CN103538143A - Forming mold for precast beam plate - Google Patents
Forming mold for precast beam plate Download PDFInfo
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- CN103538143A CN103538143A CN201310547147.8A CN201310547147A CN103538143A CN 103538143 A CN103538143 A CN 103538143A CN 201310547147 A CN201310547147 A CN 201310547147A CN 103538143 A CN103538143 A CN 103538143A
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- base plate
- side templates
- mould bases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
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- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention relates to a forming mold for a precast beam plate. The forming mold for the precast beam plate comprises a bottom plate and a mold frame, wherein the mold frame comprises a base plate arranged on the bottom plate, two groups of side templates and two groups of end templates; the two groups of side templates are connected to the upside of the base plate respectively, and the front sides and the back sides of the two groups of the side templates are opposite to each other; the two groups of the end templates are connected to the left and right ends of the two groups of the side templates above the base plate; vibrating plates are located at the outer sides of the two groups of the side templates respectively while the lower ends of the vibrating plates are hinged to the bottom plate respectively; attachable high-frequency vibrating tampers are arranged on the outer sides of the vibrating plates at the front and back sides respectively; a rubber pad is arranged on an inner wall between the vibrating plates and the two groups of the side templates; multiple cylinders are arranged at the outer sides of the vibrating plates at the two sides respectively; a piston rod end of each cylinder is hinged to the outer walls of the vibrating plates at the two sides; the cylinder body end of each cylinder is hinged to the bottom plate.
Description
Technical field
The present invention relates to a kind of precast beam mould.
Background technology
In the production technology of tradition bridge precast beam plate, the punching block that formwork erection adopts, gently more than 100 kilogram, heavy four or five tons, it is artificial assembled very painstaking to adopt, and generally adopts straddle truck to add artificial mode and template is carried out assembled, but efficiency is still not high, speed is very slow, according to this construction technology statistics, a concrete bridge beam slab production line of yearly productive capacity 5000 side, in the situation that having straddle truck to assist, need to be equipped with 8 artificial assembled formworks, one day can only be assembled go out 5 cover templates.And after assembled complete template, all need manually to take measurements at every turn, hue angle, leveling, therefore cannot guarantee that each assembled template is out just the same, the product quality of producing is also uneven.It has the following disadvantages: 1, production efficiency is low, and speed is slow, time-consuming; 2, difficult quality guarantee; 3, labour cost is high; 4, restriction industry development.
Summary of the invention
Object of the present invention is exactly in order to solve the deficiency in background technology, and a kind of simple in structure, easily manufactured precast beam mould is provided.
For achieving the above object, the present invention adopts following technical scheme: a kind of precast beam mould, comprise base plate and mould bases, described mould bases comprises the bedplate being placed on base plate, two groups of side templates and two groups of Side Templates form, two groups of side templates are connected to above bedplate and front and back are oppositely arranged, two groups of Side Templates are connected in the left and right end of the two groups of side templates in bedplate top, described oscillating plate lays respectively at two groups of side template outsides, and its lower end respectively with base plate hinged, the oscillating plate outside of both sides, front and back is respectively equipped with some adhesion type high speed vibrators, inwall between oscillating plate and two groups of side templates is provided with rubber blanket, and the outside of both sides oscillating plate is equipped with respectively some oil cylinders, and the tailpiece of the piston rod of oil cylinder is hinged with the outer wall of both sides oscillating plate respectively, the cylinder body end of its oil cylinder respectively with base plate hinged, on base plate, be provided with from left to right through slot, in through slot, be provided with the guide roller set that can make mould bases horizontal sliding, guide roller set consists of some deflector rolls of arranging from left to right, on the cell wall of through slot both sides, be equipped with some connecting holes, the roll shaft end at each deflector roll two ends is connected with connecting hole respectively, described mould bases is placed in guide roller set top.
For a kind of optimization of the present invention, the length of described base plate is at least 3.5 times of mould bases length, mould bases is placed in the middle part of base plate, and described base plate right-hand member outside is provided with hoist engine, and the Side Template of mould bases one or both sides is externally connected with the traction hook of being convenient to hoist engine pull rope and drag hook connection.
