CN103551384A - Preparation method of copper-zinc composite plates and strips - Google Patents
Preparation method of copper-zinc composite plates and strips Download PDFInfo
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- CN103551384A CN103551384A CN201310485338.6A CN201310485338A CN103551384A CN 103551384 A CN103551384 A CN 103551384A CN 201310485338 A CN201310485338 A CN 201310485338A CN 103551384 A CN103551384 A CN 103551384A
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Abstract
The invention discloses a preparation method of copper-zinc composite plates and strips. The method comprises the following steps of 1) removing surface impurities of zinc ingots and then smelting the zinc ingots at 420-480 DEG C to obtain liquid zinc; 2) manufacturing the liquid zinc obtained in the step 1) into semi-solid slurry; 3) pouring the slurry obtained in the step 2) onto preheated copper plates and then performing rolling to obtain the copper-zinc composite plates and strips. According to the preparation method of the copper-zinc composite plates and strips, firstly, the liquid zinc is made into the semi-solid slurry and then metallurgically composited with solid copper under pressure, the bonding interface layer is relatively thin and thinner than 10 mu m, so that the problems of low strength of composite plates and large thickness of the bonding interface layers due to the preparation process of directly compositing the liquid zinc with the copper plates can be solved, the metallurgical bonding quality of the copper-zinc composite plates and strips can be improved significantly, the strength of the copper-zinc composite plates and strips can be effectively improved and continuous production can be achieved.
Description
Technical field
The invention belongs to composite board technical field, be specifically related to a kind of preparation method of copper zinc complex plate strip.
Background technology
Two (many) layers metallic composite is to utilize complex technique to make two or more physics, chemistry, metal that mechanical property is different on interface, realize metallurgical binding firmly and a kind of new material of preparing, this composite can keep the original performance characteristic of layers of material, make again its physics, chemistry, mechanical property more superior than homogenous material, improve the combination property of material.The milling method of composite plate, band has hot rolling composite algorithm, cold rolling composite algorithm, powder rolling composite algorithm, asymmetrical rolling composite algorithm, sandwich rolling method, blast composite algorithm etc., these methods are because of problems such as its lumber recovery are low, production process is long, composite quality is unstable, finished product coil diameter is little, make the production cost of composite metal band high, restricted the development of industry.
Mechanical property and the copper strips of zinc and zinc alloy are close, and zinc resource is abundant, low compared with copper price, become the focus of Recent study with zinc for copper.Current both at home and abroad less to the research of copper zinc complex plate strip, Gu and main preparation methods mainly contain that rolling is compound, compound, the solid-composite algorithm such as Diffusion Welding is compound of exploding.As patent CN102145447B discloses a kind of preparation method of zinc-copper composite strip, that the brass band preparing and the rolling of zinc band is compound, the zinc-copper composite strip of preparation has applicable mechanical property, can replace traditional brass H68, the use of H65, significantly reduces costs; But the bond strength that the method forms is not enough, affects the mechanical property of complex plate strip, and there is the problems such as technological process length, complicated operation, production environment is poor.
Summary of the invention
The preparation method that the object of this invention is to provide a kind of copper zinc complex plate strip, has solved directly zine plate and copper coin has been carried out to the low problem of composite plate intensity that bond strength deficiency that compound tense causes causes.
In order to realize above object, the technical solution adopted in the present invention is: a kind of preparation method of copper zinc complex plate strip, comprises the following steps:
1) zinc ingot metal is removed after surface impurity, under 420~480 ℃ of conditions, carried out melting, form zinc liquid;
2) step 1) gained zinc liquid is made to semi-solid slurry;
3) by step 2) gained slurry is cast on the copper coin after preheating, and rolling is pulled out, and obtains.
The temperature of preheating described in step 3) is 400~600 ℃.The object of copper coin being carried out to preheating is the temperature difference between copper zinc while reducing cast; If the preheat temperature of copper coin is too low, do not reach the effect of preheating; Ruo Taigao, can cause surface oxidation serious, hinders diffusion, is unfavorable for metallurgical binding.
Copper coin described in step 3) is process surface treatment before preheating.
Described surface treatment is to make copper coin pass through successively polishing, alkali cleaning, washing, pickling, washing, alcohol cleaning treatment.
The roll drafts of rolling described in step 3) is 20%~50%.
Mill speed described in step 3) is 50~100mm/min.
A kind of complex plate strip casting apparatus of realizing above-mentioned preparation method, comprise crucible, vibration pulping device, heat conduction roller and rolling device, the bottom of described crucible is provided with liquid outlet, this liquid outlet is connected with the liquid-inlet of vibration pulping device, and the slurry outlet of described vibration pulping device is to Continuous Casting Square to inclination; Described heat conduction roller is positioned at the below of the slurry outlet of vibration pulping device, for making base plate access carry out the slurry of the slurry outlet of self-excited oscillation pulping device; Described heat conduction roller and rolling device are along Continuous Casting Square to being arranged in order.
