminal is connected with power-up tool input end.The problem that the present invention can avoid manual testing to bring, and automatically can carry out electric parameters testing, result judgement to bulb lamp, realize the quick detection of electrical quantity, to meet the productive temp of whole assembling line.
Description
Technical field
The present invention be more particularly directed to the on-line automatic fast electric parameter detection device of a kind of bulb lamp and detection method thereof.
Background technology
In E27 series bulb lamp Assembling Production, whether the electrical property after checking whole Product Assembly by electrical parameters detection reliably connects, and electrical parameters detection is a requisite link in assembling.Need during electrical parameters detection to load 220V alternating current (live wire, zero line) on the corresponding electrode of E27 lamp holder, then test the electrical quantitys such as its electric current, power, power factor by special testing tool, filter out substandard product according to testing result.Existing detection method be off-line by manually each bulb lamp being screwed in E27 lamp socket in batches, then switch on power, by manually read test result and judge whether qualified.
There is following drawback in this detection method: is tested by lamp socket array, and engaged test place is large; Each product must pass through manual testing, and test intensity is large; Owing to being off-line test, product stream through assembling, rolling off the production line, store, the operation such as carrying just can enter detection, many links need human intervention, and workload is large, personnel cost is high, inefficiency.
Summary of the invention
The object of this invention is to provide the on-line automatic fast electric parameter detection device of a kind of bulb lamp and detection method thereof, avoid the problem that manual testing brings, and automatically can carry out electric parameters testing, result judgement to bulb lamp, realize the quick detection of electrical quantity, to meet the productive temp of whole assembling line.
In order to realize above object, the present invention is achieved by the following technical solutions:
The on-line automatic fast electric parameter detection device of a kind of bulb lamp, be used for detecting the electrical quantity of bulb lamp, this bulb lamp is provided with bulb lamp firewire electrode and bulb lamp zero wire electrode, the PLC that this device is comprised electric parameter tester, is connected with electric parameter tester by bus, be characterized in, also comprise:
Turret stations;
Power-up tool mechanical arm, it is connected mutually with turret stations, and described power-up tool mechanical arm comprises straight-line motion mechanism and is arranged on the power-up tool on straight-line motion mechanism, and described power-up tool output terminal is connected with electric parameter tester;
Relay, its input end is connected with PLC, and its output terminal is connected with power-up tool input end.
Described straight-line motion mechanism is cylinder or electric cylinder.
Described power-up tool comprises:
Jaw, is provided with jaw zero line contact inside it, described jaw zero line contact is connected with the 220V zero line of relay; Described jaw closes the contact of opening and controlling jaw zero line contact and bulb lamp zero wire electrode and is separated;
Detect live wire contact, it is arranged on above jaw.
Described detection live wire contact comprises protective cover, the upper cap be arranged on protective cover, be arranged in described protective cover and the top spring that emits interior profiling feeler at upper cover and be arranged between upper cap and protective cover; Described profiling feeler is connected with the 220V live wire of relay.
Described profiling feeler bottom and bulb lamp firewire electrode end suitable.
Adopt a detection method for the on-line automatic fast electric parameter detection device of above-mentioned bulb lamp, be characterized in, the method comprises following steps:
Step 1, power-up tool mechanical arm are in original state, and now the straight-line motion mechanism of vertical direction is in upper limit, and jaw is in open mode;
Step 2, be arranged on electric parameter tester other photoelectric sensor when detecting that turret stations has a bulb lamp workpiece, PLC controls to move down with the straight-line motion mechanism of power-up tool;
After step 3, power-up tool move down into certain distance, it detects live wire contact and first contacts with bulb lamp firewire electrode, and power-up tool continues to move down, the spring deformation in compression power-up tool;
After step 4, straight-line motion mechanism move down into lower limit, now detect live wire contact and bulb lamp firewire electrode reliable contacts, jaw zero line contact and bulb lamp zero wire electrode are in same level;
Step 5, jaw are closed, and jaw zero line contact contacts with bulb lamp zero wire electrode;
Step 6, relay are given and are detected live wire contact, the energising of jaw zero line contact;
Step 7, electric parameter tester are test result by USB (universal serial bus), and test data is real-time transmitted to PLC, and this test result of PLC compares with decision threshold, provide testing result and carry out the sorting of certified products and unacceptable product;
Step 8, relay are given and are detected live wire contact, the power-off of jaw zero line contact, and jaw is opened, and straight-line motion mechanism moves up, and gets back to initial position.