For a kind of optimization of the present invention, base plate right-hand member is provided with positive stop block, and postive stop baffle is provided with the limit switch connecting with hoist-engine controller.
The present invention compares with background technology, has simple in structurely, easily manufactured, has changed the manufacturing technology of traditional concrete prefabricated bridge plate, has improved the precision of precast bridge plate, and the demoulding is easy, and Production Time is short, has improved operating efficiency, has saved artificial and material; Avoid repeated disassembled and assembled template, thereby cause specification, the quality of the precast beam made inconsistent; In base, be provided with form vibrator, when concreting beam slab, greatly reduce the workload of manually vibrating.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of precast beam mould.
Fig. 2 is A-A cutaway view.
Fig. 3 is the structural representation of oscillating plate and the separated state of side plate.
Fig. 4 is die carrier structure schematic diagram.
Fig. 5 is the structural representation of Side Template.
Fig. 6 is the syndeton schematic diagram of bedplate, Side Template and side template.
Fig. 7 is the syndeton schematic diagram of bedplate and side template.
The specific embodiment
Embodiment 1: with reference to Fig. 1~7.A kind of precast beam mould, comprise base plate 10, oscillating plate and mould bases 1, described mould bases 1 comprises the bedplate 13 being placed on base plate 10, two groups of side templates 12 and two groups of Side Templates 11 form, two groups of side templates 12 are connected to bedplate 13 tops and front and back are oppositely arranged, two groups of Side Templates 11 are connected in the left and right end of the bedplate 13 two groups of side templates 12 in top, described oscillating plate 9 lays respectively at two groups of side template 12 outsides, and its lower end is hinged with base plate 10 respectively, oscillating plate 9 outsides of both sides, front and back are respectively equipped with some adhesion type high speed vibrators 3, inwall between oscillating plate 9 and two groups of side templates 12 is provided with rubber blanket 91, and the outside of both sides oscillating plate 9 is equipped with respectively some oil cylinders 3, and the tailpiece of the piston rod of oil cylinder 3 is hinged with the outer wall of both sides oscillating plate 9 respectively, the cylinder body end of its oil cylinder 3 is hinged with base plate 10 respectively, on base plate 10, be provided with from left to right through slot 102, in through slot 102, be provided with the guide roller set 4 that can make mould bases 1 horizontal sliding, guide roller set 4 consists of some deflector rolls of arranging from left to right 41, on the cell wall of through slot 102 both sides, be equipped with some connecting holes 101, the roll shaft end at each deflector roll 41 two ends is connected with connecting hole 101 respectively, described mould bases 1 is placed in guide roller set 4 tops.
The length of described base plate 10 is at least 3.5 times of mould bases 1 length, mould bases 1 is placed in the middle part of base plate 10, described base plate 10 right-hand member outsides are provided with hoist engine 8, the Side Template 11 of mould bases 1 one or both sides is externally connected with the traction hook 5 of being convenient to hoist engine 8 pull ropes and drag hook connection, thereby when precast beam pre-profiling, can precast beam in mould bases 1 and mould bases 1 be hauled out to both sides oscillating plate 9 right-hand members outsides by hoist engine 8, and rely on precast beam in other delivery equipment these mould bases 1 of part and mould bases 1 to be transported to maintenance place to carry out maintenance.
Two groups of side template 12 lower ends that are oppositely arranged are hinged with bedplate 13 both sides, front and back respectively, two groups of side template 12 two ends, left and right relative positions are respectively equipped with the link slot 12a of opening upwards, two groups of Side Template 11 front and back sides are respectively equipped with the barb groove 11b that Open Side Down, and the barb groove 11b of two groups of Side Templates 11 inserts and is connected with the link slot 12a of two groups of side template 12 relative positions respectively.The object of doing is like this to be convenient to the dismounting of mould bases 1 after precast beam maintenance moulding.Barb groove 11b outboard end is provided with is convenient to the groove 11a that barb groove 11b insertion is connected in link slot 12a.
