CN103522680B - Unsaturated polyester glass fiber cloth laminated board and preparation method thereof - Google Patents

Unsaturated polyester glass fiber cloth laminated board and preparation method thereof Download PDF

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Publication number
CN103522680B
CN103522680B CN201310459181.XA CN201310459181A CN103522680B CN 103522680 B CN103522680 B CN 103522680B CN 201310459181 A CN201310459181 A CN 201310459181A CN 103522680 B CN103522680 B CN 103522680B
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unsaturated polyester
glass fiber
fiber cloth
weight
styrene solution
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CN103522680A (en
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许自贵
邓志威
李志强
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Sichuan Dongcai Technology Group Co Ltd
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Sichuan Dongcai Technology Group Co Ltd
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Abstract

The invention discloses a kind of unsaturated polyester glass fiber cloth laminated board, it is characterized in that: be made up through hot pressing of more than one layer overlapping unsaturated polyester glass fiber cloth prepreg;Each layer unsaturated polyester glass fiber cloth prepreg is formed by layer of glass cloth and the resin paste being coated on glass fabric two sides.Its preparation method includes: the styrene solution of unsaturated polyester resin, the styrene solution of saturation type polyester resin, the styrene solution of polyvinyl acetate, aluminium hydroxide, activated magnesia, initiator, pigment paste and zinc stearate are hybridly prepared into resin paste;Prepare unsaturated polyester glass fiber cloth prepreg;Prepare unsaturated polyester glass fiber cloth laminated board.Using the present invention, unsaturated polyester glass fiber cloth laminated board has the features such as mechanical strength height, halogen-free flameproof, shrinkage factor are low, it is adaptable to make the high-strength insulation structure parts of motor, electrical equipment, high-tension power transmission and transformation equipment etc..

Description

Unsaturated polyester glass fiber cloth laminated board and preparation method thereof
Technical field
The invention belongs to laminar product and preparation thereof.Relate to a kind of unsaturated polyester glass fiber cloth lamination Plate and preparation method thereof.Unsaturated polyester glass fiber cloth laminated board of the present invention be particularly useful as motor, The high-strength insulation structure parts of electrical equipment, high-tension power transmission and transformation equipment etc..
Background technology
In prior art, unsaturated polyester glass fiber molded plate is usually and uses unsaturated polyester (UP) tree The resin paste that fat, inorganic powder material, initiator etc. are made and reinforcing material glass mat and disorderly to Short glass fiber is through the moulding compound (being called for short SMC) of hot pressing.Unsaturated polyester resin glass fibers Dimension strengthens the formula of moulding compound and typically (is gathered by the styrene solution of unsaturated polyester resin, polystyrene Styrene-content 40%), the aluminium hydroxide of particle diameter 1~23 μm is or/and calcium carbonate, length 25~50mm Alkali-free Non-twisting glass fibre rove, peroxidized t-butyl perbenzoate, zinc stearate, pigment paste, work Property the composition such as magnesia.In formula composition, alkali-free glass fibre length used is generally 25mm, contains Amount is general 20~30%, and initiator generally uses peroxidized t-butyl perbenzoate.This kind of SMC is not The mechanical strength of saturated polyester resin glass fibre molded plate is low, and its bending strength is less than 120MPa, Impact strength (simply supported beam, breach) is less than 70kJ/m2, it is impossible to meet higher technical property requirements.
Summary of the invention
The purpose of the present invention is intended to overcome above-mentioned deficiency of the prior art, it is provided that a kind of unsaturated polyester (UP) Glass fabric laminate and preparation method thereof.Thus provide one to have mechanical strength height, Halogen resistance Feature unsaturated polyester glass fiber cloth laminated boards such as combustion, shrinkage factor is low and preparation method thereof;This insatiable hunger It is particularly well-suited to make motor, electrical equipment, high-tension power transmission and transformation equipment etc. with polyester glass fiber cloth laminated board High-strength insulation structure parts.