The present invention compared with prior art, has the following advantages:
Pick-up unit provided by the invention, together with the control integration of whole automatic production line, unifies cooperation control by PLC, realizes the robotization of electrical parameters detection.
Power-up tool of the present invention can power up to fast the lamp socket of bulb lamp, and carries out electric parameters testing, result judgement, realizes the quick detection of electrical quantity, to meet the productive temp of whole assembling line.
The present invention is when needs electrical parameters detection, PLC control power-up tool mechanical arm performs and moves down (realizing firewire electrode contact), clamping (realizing zero wire electrode contact), switches on power, controls the electrical quantity that electric parameter tester tests E27 series bulb lamp, by bus read test result, compare with decision threshold and make whether qualified judgement.
Powering up of pick-up unit of the present invention is controlled by PLC, is first to control power-up tool to make 220V live wire, zero line contact and E27 lamp holder respective electrode reliable contacts, then pilot relay performs the connection of 220V alternating current, to ensure the security of test process.
Accompanying drawing explanation
Fig. 1 is the system chart of the on-line automatic fast electric parameter detection device of a kind of bulb lamp of the present invention
Fig. 2 is the structural representation of the on-line automatic fast electric parameter detection device of a kind of bulb lamp of the present invention;
Fig. 3 is the schematic diagram of power-up tool mechanical arm original state of the present invention;
Fig. 4 is the structural representation that the present invention detects live wire contact;
Fig. 5 is the view after straight-line motion mechanism of the present invention moves down into lower limit;
Fig. 6 is the schematic diagram after power-up tool of the present invention contacts with bulb lamp.
Embodiment
Below in conjunction with accompanying drawing, by describing a preferably specific embodiment in detail, the present invention is further elaborated.
As shown in Figure 1, 2, the on-line automatic fast electric parameter detection device of a kind of bulb lamp, be used for detecting the electrical quantity of bulb lamp 1, this bulb lamp 1 is provided with bulb lamp firewire electrode 11 and bulb lamp zero wire electrode 12, the PLC3 that this device is comprised electric parameter tester 2, is connected with electric parameter tester 2 by bus, turret stations 4; Power-up tool mechanical arm 5, it is connected mutually with turret stations 4, described power-up tool mechanical arm 5 comprises straight-line motion mechanism 51 and is arranged on the power-up tool 52 on straight-line motion mechanism 51, described power-up tool 52 output terminal is connected with electric parameter tester 2, the model (the blue or green intelligence 8713BIT-RS485 in Qingdao) of this electric parameter tester 2; Relay 6, its input end is connected with PLC3, and its output terminal is connected with power-up tool 52 input end.
Described straight-line motion mechanism 51 is cylinder or electric cylinder.
As shown in Figure 3, power-up tool 52 comprises: jaw 521, is provided with jaw zero line contact 5211 inside it, and described jaw zero line contact 5211 is connected with the 220V zero line of relay 6; Described jaw 521 is closed to be opened the contact that controls jaw zero line contact 5211 and bulb lamp zero wire electrode 12 and is separated; Detect live wire contact 522, it is arranged on above jaw 521.
As shown in Figure 4, detect that live wire contact 522 comprises protective cover 5221, the upper cap 5222 be arranged on protective cover 5221, to be arranged in described protective cover 5221 and the top spring 5224 that emits the profiling feeler 5223 in 5222 at upper cover and be arranged between upper cap 5222 and protective cover 5221; Described profiling feeler 5223 is connected with the 220V live wire of relay 6.Described profiling feeler 5223 bottom and bulb lamp firewire electrode end suitable.