Precast beam mould of the present invention, comprise many assembly mould frames 1, each mould bases 1 recycles, and on base plate 10, at least can place from left to right 3 assembly mould frames 1, wherein left side mould bases 1 is vacant position to be used, the mould bases 1 at middle part is for can carry out precast beam machining position, and the mould bases 1 on right side is position to be transported after precast beam moulding.During concrete use, after can carrying out mould bases 1 location of precast beam machining position, start each oil cylinder 2, make the tailpiece of the piston rod of oil cylinder 2 act on the oscillating plate 9 of both sides, thereby the rubber blanket 91 of oscillating plate 9 inner sides and the side template 12 of both sides are fully contacted, then in the mould bases 1 in base plate 10 centre positions, insert concrete, and open each adhesion type high speed vibrator 3, after the precast beam sizing in mould bases 1, close each adhesion type high speed vibrator 1, then by oil cylinder 2 effects, unclamp the oscillating plate 9 of both sides, and by the draw of hoist engine 8, tow to base plate right side, then rely on precast beam in other delivery equipment these mould bases of part and mould bases to be transported to maintenance place and carry out maintenance, finally the mould bases 1 that is placed in advance vacant position to be used, left side is towed between both sides oscillating plate 9 by artificial or hoist engine 8, be base plate 10 medium positions, carry out secondary precast beam processing and forming, so repeatedly, not only greatly improve the operating efficiency of precast beam, and greatly reduced artificial use cost, effectively avoid common templates when concrete assembly is used, angle and the scale error of the beam slab causing are large.
It is to be understood that: although the present embodiment has been done more detailed explanation to the present invention; but these explanations, just to simple declaration of the present invention, rather than limitation of the present invention; any innovation and creation that do not exceed in connotation of the present invention, all fall within the scope of protection of the present invention.
Claims (5)
1. a precast beam mould, it is characterized in that comprising base plate, oscillating plate and mould bases, described mould bases comprises the bedplate being placed on base plate, two groups of side templates and two groups of Side Templates form, two groups of side templates are connected to above bedplate and front and back are oppositely arranged, comprise base plate and mould bases, described mould bases comprises the bedplate being placed on base plate, two groups of side templates and two groups of Side Templates form, two groups of side templates are connected to above bedplate and front and back are oppositely arranged, two groups of Side Templates are connected in the left and right end of the two groups of side templates in bedplate top, described oscillating plate lays respectively at two groups of side template outsides, and its lower end respectively with base plate hinged, the oscillating plate outside of both sides, front and back is respectively equipped with some adhesion type high speed vibrators, inwall between oscillating plate and two groups of side templates is provided with rubber blanket, and the outside of both sides oscillating plate is equipped with respectively some oil cylinders, and the tailpiece of the piston rod of oil cylinder is hinged with the outer wall of both sides oscillating plate respectively, the cylinder body end of its oil cylinder respectively with base plate hinged, on base plate, be provided with from left to right through slot, in through slot, be provided with the guide roller set that can make mould bases horizontal sliding, guide roller set consists of some deflector rolls of arranging from left to right, on the cell wall of through slot both sides, be equipped with some connecting holes, the roll shaft end at each deflector roll two ends is connected with connecting hole respectively, described mould bases is placed in guide roller set top.
2. precast beam mould according to claim 1, it is characterized in that: the length of described base plate is at least 3.5 times of mould bases length, mould bases is placed in the middle part of base plate, described base plate right-hand member outside is provided with hoist engine, and the Side Template of mould bases one or both sides is externally connected with the traction hook of being convenient to hoist engine pull rope and drag hook connection.
3. precast beam mould according to claim 2, is characterized in that: base plate right-hand member is provided with positive stop block, and postive stop baffle is provided with the limit switch connecting with hoist-engine controller.
4. precast beam mould according to claim 1, it is characterized in that: two groups of side template lower ends that are oppositely arranged are hinged with both sides, bedplate front and back respectively, two ends, two groups of side template left and right relative position is respectively equipped with the link slot of opening upwards, before and after two groups of Side Templates, side is respectively equipped with the barb groove that Open Side Down, and the barb groove of two groups of Side Templates inserts and is connected with the link slot of two groups of side template relative positions respectively.
5. precast beam mould according to claim 1, is characterized in that: barb groove outboard end is provided with is convenient to the groove that the insertion of barb groove is connected in link slot.