Present disclosure is: a kind of unsaturated polyester glass fiber cloth laminated board, it is characterized in that: by More than one layer overlapping unsaturated polyester glass fiber cloth prepreg is made through hot pressing;Each layer unsaturated polyester Ester glass fabric prepreg is by layer of glass cloth and is coated on glass fabric two sides Resin paste forms;
Described resin paste is mixed by the raw material components of following weight and forms: 162 weight portion insatiable hungers With the styrene solution of polyester resin, 30~60 weight portion percentage by weight be 70% saturation type polyester The styrene solution of resin, 20~50 weight portion percentage by weight be 40% the benzene of polyvinyl acetate Vinyl solution (the H814-901 trades mark etc. of the productions such as available Nanjing, Nanjing DSM Co., Ltd), 280~360 weight portion aluminium hydroxides, 2~4 parts by weight of activated magnesia, 2~3 weight portion initiators, 10~20 weight portion pigment paste and 10~15 weight portion zinc stearates;
The styrene solution of described unsaturated polyester resin is by the percentage by weight that weight ratio is 1:0~1 Be 67%~70% can thickening dicyclic pentylene modified unsaturated polyester resin styrene solution with weight Amount percentage is 65%~68% can the metaphenylene of thickening or adjacent benzene-type or metaphenylene mix with neighbour's benzene-type Unsaturated polyester resin styrene solution mixing composition;
Described initiator can be benzpinacol silyl ether, the benzoyl peroxide tert-butyl ester, peroxidating One or more mixture in the-2 ethyl hexanoic acid tert-butyl ester;Initiator benzpinacol silylation The Initiator KL trade mark that ether can produce with u s company, the benzoyl peroxide tert-butyl ester can help with Lanzhou The LQ-TBPB trade mark that agent factory etc. produce, peroxide-2-ethyl hexanoic acid tert-butyl can use Lanzhou auxiliary reagent factory The LQ-TBPEH trade mark Deng production;
Described pigment paste be weight ratio be pigment and the described percentage by weight of 10~50:50 be 65%~ 68% can the metaphenylene of thickening or the blended grinding of styrene solution of adjacent benzene-type unsaturated polyester resin Mixture;Described pigment can be in titanium dioxide, carbon black, iron oxide red, phthalocyanine blue Kind or two or more mixtures.
Described can preferably use Chinese invention by thickening dicyclic pentylene modified unsaturated polyester resin Patent No. ZL200710051048.5, entitled " thickenable dicyclopentadiene unsaturated polyester (UP) tree The preparation method of fat " disclosed in method prepare;
Described can the metaphenylene of thickening or adjacent benzene-type unsaturated polyester resin be general commonly may be used in market Thickening metaphenylene and adjacent benzene-type unsaturated polyester resin;Such as: Changzhou Huake Resin Co., Ltd. etc. are raw The metaphenylene unsaturated polyester resin HS-2210 trade mark produced, Nanjing, Nanjing DSM Co., Ltd etc. gives birth to The adjacent benzene-type unsaturated polyester resin P171-903 trade mark etc. produced;Can also make by oneself;
Described can the styrene solution of unsaturated polyester resin that mixes with adjacent benzene-type of the metaphenylene of thickening Weight ratio be preferably metaphenylene: adjacent benzene-type=4:1~4;
Described percentage by weight is the styrene solution preferably viscosity of the saturation type polyester resin of 70% It is the benzene second of the poly-M-phthalic acid propylene glycol ester that percentage by weight is 70% of 600~1000mPa S Alkene solution;Also the HS-9817 trade mark saturated polyester type that can produce with Changzhou Huake Resin Co., Ltd. etc. SMC low shrinkage additive;Can also make by oneself;
The aluminium hydroxide powder material that described aluminium hydroxide preferably uses particle diameter to be 6~10 μm, can The H-WF-08A trade mark produced with Central Region company of Chalco group etc.;
The activated magnesia powder material that described activated magnesia preferably uses particle diameter to be 5~7 μm Material, the RA150 trade mark that available Israel produces;
Described zinc stearate is the general common demoulding zinc stearate in market, available Shijiazhuang Rui Feng chemical industry The S-181 trade mark that factory etc. produce;
In present disclosure: the average thickness of described unsaturated polyester glass fiber cloth prepreg is preferable For 1~3mm.
