CN103558564A - Bulb lamp on-line automatic rapid electrical parameter detecting device and method - Google Patents
Bulb lamp on-line automatic rapid electrical parameter detecting device and method Download PDFInfo
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- CN103558564A CN103558564A CN201310544353.3A CN201310544353A CN103558564A CN 103558564 A CN103558564 A CN 103558564A CN 201310544353 A CN201310544353 A CN 201310544353A CN 103558564 A CN103558564 A CN 103558564A
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Abstract
The invention discloses a bulb lamp on-line automatic rapid electrical parameter detecting device and method which are used for detecting electrical parameters of a bulb lamp. The bulb lamp is provided with a bulb lamp live line electrode and a bulb lamp null line electrode, the detecting device comprises an electrical parameter tester, a PLC connected with the parameter tester through a bus, a rotary table station, a power-on tool manipulator and a relay. The power-on tool manipulator is connected with the rotary table station and comprises a straight-line motion mechanism and a power-on tool installed on the straight-line motion mechanism, and the output end of the power-on tool is connected with the electrical parameter tester. The input end of the relay is connected with the PLC, and the output end of the relay is connected with the input end of the power-on tool. The bulb lamp on-line automatic rapid electrical parameter detecting device and method can avoid problems brought by manual testing, also automatically perform electrical parameter testing and result judging on the bulb lamp and achieve rapid detection on the electrical parameters to meet the production takt of an overall assembling line.
Description
Technical field
The present invention be more particularly directed to the on-line automatic fast electric parameter detection device of a kind of bulb lamp and detection method thereof.
Background technology
Whether, in E27 series bulb lamp Assembling Production, by electrical parameters detection, check the electrical property after whole Product Assembly reliably to connect, electrical parameters detection is a requisite link in assembling.During electrical parameters detection, need to load 220V alternating current (live wire, zero line) on the corresponding electrode of E27 lamp holder, then by special-purpose testing tool, test the electrical quantitys such as its electric current, power, power factor, according to testing result, filter out substandard product.Existing detection method be off-line by manually each bulb lamp is screwed in E27 lamp socket in batches, then switch on power, by manually read test result and judge whether qualified.
There is following drawback in this detection method: by lamp socket array, test, engaged test place is large; Each product must pass through manual testing, and test intensity is large; Owing to being off-line test, product stream through assembling, roll off the production line, store, the operation such as carrying just can enter detection, many links need human intervention, workload is large, personnel cost is high, inefficiency.
Summary of the invention
The object of this invention is to provide the on-line automatic fast electric parameter detection device of a kind of bulb lamp and detection method thereof, the problem of avoiding manual testing to bring, and can automatically to bulb lamp, carry out electric parameters testing, result judgement, realize the fast detecting of electrical quantity, to meet the productive temp of whole assembling line.
In order to realize above object, the present invention is achieved by the following technical solutions:
The on-line automatic fast electric parameter detection device of a kind of bulb lamp, be used for detecting the electrical quantity of bulb lamp, this bulb lamp is provided with bulb lamp firewire electrode and bulb lamp zero wire electrode, the PLC that this device comprises electric parameter tester, is connected with electric parameter tester by bus, be characterized in, also comprise:
Turret stations;
Power-up tool mechanical arm, it is connected mutually with turret stations, and described power-up tool mechanical arm comprises straight-line motion mechanism and is arranged on the power-up tool on straight-line motion mechanism, and described power-up tool output terminal is connected with electric parameter tester;
Relay, its input end is connected with PLC, and its output terminal is connected with power-up tool input end.
Described straight-line motion mechanism is cylinder or electric cylinder.
Described power-up tool comprises:
Jaw, its inner side is provided with jaw zero line contact, and described jaw zero line contact is connected with the 220V zero line of relay; Described jaw closure is opened and is controlled the contact of jaw zero line contact and bulb lamp zero wire electrode and separated;
Detect live wire contact, it is arranged on jaw top.
Described detection live wire contact comprises protective cover, be arranged on upper cap on protective cover, be arranged in described protective cover and the profiling feeler of top in upper cover emits and be arranged on upper cap and protective cover between spring; Described profiling feeler is connected with the 220V live wire of relay.
Described profiling feeler bottom and bulb lamp firewire electrode end are suitable.