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CN201310547147.8A CN103538143B (en) | 2013-11-06 | 2013-11-06 | A kind of precast beam mould |
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CN201310547147.8A CN103538143B (en) | 2013-11-06 | 2013-11-06 | A kind of precast beam mould |
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CN103538143A true CN103538143A (en) | 2014-01-29 |
CN103538143B CN103538143B (en) | 2015-08-19 |
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CN201310547147.8A Expired - Fee Related CN103538143B (en) | 2013-11-06 | 2013-11-06 | A kind of precast beam mould |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108522614A (en) * | 2018-05-11 | 2018-09-14 | 王炳钦 | A kind of sausage filling device |
CN110861201A (en) * | 2018-08-27 | 2020-03-06 | 润弘精密工程事业股份有限公司 | Positioning mold for manufacturing precast beam column structure and method for manufacturing precast beam column structure using same |
CN111648488A (en) * | 2020-04-26 | 2020-09-11 | 台州市金天地建设工程有限公司 | Building wallboard and construction process thereof |
CN112140296A (en) * | 2020-09-28 | 2020-12-29 | 湖南楚怀建材有限公司 | Concrete pouring device for precast concrete square culvert manufacturing |
CN112549255A (en) * | 2020-11-25 | 2021-03-26 | 武汉科技大学 | Sample forming die for detecting performance of refractory gunning mix |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20050001290A (en) * | 2003-06-28 | 2005-01-06 | 이형훈 | Mold for retaining wall |
CN201728733U (en) * | 2010-07-20 | 2011-02-02 | 浙江天晟梁板有限公司 | Special forming mold for bridge precast beam slabs |
CN203557501U (en) * | 2013-11-06 | 2014-04-23 | 杭州宇航交通工程有限公司 | Precast beam plate forming mold |
-
2013
- 2013-11-06 CN CN201310547147.8A patent/CN103538143B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20050001290A (en) * | 2003-06-28 | 2005-01-06 | 이형훈 | Mold for retaining wall |
CN201728733U (en) * | 2010-07-20 | 2011-02-02 | 浙江天晟梁板有限公司 | Special forming mold for bridge precast beam slabs |
CN203557501U (en) * | 2013-11-06 | 2014-04-23 | 杭州宇航交通工程有限公司 | Precast beam plate forming mold |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108522614A (en) * | 2018-05-11 | 2018-09-14 | 王炳钦 | A kind of sausage filling device |
CN110861201A (en) * | 2018-08-27 | 2020-03-06 | 润弘精密工程事业股份有限公司 | Positioning mold for manufacturing precast beam column structure and method for manufacturing precast beam column structure using same |
CN110861201B (en) * | 2018-08-27 | 2021-07-16 | 润弘精密工程事业股份有限公司 | Positioning mold for manufacturing precast beam column structure and method for manufacturing precast beam column structure using same |
CN111648488A (en) * | 2020-04-26 | 2020-09-11 | 台州市金天地建设工程有限公司 | Building wallboard and construction process thereof |
CN111648488B (en) * | 2020-04-26 | 2022-03-25 | 浙江晶天建设有限公司 | Building wallboard and construction process thereof |
CN112140296A (en) * | 2020-09-28 | 2020-12-29 | 湖南楚怀建材有限公司 | Concrete pouring device for precast concrete square culvert manufacturing |
CN112549255A (en) * | 2020-11-25 | 2021-03-26 | 武汉科技大学 | Sample forming die for detecting performance of refractory gunning mix |
CN112549255B (en) * | 2020-11-25 | 2024-04-19 | 武汉科技大学 | Sample forming die for detecting refractory gunning material performance |
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CN103538143B (en) | 2015-08-19 |
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Effective date of registration: 20200519 Address after: 312000 dufanqiao, Dongpu street, Yuecheng District, Shaoxing City, Zhejiang Province Patentee after: Zhejiang Dingsheng Transportation Construction Co.,Ltd. Address before: 311100 No. 122 Spark Road, Linping street, Yuhang District, Zhejiang, Hangzhou Patentee before: HANGZHOU YUHANG TRAFFIC ENGINEERING Co.,Ltd. |
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Granted publication date: 20150819 Termination date: 20201106 |
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