In present disclosure: described glass fabric can be alkali-free plain weave glass fiber cloth, alkali-free One or more mixing cloth in twill glass fabric, alkali-free grid glass fabric, all For commercially available prod, the EWR600-1270 board of the productions such as available Chongqing Polycomp International Co., Ltd Number etc.;The concrete actual amount of glass fabric is produced at described unsaturated polyester glass fiber cloth laminated board Percentage by weight in the gross weight of product preferably 40%~52%.
In present disclosure: the number of plies of described unsaturated polyester glass fiber cloth prepreg can be 1~100 layer;The thickness of described unsaturated polyester glass fiber cloth laminated board prepared can be 0.5~ 80mm。
Another content of the present invention is: the preparation side of a kind of unsaturated polyester glass fiber cloth laminated board Method, is characterized in that comprising the following steps:
A, preparation resin paste: by styrene solution, 30~60 of 162 weight portion unsaturated polyester resins Weight portion percentage by weight is the styrene solution of saturation type polyester resin, 20~50 weight portion of 70% Percentage by weight is the styrene solution of the polyvinyl acetate of 40%, 280~360 weight portion hydroxides The parts by weight of activated magnesia in aluminium, 2~4,2~3 weight portion initiators, 10~20 weight portion pigment paste, And 10~15 weight portion zinc stearate weight and raw material composition take each component raw material and throw Enter in blending tank, () stirring mixing 8~12 minutes, be i.e. configured to resin paste under normal temperature at a high speed;
The styrene solution of described unsaturated polyester resin is by the percentage by weight that weight ratio is 1:0~1 Be 67%~70% can thickening dicyclic pentylene modified unsaturated polyester resin styrene solution with weight Amount percentage is 65%~68% can the metaphenylene of thickening or adjacent benzene-type or metaphenylene mix with neighbour's benzene-type Unsaturated polyester resin styrene solution mixing composition;
Described initiator can be benzpinacol silyl ether, the benzoyl peroxide tert-butyl ester, peroxidating One or more mixture in the-2 ethyl hexanoic acid tert-butyl ester;Initiator benzpinacol silylation The Initiator KL trade mark that ether can produce with u s company, the benzoyl peroxide tert-butyl ester can help with Lanzhou The LQ-TBPB trade mark that agent factory etc. produce, peroxide-2-ethyl hexanoic acid tert-butyl can use Lanzhou auxiliary reagent factory The LQ-TBPEH trade mark Deng production;
Described pigment paste be weight ratio be pigment and the described percentage by weight of 10~50:50 be 65%~ 68% can the metaphenylene of thickening or the blended grinding of styrene solution of adjacent benzene-type unsaturated polyester resin Mixture;Described pigment can be in titanium dioxide, carbon black, iron oxide red, phthalocyanine blue Kind or two or more mixtures.