A detection method for the on-line automatic fast electric parameter detection device of above-mentioned bulb lamp, is characterized in, the method comprises following steps:
Step 1, power-up tool mechanical arm are in original state, and now the straight-line motion mechanism of vertical direction is in upper limit, and jaw is in open mode;
Step 2, when being arranged on the other photoelectric sensor of electric parameter tester and turret stations being detected and have bulb lamp workpiece, the straight-line motion mechanism that PLC controls with power-up tool moves down;
Step 3, power-up tool move down into after certain distance, and it detects live wire contact and first contacts with bulb lamp firewire electrode, and power-up tool continues to move down, the spring deformation in compression power-up tool;
Step 6, relay are given and are detected live wire contact, the energising of jaw zero line contact;
Step 7, electric parameter tester by USB (universal serial bus), are real-time transmitted to PLC test data test result, and this test result and decision threshold comparison for PLC, provide testing result and carry out the sorting of certified products and unacceptable product;
Step 8, relay are given and are detected live wire contact, the power-off of jaw zero line contact, and jaw is opened, and straight-line motion mechanism moves up, and gets back to initial position.
The present invention compared with prior art, has the following advantages:
Together with the control integration of pick-up unit provided by the invention and whole automatic production line, by unified coordination of PLC, controlled, realize the robotization of electrical parameters detection.
Power-up tool of the present invention can power up to fast the lamp socket of bulb lamp, and carries out electric parameters testing, result judgement, realizes the fast detecting of electrical quantity, to meet the productive temp of whole assembling line.
The present invention is when needs electrical parameters detection, PLC controls power-up tool mechanical arm and carries out the electrical quantity that moves down (realizing firewire electrode contact), clamping (realizing zero wire electrode contact), switches on power, controls electric parameter tester test E27 series bulb lamp, by bus read test result, relatively make whether qualified judgement with decision threshold.
Powering up by PLC of pick-up unit of the present invention controlled, be first to control power-up tool 220V live wire, zero line contact are reliably contacted with E27 lamp holder respective electrode, then the connection of pilot relay execution 220V alternating current, to guarantee the security of test process.
Accompanying drawing explanation
Fig. 1 is the system chart of the on-line automatic fast electric parameter detection device of a kind of bulb lamp of the present invention
Fig. 2 is the structural representation of the on-line automatic fast electric parameter detection device of a kind of bulb lamp of the present invention;
Fig. 3 is the schematic diagram of power-up tool mechanical arm original state of the present invention;
Fig. 4 is the structural representation that the present invention detects live wire contact;
Fig. 5 is that straight-line motion mechanism of the present invention moves down into the view after lower limit;
Fig. 6 is the schematic diagram after power-up tool of the present invention contacts with bulb lamp.
Embodiment
Below in conjunction with accompanying drawing, by describing a preferably specific embodiment in detail, the present invention is further elaborated.
As shown in Figure 1, 2, the on-line automatic fast electric parameter detection device of a kind of bulb lamp, be used for detecting the electrical quantity of bulb lamp 1, this bulb lamp 1 is provided with bulb lamp firewire electrode 11 and bulb lamp zero wire electrode 12, the PLC3 that this device comprises electric parameter tester 2, is connected with electric parameter tester 2 by bus, turret stations 4; Power-up tool mechanical arm 5, it is connected mutually with turret stations 4, described power-up tool mechanical arm 5 comprises straight-line motion mechanism 51 and is arranged on the power-up tool 52 on straight-line motion mechanism 51, described power-up tool 52 output terminals are connected with electric parameter tester 2, the model of this electric parameter tester 2 (the blue or green intelligence 8713BIT-RS485 in Qingdao); Relay 6, its input end is connected with PLC3, and its output terminal is connected with power-up tool 52 input ends.
Described straight-line motion mechanism 51 is cylinder or electric cylinder.
As shown in Figure 3, power-up tool 52 comprises: jaw 521, and its inner side is provided with jaw zero line contact 5211, and described jaw zero line contact 5211 is connected with the 220V zero line of relay 6; Described jaw 521 closures are opened and are controlled the contact of jaw zero line contact 5211 and bulb lamp zero wire electrode 12 and separated; Detect live wire contact 522, it is arranged on jaw 521 tops.