In described crucible, be provided with and control the stopper that liquid outlet opens and closes.
Complex plate strip casting apparatus, adopt vibration pulping device and traditional casting apparatus to be coupled, prepare fast satisfactory high-quality semi solid slurry, semisolid-solid-state metal composite and the continuous production of complex plate strip have been realized, greatly improved the production efficiency of complex plate strip, simple to operation, be applicable to large-scale industrial production.
The preparation method of copper zinc complex plate strip of the present invention, zinc liquid is first made to semi-solid slurry, under stress metallurgical compound with In Crystal Solid Copper again, reduce the pouring temperature of zinc liquid, carry out semisolid cast, effectively reduce the temperature difference between copper zinc, the diffusion of copper zinc slowly, easily form copper zinc solid solution, finally form metallurgical binding and do not form intermetallic compound; Required time when shortening copper zinc solid/liquid interfaces and reaching thermal balance, the heat that copper coin is warmed up to the required absorption of thermal equilibrium temperature reduces, the energy that zinc liquid discharges when solidifying reduces, reduce copper zinc diffusion rate and shorten diffusion time, combination interface layer easily forms solid solution, the combination interface layer forming is thinner, and thickness is lower than 10 μ m; Solved directly zinc liquid and copper coin have been carried out to the problem that combination interface layer is thicker, composite plate intensity is low that compound tense causes; Greatly improve the intensity of complex plate strip; In addition, semisolid metal processing technology can integrate with mutually with nearly clean process technology, can produce the complex parts blank of high-quality, this precision, satisfactory mechanical property.
The preparation method of copper zinc complex plate strip of the present invention, has solved the problems such as copper zinc laminating production environment is poor, technological process is long, efficiency is low, has obviously improved the metallurgical binding quality of copper zinc complex plate strip; Effectively improve the intensity of copper zinc complex plate strip, and realize continuously and producing.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment 1 complex plate strip casting apparatus used.
The specific embodiment
Below in conjunction with the specific embodiment, the present invention is further illustrated.
Embodiment 1
The preparation method of the copper zinc complex plate strip of the present embodiment, comprises the following steps:
1) zinc ingot metal is removed after surface impurity, under 480 ℃ of conditions, carried out melting, form zinc liquid;
2) step 1) gained zinc liquid is made to semi-solid slurry;
3) by the preheating under 400 ℃ of conditions of surface treated copper coin, by step 2) gained slurry is cast on the copper coin after preheating, the roll rolling that is 50% through drafts, mill speed is 75mm/min, obtains.
The complex plate strip casting apparatus of realizing above-mentioned preparation method of the present embodiment, as shown in Figure 1, comprise crucible 1, vibration pulping device 9, heat conduction roller 8 and rolling device 5, the bottom of described crucible 1 is provided with liquid outlet, this liquid outlet is connected with the liquid-inlet of vibration pulping device 9, and the slurry outlet of described vibration pulping device 9 is to Continuous Casting Square to inclination; Described heat conduction roller 8 is positioned at the below of the slurry outlet of vibration pulping device 9, for making base plate access carry out the slurry 4 of the slurry outlet of self-excited oscillation pulping device; Described heat conduction roller 8 and rolling device 5 are along Continuous Casting Square to being arranged in order.In described crucible 1, be provided with and control the stopper 2 that liquid outlet opens and closes.
The complex plate strip casting apparatus of the present embodiment, during work, as shown in Figure 1, puts into crucible 1 by the zinc ingot metal of removing surface impurity, under 480 ℃ of conditions, carries out melting, forms zinc liquid 3; Open stopper 2, zinc liquid 3 flows into vibration pulping device 9, forms semi-solid slurry 4; Slurries by vibration pulping device 4 export, and semi-solid slurry 4 is cast on the copper coin 7 after preheat roll 8 preheatings, after rolling device 5 rollings, pull out, and obtain copper zinc complex plate strip 6.
The preparation method of the copper zinc complex plate strip of the present embodiment, comprises the following steps:
1) zinc ingot metal is removed after surface impurity, under 420 ℃ of conditions, carried out melting, form zinc liquid;
2) step 1) gained zinc liquid is made to semi-solid slurry;
3) by the preheating under 500 ℃ of conditions of surface treated copper coin, by step 2) gained slurry is cast on the copper coin after preheating, the roll rolling that is 35% through drafts, mill speed is 100mm/min, obtains.
The complex plate strip casting apparatus of realizing above-mentioned preparation method of the present embodiment is with embodiment 1.