Described can preferably use Chinese invention by thickening dicyclic pentylene modified unsaturated polyester resin Patent No. ZL200710051048.5, entitled " thickenable dicyclopentadiene unsaturated polyester (UP) tree The preparation method of fat " disclosed in method prepare;
Described can the metaphenylene of thickening or adjacent benzene-type unsaturated polyester resin be general commonly may be used in market Thickening metaphenylene and adjacent benzene-type unsaturated polyester resin;Such as: Changzhou Huake Resin Co., Ltd. etc. are raw The metaphenylene unsaturated polyester resin HS-2210 trade mark produced, Nanjing, Nanjing DSM Co., Ltd etc. gives birth to The adjacent benzene-type unsaturated polyester resin P171-903 trade mark etc. produced;Can also make by oneself;
Described can the styrene solution of unsaturated polyester resin that mixes with adjacent benzene-type of the metaphenylene of thickening Weight ratio be preferably metaphenylene: adjacent benzene-type=4:1~4;
Described percentage by weight is the styrene solution preferably viscosity of the saturation type polyester resin of 70% It is the benzene second of the poly-M-phthalic acid propylene glycol ester that percentage by weight is 70% of 600~1000mPa S Alkene solution;Also the HS-9817 trade mark saturated polyester type that can produce with Changzhou Huake Resin Co., Ltd. etc. SMC low shrinkage additive;Can also make by oneself;
The aluminium hydroxide powder material that described aluminium hydroxide preferably uses particle diameter to be 6~10 μm, can The H-WF-08A trade mark produced with Central Region company of Chalco group etc.;
The activated magnesia powder material that described activated magnesia preferably uses particle diameter to be 5~7 μm Material, the RA150 trade mark that available Israel produces;
Described zinc stearate is the general common demoulding zinc stearate in market, available Shijiazhuang Rui Feng chemical industry The S-181 trade mark that factory etc. produce;
B, prepare unsaturated polyester glass fiber cloth prepreg: by resin paste by speed (linear speed) Be 6~7m/min coating machine be evenly coated in two carrying film strips, formed one side have resin paste film First carrying film strips of layer and one side have the second carrying film strips of resin paste film layer, more coated machine roll The resin paste film layer of the first carrying film strips is fit together with the one side of glass fabric, holds second The another side that the resin paste film layer of film carrying belt is relative with glass fabric fits together, and then receives Volume, puts into and cures 15~17h between the curing of constant temperature 40 DEG C, i.e. prepare unsaturated polyester glass fiber cloth Prepreg;
C, hot pressing are for unsaturated polyester glass fiber cloth laminated board: by unsaturated polyester glass fiber cloth Prepreg is cut into product required size and removes the carrying film strips of laminating on its two sides, needed for product Above for two-layer unsaturated polyester glass fiber cloth prepreg overlap is layed in 140~150 DEG C by thickness In mould, through hot-forming, hot pressing technique is: control temperature 140~150 DEG C, control pressure 10~12MPa, temperature retention time is that to be molded the temperature retention time of every mm of thickness product be 40~60 seconds, i.e. 40~60sec/mm, hot pressing is taken out after terminating, and through naturally cooling to room temperature, i.e. prepares unsaturated polyester (UP) Fiberglass cloth laminate product.
In another content of the present invention: putting down of unsaturated polyester glass fiber cloth prepreg described in step b All thickness is preferably 1~3mm.
In another content of the present invention: described glass fabric can be alkali-free plain weave glass fiber cloth, One or more mixing in alkali-free twill glass fabric, alkali-free grid glass fabric Cloth, is commercially available prod.The concrete actual amount of glass fabric is fine at described unsaturated polyester (UP) glass Percentage by weight preferably 40%~52% in the gross weight of dimension cloth laminated board product.
In another content of the present invention: the number of plies of described unsaturated polyester glass fiber cloth prepreg is permissible It it is 1~100 layer;The thickness of the described unsaturated polyester glass fiber cloth laminated board prepared can be 0.5~80mm.
Described in step c, unsaturated polyester glass fiber cloth prepreg is cut into the chi in product required size Very little can be long 2000mm~2500mm, wide 1000mm~1270mm, it is also possible to be actual need Other size wanted.
Described prepared unsaturated polyester glass fiber cloth laminated board product be applicable to make motor, electrical equipment, The high-strength insulation structure parts of high-tension power transmission and transformation equipment etc..