As shown in Figure 4, detect live wire contact 522 comprise protective cover 5221, be arranged on upper cap 5222 on protective cover 5221, be arranged in described protective cover 5221 and top upper cover emit the profiling feeler 5223 in 5222 and be arranged on upper cap 5222 and protective cover 5221 between spring 5224; Described profiling feeler 5223 is connected with the 220V live wire of relay 6.Described profiling feeler 5223 bottoms and bulb lamp firewire electrode end are suitable.
A detection method for the on-line automatic fast electric parameter detection device of the above-mentioned bulb lamp of stating, its method comprises following steps:
Step 1, power-up tool mechanical arm 5 are in original state, and now the straight-line motion mechanism 51 of vertical direction is in upper limit, and jaw 521 is in open mode (referring to Fig. 3);
Step 2, when being arranged on the other photoelectric sensors of electric parameter tester 2 and turret stations being detected and have bulb lamp workpiece, the straight-line motion mechanism 51 that PLC controls with power-up tool 52 moves down;
Step 3, power-up tool 52 move down into after certain distance, and it detects live wire contact 522 and first contacts with bulb lamp firewire electrode 11, and power-up tool 52 continues to move down, spring 5224 deformation (referring to Fig. 4) that compression power-up tool is 52 li;
Step 6, relay 6 are given and are detected live wire contact 522,5211 energisings of jaw zero line contact; For guaranteeing the reliable detection of electrical quantity, the energising retention time is that this time of nS(can be preset according to actual conditions in PLC);
Step 7, electric parameter tester 2 by USB (universal serial bus), are real-time transmitted to PLC test data test result, and this test result and decision threshold comparison for PLC, provide testing result and carry out the sorting of certified products and unacceptable product;
Step 8, relay are given and are detected live wire contact 522,5211 power-off of jaw zero line contact, and jaw 521 is opened, and straight-line motion mechanism 51 moves up, and gets back to initial position.
In sum, the on-line automatic fast electric parameter detection device of a kind of bulb lamp of the present invention and installation method, the problem of avoiding manual testing to bring, and can automatically to bulb lamp, carry out electric parameters testing, result judgement, realize the fast detecting of electrical quantity, to meet the productive temp of whole assembling line.
Although content of the present invention has been done detailed introduction by above preferred embodiment, will be appreciated that above-mentioned description should not be considered to limitation of the present invention.Those skilled in the art, read after foregoing, for multiple modification of the present invention with to substitute will be all apparent.Therefore, protection scope of the present invention should be limited to the appended claims.
Claims (6)
1. the on-line automatic fast electric parameter detection device of bulb lamp, be used for detecting the electrical quantity of bulb lamp (1), this bulb lamp (1) is provided with bulb lamp firewire electrode (11) and bulb lamp zero wire electrode (12), the PLC(3 that this device comprises electric parameter tester (2), is connected with electric parameter tester (2) by bus), it is characterized in that, also comprise:
Turret stations (4);
Power-up tool mechanical arm (5), it is connected mutually with turret stations (4), described power-up tool mechanical arm (5) comprises straight-line motion mechanism (51) and is arranged on the power-up tool (52) on straight-line motion mechanism (51), and described power-up tool (52) output terminal is connected with electric parameter tester (2);
Relay (6), its input end and PLC(3) be connected, its output terminal is connected with power-up tool (52) input end.
2. pick-up unit as claimed in claim 1, is characterized in that, described straight-line motion mechanism (51) is cylinder or electric cylinder.
3. the on-line automatic fast electric parameter detection device of bulb lamp as claimed in claim 1, is characterized in that, described power-up tool (52) comprises:
Jaw (521), its inner side is provided with jaw zero line contact (5211), and described jaw zero line contact (5211) is connected with the 220V zero line of relay (6); Described jaw (521) closure is opened and is controlled the contact of jaw zero line contact (5211) and bulb lamp zero wire electrode (12) and separated;
Detect live wire contact (522), it is arranged on jaw (521) top.
4. the on-line automatic fast electric parameter detection device of bulb lamp as claimed in claim 3, it is characterized in that, described detection live wire contact (522) comprises protective cover (5221), be arranged on upper cap (5222) on protective cover (5221), be arranged in described protective cover (5221) and top be positioned at upper cover emit the profiling feeler (5223) of (5222) and be arranged on upper cap (5222) and protective cover (5221) between spring (5224); Described profiling feeler (5223) is connected with the 220V live wire of relay (6).