Adopt a detection method for the on-line automatic fast electric parameter detection device of the above-mentioned bulb lamp stated, its method comprises following steps:
Step 1, power-up tool mechanical arm 5 are in original state, and now the straight-line motion mechanism 51 of vertical direction is in upper limit, and jaw 521 is in open mode (see Fig. 3);
Step 2, be arranged on electric parameter tester 2 other photoelectric sensor when detecting that turret stations has a bulb lamp workpiece, PLC controls to move down with the straight-line motion mechanism 51 of power-up tool 52;
After step 3, power-up tool 52 move down into certain distance, it detects live wire contact 522 and first contacts with bulb lamp firewire electrode 11, and power-up tool 52 continues to move down, spring 5224 deformation (see Fig. 4) of compression power-up tool 52 li;
After step 4, straight-line motion mechanism 51 move down into lower limit, now detect live wire contact 522 and bulb lamp firewire electrode 11 reliable contacts, jaw zero line contact 5211 and bulb lamp zero wire electrode 12 in same level (see Fig. 5);
Step 5, jaw 521 close, and jaw zero line contact 5211 contacts (see Fig. 6) with bulb lamp zero wire electrode 12, and this jaw zero line contact 5211 has done contoured design with bulb lamp zero wire electrode 12 profile, ensure that reliable, safe contact;
Step 6, relay 6 are given and are detected live wire contact 522, jaw zero line contact 5211 is energized; For ensureing the reliable detection of electrical quantity, the energising retention time is that this time of nS(can be preset according to actual conditions in PLC);
Step 7, electric parameter tester 2 are test result by USB (universal serial bus), and test data is real-time transmitted to PLC, and this test result of PLC compares with decision threshold, provide testing result and carry out the sorting of certified products and unacceptable product;
Step 8, relay are given and are detected live wire contact 522, the power-off of jaw zero line contact 5211, and jaw 521 is opened, and straight-line motion mechanism 51 moves up, and gets back to initial position.
In sum, a kind of on-line automatic fast electric parameter detection device of bulb lamp of the present invention and installation method, avoid the problem that manual testing brings, and automatically can carry out electric parameters testing, result judgement to bulb lamp, realize the quick detection of electrical quantity, to meet the productive temp of whole assembling line.
Although content of the present invention has done detailed introduction by above preferred embodiment, will be appreciated that above-mentioned description should not be considered to limitation of the present invention.After those skilled in the art have read foregoing, for multiple amendment of the present invention and substitute will be all apparent.Therefore, protection scope of the present invention should be limited to the appended claims.
Claims (5)
1. the on-line automatic fast electric parameter detection device of bulb lamp, be used for detect bulb lamp (1) electrical quantity, this bulb lamp (1) is provided with bulb lamp firewire electrode (11) and bulb lamp zero wire electrode (12), the PLC(3 that this device is comprised electric parameter tester (2), is connected with electric parameter tester (2) by bus), it is characterized in that, also comprise:
Turret stations (4);
Power-up tool mechanical arm (5), it is connected mutually with turret stations (4), described power-up tool mechanical arm (5) comprises straight-line motion mechanism (51) and is arranged on the power-up tool (52) on straight-line motion mechanism (51), and described power-up tool (52) output terminal is connected with electric parameter tester (2);
Relay (6), its input end and PLC(3) be connected, its output terminal is connected with power-up tool (52) input end;
Described power-up tool (52) comprises:
Jaw (521), is provided with jaw zero line contact (5211) inside it, described jaw zero line contact (5211) is connected with the 220V zero line of relay (6); Described jaw (521) is closed to be opened the contact that controls jaw zero line contact (5211) and bulb lamp zero wire electrode (12) and is separated;
Detect live wire contact (522), it is arranged on jaw (521) top.
2. pick-up unit as claimed in claim 1, it is characterized in that, described straight-line motion mechanism (51) is cylinder or electric cylinder.
3. the on-line automatic fast electric parameter detection device of bulb lamp as claimed in claim 1, it is characterized in that, described detection live wire contact (522) comprises protective cover (5221), the upper cap (5222) be arranged on protective cover (5221), to be arranged in described protective cover (5221) and the top profiling feeler (5223) that is positioned at upper cap (5222) and the spring (5224) that is arranged between upper cap (5222) and protective cover (5221); Described profiling feeler (5223) is connected with the 220V live wire of relay (6).
4. the on-line automatic fast electric parameter detection device of bulb lamp as claimed in claim 3, is characterized in that, described profiling feeler (5223) bottom and bulb lamp firewire electrode end suitable.