Compared with prior art, the present invention has features and a beneficial effect:
(1) the crucial creativeness of the present invention is embodied in: individually use can thickening dicyclic pentylene modified Unsaturated polyester resin or with can benzene-type between thickening or adjacent benzene-type or metaphenylene mix with neighbour's benzene-type Unsaturated polyester resin share as matrix resin, employing benzpinacol silyl ether and benzoyl peroxide The tert-butyl ester, peroxide-2-ethyl hexanoic acid tert-butyl respectively or unique initiator system of share, make simultaneously It is reinforcing material with alkali-free glass fiber cloth, alkali-free grid glass fabric etc., makes the profiled sheeting prepared Material air-gap-free, mechanical strength is high;
(2) present invention use thickening property good can thickening dicyclic pentylene modified unsaturated polyester resin And/or with can the unsaturated polyester (UP) tree that mixes with neighbour's benzene-type of the metaphenylene of thickening or adjacent benzene-type or metaphenylene Fat share as matrix resin, coordinates and select alkali-free glass fiber cloth, alkali-free grid glass fabric etc. to increase The prepreg that strong material prepares, constant product quality, technique is simple, it is easy to industry expanding production, real Strong by property;It is applicable to make motor, electrical equipment, high-tension power transmission and transformation equipment through hot-forming laminate product Deng high-strength insulation structure parts;
(3) present invention achieves employing glass fabric rather than short glass fiber be reinforcing material, The laminate of preparation has higher mechanical strength, halogen-free flameproof, the features such as shrinkage factor is low;Its bending Intensity is more than 320Mpa (embodiment is the highest has reached 382Mpa), impact strength (simply supported beam, breach) More than 130kJ/m2(embodiment is the highest has reached 172kJ/m2), anti-flammability FV0 level, shrinkage factor is controlled System is between 0.010%~0.035%;
(4) present lamination uses the modified insatiable hunger of a large amount of industrial by-products dicyclopentadienes synthesis Making matrix resin with polyester resin, price is relatively low, advantageously reduces cost;Product preparation process is simple, Operation is easy, easily operates, practical.
Detailed description of the invention
Example given below is intended so that the invention will be further described, but is not to be construed as this The restriction of invention protection domain, person skilled in art according to the content of the invention described above to the present invention The nonessential improvement of some made and adjustment, still fall within protection scope of the present invention.
The preparation of Part I resin paste
The raw material explanation that following example are used: can thickening dicyclic pentylene modified unsaturated polyester (UP) tree The styrene solution of fat, can thickening metaphenylene or the styrene solution of adjacent benzene-type unsaturated polyester resin and The styrene solution of saturation type polyester resin is self-control.The styrene solution of polyvinyl acetate is for purchasing The polyvinyl acetate putting market is prepared voluntarily, pigment paste for prepare voluntarily, other (aluminium hydroxide, Activated magnesia, initiator, zinc stearate) it is purchased from the market universal product.
Embodiment 1-1:
By the 67% of 162kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, 30kg viscosity is the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, The styrene solution of 40% polyvinyl acetate of 20kg, the aluminium hydroxide of 320kg, the activity of 2kg Magnesia, the benzpinacol silyl ether of 2.3kg, the titanium white powder pigment paste of 10kg, the tristearin of 10kg In acid zinc input blending tank, under normal temperature, high-speed stirred is configured to 556.3kg resin paste in 10 minutes.
Embodiment 1-2:
By the 70% of 162kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, 60kg viscosity is the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, The styrene solution of 40% polyvinyl acetate of 30kg, the aluminium hydroxide of 360kg, the work of 3.5kg Property magnesia, the benzpinacol silyl ether of 2.4kg, the titanium white powder pigment of 12kg sticks with paste, and 11kg's is hard In resin acid zinc input blending tank, under normal temperature, high-speed stirred is configured to 640.9kg resin paste in 10 minutes.
Embodiment 1-3:
By the 68% of 162kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, 40kg viscosity is the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, The styrene solution of 40% polyvinyl acetate of 40kg, the aluminium hydroxide of 280kg, the work of 2.5kg Property magnesia, the initiator of 2.8kg (benzpinacol silyl ether: the benzoyl peroxide tert-butyl ester=1: 3), the titanium white powder pigment of 20kg is stuck with paste, high-speed stirring under normal temperature in the zinc stearate input blending tank of 13kg Mix 10 minutes and be configured to 560.3kg resin paste.