5. the on-line automatic fast electric parameter detection device of bulb lamp as claimed in claim 4, is characterized in that, described profiling feeler (5223) bottom and bulb lamp firewire electrode end are suitable.
6. adopt a detection method for the on-line automatic fast electric parameter detection device of bulb lamp as claimed in claim 1, it is characterized in that, the method comprises following steps:
Step 1, power-up tool mechanical arm (5) are in original state, and now the straight-line motion mechanism of vertical direction (51) is in upper limit, and jaw (521) is in open mode;
Step 2, when being arranged on the other photoelectric sensor of electric parameter tester (2) and turret stations being detected and have bulb lamp workpiece, the straight-line motion mechanism (51) that PLC controls with power-up tool (52) moves down;
Step 3, power-up tool (52) move down into after certain distance, and it detects live wire contact (522) and first contacts with bulb lamp firewire electrode (11), and power-up tool (52) continues to move down, inner spring (5224) deformation of compression power-up tool (52);
Step 4, straight-line motion mechanism (51) move down into after lower limit, now detect live wire contact (522) and reliably contact with bulb lamp firewire electrode (11), and jaw zero line contact (5211) and bulb lamp zero wire electrode (12) are in same level;
Step 5, jaw (521) closure, jaw zero line contact (5211) contacts with bulb lamp zero wire electrode (12);
Step 6, relay (6) are given and are detected live wire contact (522), jaw zero line contact (5211) energising;
Step 7, electric parameter tester (2) by USB (universal serial bus), are real-time transmitted to PLC test data test result, and this test result and decision threshold comparison for PLC, provide testing result and carry out the sorting of certified products and unacceptable product;
Step 8, relay are given and are detected live wire contact (522), jaw zero line contact (5211) power-off, and jaw (521) is opened, and straight-line motion mechanism (51) moves up, and gets back to initial position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310544353.3A CN103558564B (en) | 2013-11-06 | 2013-11-06 | The on-line automatic fast electric parameter detection device of bulb lamp and detection method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310544353.3A CN103558564B (en) | 2013-11-06 | 2013-11-06 | The on-line automatic fast electric parameter detection device of bulb lamp and detection method thereof |
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| CN103558564A true CN103558564A (en) | 2014-02-05 |
| CN103558564B CN103558564B (en) | 2016-04-06 |
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| CN201310544353.3A Expired - Fee Related CN103558564B (en) | 2013-11-06 | 2013-11-06 | The on-line automatic fast electric parameter detection device of bulb lamp and detection method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107617867A (en) * | 2017-10-26 | 2018-01-23 | 宁波市惠力诚仪表有限公司 | Traversing arm assemble mechanism |
| CN108196095A (en) * | 2017-12-20 | 2018-06-22 | 马鞍山市鑫龙特钢有限公司 | A kind of LED bulb illumination testing apparatus |
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| CN201333449Y (en) * | 2008-12-12 | 2009-10-28 | 浙江深度光电科技有限公司 | Automatic detecting control system of energy-saving lamp |
| KR20110013107A (en) * | 2009-08-02 | 2011-02-09 | (주)큐엠씨 | Led chip sorting apparatus |
| CN102896494A (en) * | 2012-11-07 | 2013-01-30 | 上海无线电设备研究所 | Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp |
| CN202710178U (en) * | 2012-06-20 | 2013-01-30 | 广东天下行光电有限公司 | Photoelectric detection device of LED light source module |
| CN103331607A (en) * | 2013-06-18 | 2013-10-02 | 杭州中为光电技术股份有限公司 | Automatic assembling and testing device for LED (Light-Emitting Diode) bulb lamp |
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2013
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Patent Citations (5)
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| CN201333449Y (en) * | 2008-12-12 | 2009-10-28 | 浙江深度光电科技有限公司 | Automatic detecting control system of energy-saving lamp |
| KR20110013107A (en) * | 2009-08-02 | 2011-02-09 | (주)큐엠씨 | Led chip sorting apparatus |
| CN202710178U (en) * | 2012-06-20 | 2013-01-30 | 广东天下行光电有限公司 | Photoelectric detection device of LED light source module |
| CN102896494A (en) * | 2012-11-07 | 2013-01-30 | 上海无线电设备研究所 | Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107617867A (en) * | 2017-10-26 | 2018-01-23 | 宁波市惠力诚仪表有限公司 | Traversing arm assemble mechanism |
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| CN103558564B (en) | 2016-04-06 |
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