The preparation method of the copper zinc complex plate strip of the present embodiment, comprises the following steps:
1) zinc ingot metal is removed after surface impurity, under 450 ℃ of conditions, carried out melting, form zinc liquid;
2) step 1) gained zinc liquid is made to semi-solid slurry;
3) by the preheating under 600 ℃ of conditions of surface treated copper coin, by step 2) gained slurry is cast on the copper coin after preheating, the roll rolling that is 20% through drafts, mill speed is 50mm/min, obtains.
The complex plate strip casting apparatus of realizing above-mentioned preparation method of the present embodiment is with embodiment 1.
Experimental example
This experimental example detects embodiment 1~3 gained copper zinc complex plate strip, and compares with comparative example, and result is as shown in table 1.Wherein, comparative example is for directly to carry out compound method gained copper zinc composite plate (liquid-solid) by liquid Zn and copper coin.
Table 1 embodiment 1~3 gained copper zinc complex plate strip testing result
Project | Detection method | Embodiment 1 | |
|
Comparative example |
Combination interface layer thickness, μ m | ESEM | 7 | 5 | 8 | 62 |
Complex plate strip bond strength, MPa | Peel strength | 56 | 78 | 60 | 48 |
Claims (6)
1. a preparation method for copper zinc complex plate strip, is characterized in that: comprise the following steps:
1) zinc ingot metal is removed after surface impurity, under 420~480 ℃ of conditions, carried out melting, form zinc liquid;
2) step 1) gained zinc liquid is made to semi-solid slurry;
3) by step 2) gained slurry is cast on the copper coin after preheating, and rolling is pulled out, and obtains.
2. the preparation method of copper zinc complex plate strip according to claim 1, is characterized in that: the temperature of preheating described in step 3) is 400~600 ℃.
3. the preparation method of copper zinc complex plate strip according to claim 1, is characterized in that: copper coin described in step 3) is process surface treatment before preheating.
4. the preparation method of copper zinc complex plate strip according to claim 3, is characterized in that: described surface treatment is to make copper coin pass through successively polishing, alkali cleaning, washing, pickling, washing, alcohol cleaning treatment.
5. the preparation method of copper zinc complex plate strip according to claim 1, is characterized in that: the roll drafts of rolling described in step 3) is 20%~50%.
6. the preparation method of copper zinc complex plate strip according to claim 1, is characterized in that: mill speed described in step 3) is 50~100mm/min.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107282915A (en) * | 2017-07-06 | 2017-10-24 | 兰州理工大学 | The semisolid printing forming method of aluminium base ply-metal |
CN108015284A (en) * | 2016-10-31 | 2018-05-11 | 宝山钢铁股份有限公司 | A kind of complex plate strip using pre-add hot mode sprays preparation facilities and preparation method |
CN113134580A (en) * | 2021-04-26 | 2021-07-20 | 兰州理工大学 | Preparation method and preparation device of metal semi-solid non-dendritic crystal slurry |
CN113787097A (en) * | 2021-09-10 | 2021-12-14 | 海宁市新业金属制品有限公司 | Production method and equipment for continuous casting and rolling of zinc plate |
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CN102284784A (en) * | 2011-05-26 | 2011-12-21 | 南昌航空大学 | Preparation method of copper-steel composite plate |
CN102581573A (en) * | 2012-03-19 | 2012-07-18 | 沈阳航新金属复合科技有限公司 | Method for hot-rolling and preparing composite plates by means of hot spraying preset brazing filler materials |
CN102671942A (en) * | 2012-03-05 | 2012-09-19 | 江苏大学 | Preparation method for copper-steel composite |
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CN1628916A (en) * | 2000-06-19 | 2005-06-22 | 东北大学 | Rolling method and apparatus for combining liquid-solid dissimilar metals |
CN101259583A (en) * | 2008-04-25 | 2008-09-10 | 兰溪市金铎贵金属材料有限公司 | Method for preparing special-shaped composite contact tape |
CN101758071A (en) * | 2010-01-25 | 2010-06-30 | 洛阳铜一金属材料发展有限公司 | Production method of aluminum and copper composite metal band |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN108015284A (en) * | 2016-10-31 | 2018-05-11 | 宝山钢铁股份有限公司 | A kind of complex plate strip using pre-add hot mode sprays preparation facilities and preparation method |
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CN107282915A (en) * | 2017-07-06 | 2017-10-24 | 兰州理工大学 | The semisolid printing forming method of aluminium base ply-metal |
CN113134580A (en) * | 2021-04-26 | 2021-07-20 | 兰州理工大学 | Preparation method and preparation device of metal semi-solid non-dendritic crystal slurry |
CN113787097A (en) * | 2021-09-10 | 2021-12-14 | 海宁市新业金属制品有限公司 | Production method and equipment for continuous casting and rolling of zinc plate |
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