Embodiment 1-4:
By the 69% of 162kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, 50kg viscosity is the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, The styrene solution of 40% polyvinyl acetate of 50kg, the aluminium hydroxide of 350kg, the activity of 3kg Magnesia, initiator (the benzpinacol silyl ether: peroxide-2-ethyl hexanoic acid tert-butyl of 2.2kg =1:1), the titanium white powder pigment of 20kg is stuck with paste, and the zinc stearate of 15kg puts in blending tank high under normal temperature Speed stirring is configured to 652.2kg resin paste in 10 minutes.
Embodiment 1-5:
By the 70% of 162kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, 35kg viscosity is the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, The styrene solution of 40% polyvinyl acetate of 50kg, the aluminium hydroxide of 290kg, the activity of 4kg Magnesia, the initiator (benzpinacol silyl ether: the benzoyl peroxide tert-butyl ester=3:2) of 3kg, The titanium white powder pigment of 18kg is stuck with paste, high-speed stirred 10 under normal temperature in the zinc stearate input blending tank of 11kg Minute it is configured to 573kg resin paste.
Embodiment 1-6:
By the 68% of 162kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, 45kg viscosity is the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, The styrene solution of 40% polyvinyl acetate of 40kg, the aluminium hydroxide of 340kg, the work of 2.2kg Property magnesia, initiator (the benzpinacol silyl ether: the benzoyl peroxide tert-butyl ester: mistake of 3kg Oxidation-2 ethyl hexanoic acid the tert-butyl ester=3:2:1), the charcoal blacks of 14kg is stuck with paste, the zinc stearate of 12kg In input blending tank, under normal temperature, high-speed stirred is configured to 618.2kg resin paste in 10 minutes.
Embodiment 1-7:
By the 69% of 162kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, 55kg viscosity is the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, The styrene solution of 40% polyvinyl acetate of 30kg, the aluminium hydroxide of 310kg, the activity of 3kg Magnesia, the initiator of 2kg (benzpinacol silyl ether: peroxide-2-ethyl hexanoic acid tert-butyl=1: 2), the charcoal blacks of 16kg is stuck with paste, high-speed stirred under normal temperature in the zinc stearate input blending tank of 14kg Within 10 minutes, it is configured to 592kg resin paste.
Embodiment 1-8:
By the 67% of 157kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, the 65% of 5kg can the styrene solution of thickening metaphenylene unsaturated polyester resin, 30kg viscosity is The styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, the 40% poly-vinegar of 20kg The styrene solution of vinyl acetate, the aluminium hydroxide of 300kg, the activated magnesia of 2.1kg, 2.4kg Initiator (benzpinacol silyl ether: the benzoyl peroxide tert-butyl ester: peroxidating-2 ethyl hexanoic acid The tert-butyl ester=1:1:4), the charcoal blacks of 15kg is stuck with paste, and the zinc stearate of 15kg puts in blending tank normal The lower high-speed stirred of temperature is configured to 546.5kg resin paste in 10 minutes.
Embodiment 1-9:
By the 70% of 152kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, the 67% of 10kg can the styrene solution of thickening neighbour's benzene-type unsaturated polyester resin, 40kg viscosity Being the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, the 40% of 30kg gathers The styrene solution of vinylacetate, the aluminium hydroxide of 280kg, the activated magnesia of 2.3kg, 2.8kg Initiator (benzpinacol silyl ether: the benzoyl peroxide tert-butyl ester: peroxidating-2 ethyl hexanoic acid The tert-butyl ester=1:1:2), the charcoal blacks of 17kg is stuck with paste, and the zinc stearate of 10kg puts in blending tank normal The lower high-speed stirred of temperature is configured to 544.1kg resin paste in 10 minutes.