5. adopt a detection method for the on-line automatic fast electric parameter detection device of bulb lamp as claimed in claim 1, it is characterized in that, the method comprises following steps:
Step 1, power-up tool mechanical arm (5) are in original state, and now the straight-line motion mechanism (51) of vertical direction is in upper limit, and jaw (521) is in open mode;
Step 2, be arranged on electric parameter tester (2) other photoelectric sensor when detecting that turret stations has a bulb lamp workpiece, PLC controls to move down with the straight-line motion mechanism (51) of power-up tool (52);
After step 3, power-up tool (52) move down into certain distance, it detects live wire contact (522) and first contacts with bulb lamp firewire electrode (11), and power-up tool (52) continues to move down, spring (5224) deformation that compression power-up tool (52) is inner;
After step 4, straight-line motion mechanism (51) move down into lower limit, now detect live wire contact (522) and bulb lamp firewire electrode (11) reliable contacts, jaw zero line contact (5211) and bulb lamp zero wire electrode (12) are in same level;
Step 5, jaw (521) are closed, and jaw zero line contact (5211) contacts with bulb lamp zero wire electrode (12);
Step 6, relay (6) are given and are detected live wire contact (522), jaw zero line contact (5211) energising;
Step 7, electric parameter tester (2) are test result by USB (universal serial bus), and test data is real-time transmitted to PLC, and this test result of PLC compares with decision threshold, provide testing result and carry out the sorting of certified products and unacceptable product;
Step 8, relay are given and are detected live wire contact (522), jaw zero line contact (5211) power-off, and jaw (521) is opened, and straight-line motion mechanism (51) moves up, and gets back to initial position.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310544353.3A CN103558564B (en) | 2013-11-06 | 2013-11-06 | The on-line automatic fast electric parameter detection device of bulb lamp and detection method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310544353.3A CN103558564B (en) | 2013-11-06 | 2013-11-06 | The on-line automatic fast electric parameter detection device of bulb lamp and detection method thereof |
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| Publication Number | Publication Date |
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| CN103558564A CN103558564A (en) | 2014-02-05 |
| CN103558564B true CN103558564B (en) | 2016-04-06 |
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| CN201310544353.3A Expired - Fee Related CN103558564B (en) | 2013-11-06 | 2013-11-06 | The on-line automatic fast electric parameter detection device of bulb lamp and detection method thereof |
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| CN107617867A (en) * | 2017-10-26 | 2018-01-23 | 宁波市惠力诚仪表有限公司 | Traversing arm assemble mechanism |
| CN108196095A (en) * | 2017-12-20 | 2018-06-22 | 马鞍山市鑫龙特钢有限公司 | A kind of LED bulb illumination testing apparatus |
Citations (5)
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| CN201333449Y (en) * | 2008-12-12 | 2009-10-28 | 浙江深度光电科技有限公司 | Automatic detecting control system of energy-saving lamp |
| KR20110013107A (en) * | 2009-08-02 | 2011-02-09 | (주)큐엠씨 | Led chip sorting apparatus |
| CN102896494A (en) * | 2012-11-07 | 2013-01-30 | 上海无线电设备研究所 | Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp |
| CN202710178U (en) * | 2012-06-20 | 2013-01-30 | 广东天下行光电有限公司 | Photoelectric detection device of LED light source module |
| CN103331607A (en) * | 2013-06-18 | 2013-10-02 | 杭州中为光电技术股份有限公司 | Automatic assembling and testing device for LED (Light-Emitting Diode) bulb lamp |
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2013
- 2013-11-06 CN CN201310544353.3A patent/CN103558564B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201333449Y (en) * | 2008-12-12 | 2009-10-28 | 浙江深度光电科技有限公司 | Automatic detecting control system of energy-saving lamp |
| KR20110013107A (en) * | 2009-08-02 | 2011-02-09 | (주)큐엠씨 | Led chip sorting apparatus |
| CN202710178U (en) * | 2012-06-20 | 2013-01-30 | 广东天下行光电有限公司 | Photoelectric detection device of LED light source module |
| CN102896494A (en) * | 2012-11-07 | 2013-01-30 | 上海无线电设备研究所 | Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp |
| CN103331607A (en) * | 2013-06-18 | 2013-10-02 | 杭州中为光电技术股份有限公司 | Automatic assembling and testing device for LED (Light-Emitting Diode) bulb lamp |
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