Embodiment 1-10:
By the 67% of 147kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, the 68% of 15kg can the styrene solution of thickening metaphenylene unsaturated polyester resin, 50kg viscosity Being the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, the 40% of 40kg gathers The styrene solution of vinylacetate, the aluminium hydroxide of 360kg, the activated magnesia of 2.7kg, 2.5kg Initiator (benzpinacol silyl ether: the benzoyl peroxide tert-butyl ester: peroxidating-2 ethyl hexanoic acid The tert-butyl ester=2:2:1), the charcoal blacks of 11kg is stuck with paste, and the zinc stearate of 14kg puts in blending tank normal The lower high-speed stirred of temperature is configured to 642.2kg resin paste in 10 minutes.
Embodiment 1-11:
By the 70% of 142kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, the 68% of 20kg can thickening metaphenylene and adjacent benzene-type unsaturated polyester resin styrene solution ( Benzene-type: adjacent benzene-type=1:1), 60kg viscosity is the 70% saturation type polyester tree of 600~1000mPa S The styrene solution of fat, the styrene solution of 40% polyvinyl acetate of 50kg, the hydrogen-oxygen of 320kg Change aluminium, the activated magnesia of 2.9kg, initiator (the benzpinacol silyl ether: peroxidating-2-of 2kg Ethylhexanate=2:3), the ferric oxide red colorant of 19kg is stuck with paste, and the zinc stearate of 14kg puts into In blending tank, under normal temperature, high-speed stirred is configured to 629.9kg resin paste in 10 minutes.
Embodiment 1-12:
By the 68% of 137kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, the 65% of 25kg can the styrene solution of thickening metaphenylene unsaturated polyester resin, 35kg viscosity Being the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, the 40% of 36kg gathers The styrene solution of vinylacetate, the aluminium hydroxide of 280kg, the activated magnesia of 2.3kg, 3kg Initiator (benzpinacol silyl ether: the benzoyl peroxide tert-butyl ester=1:4), the oxidation of 13kg Iron oxide red pigment is stuck with paste, and the zinc stearate of 10kg puts into high-speed stirred preparation in 10 minutes under normal temperature in blending tank Become 541.3kg resin paste.
Embodiment 1-13:
By the 69% of 132kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, the 66% of 30kg can the styrene solution of thickening neighbour's benzene-type unsaturated polyester resin, 45kg viscosity Being the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, the 40% of 26kg gathers The styrene solution of vinylacetate, the aluminium hydroxide of 330kg, the activated magnesia of 2.5kg, 2.9kg Initiation (benzpinacol silyl ether: peroxide-2-ethyl hexanoic acid tert-butyl=1:1) agent, 16kg Ferric oxide red colorant stick with paste, the zinc stearate of 15kg puts in blending tank high-speed stirred 10 points under normal temperature Clock is configured to 599.4kg resin paste.
Embodiment 1-14:
By the 67% of 127kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, the 65% of 35kg can the styrene solution of thickening metaphenylene unsaturated polyester resin, 55kg viscosity Being the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, the 40% of 36kg gathers The styrene solution of vinylacetate, the aluminium hydroxide of 360kg, the activated magnesia of 2.2kg, 2.5kg Initiator (benzpinacol silyl ether: the benzoyl peroxide tert-butyl ester: peroxidating-2 ethyl hexanoic acid The tert-butyl ester=2:2:1), the ferric oxide red colorant of 17kg is stuck with paste, and the zinc stearate of 11kg puts into blending tank Under middle normal temperature, high-speed stirred is configured to 645.7kg resin paste in 10 minutes.
Embodiment 1-15:
By the 70% of 117kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, the 67% of 45kg can the styrene solution of thickening metaphenylene unsaturated polyester resin, 57kg viscosity Being the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, the 40% of 23kg gathers The styrene solution of vinylacetate, the aluminium hydroxide of 290kg, the activated magnesia of 2.6kg, 2.7kg Initiator (benzpinacol silyl ether: the benzoyl peroxide tert-butyl ester: peroxidating-2 ethyl hexanoic acid The tert-butyl ester=1:1:1), the ferric oxide red colorant of 20kg is stuck with paste, and the zinc stearate of 13kg puts into blending tank Under middle normal temperature, high-speed stirred is configured to 570.3kg resin paste in 10 minutes.
Embodiment 1-16:
By the 67% of 107kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, the 68% of 55kg can the styrene solution of thickening metaphenylene unsaturated polyester resin, 47kg viscosity Being the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, the 40% of 43kg gathers The styrene solution of vinylacetate, the aluminium hydroxide of 320kg, the activated magnesia of 4kg, 2.3kg Initiator (benzpinacol silyl ether: the benzoyl peroxide tert-butyl ester=1:1), the phthalein of 12kg is blue or green Blue pigment paste, in the zinc stearate input blending tank of 14kg, under normal temperature, high-speed stirred is configured to for 10 minutes 604.3kg resin paste.
Embodiment 1-17:
By the 69% of 97kg can the styrene solution of thickening dicyclic pentylene modified unsaturated polyester resin, The 66% of 65kg can the styrene solution of thickening neighbour's benzene-type unsaturated polyester resin, 37kg viscosity is The styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, the 40% poly-vinegar of 33kg The styrene solution of vinyl acetate, the aluminium hydroxide of 350kg, the activated magnesia of 2.9kg, 2.5kg Initiator (benzpinacol silyl ether: the benzoyl peroxide tert-butyl ester: peroxidating-2 ethyl hexanoic acid The tert-butyl ester=1:3:1), the phthalocyanine blue pigment paste of 11kg, the zinc stearate of 15kg puts in blending tank Under normal temperature, high-speed stirred is configured to 613.4kg resin paste in 10 minutes.
Embodiment 1-18:
By the 67% of 87kg can the styrene solution of thickening dicyclic pentylene modified unsaturated polyester resin, The 65% of 75kg can thickening metaphenylene and adjacent benzene-type unsaturated polyester resin styrene solution (metaphenylene: Adjacent benzene-type=2:1), 34kg viscosity is the benzene of the 70% saturation type polyester resin of 600~1000mPa S Vinyl solution, the styrene solution of 40% polyvinyl acetate of 20kg, the aluminium hydroxide of 360kg, The activated magnesia of 2.4kg, initiator (the benzpinacol silyl ether: peroxidating-2-ethyl of 2.1kg Hecanoic acid t-butyl ester=1:2), the phthalocyanine blue pigment paste of 13kg, the zinc stearate of 12kg puts into blending tank Under middle normal temperature, high-speed stirred is configured to 605.5kg resin paste in 10 minutes.
Embodiment 1-19:
By the 70% of 81kg can the styrene solution of thickening dicyclic pentylene modified unsaturated polyester resin, The 67% of 81kg can thickening metaphenylene and adjacent benzene-type unsaturated polyester resin styrene solution (metaphenylene: Adjacent benzene-type=4:1), 44kg viscosity is the benzene of the 70% saturation type polyester resin of 600~1000mPa S Vinyl solution, the styrene solution of 40% polyvinyl acetate of 38kg, the aluminium hydroxide of 300kg, The activated magnesia of 2.2kg, initiator (the benzpinacol silyl ether: benzoyl peroxide uncle of 3kg Butyl ester: peroxide-2-ethyl hexanoic acid tert-butyl=1:2:2), the pigment paste of 15kg, the tristearin of 13kg In acid zinc input blending tank, under normal temperature, high-speed stirred is configured to 577.2kg resin paste in 10 minutes.
Embodiment 1-20:
By the 67% of 81kg can the styrene solution of thickening dicyclic pentylene modified unsaturated polyester resin, The 68% of 81kg can thickening metaphenylene and adjacent benzene-type unsaturated polyester resin styrene solution (metaphenylene: Adjacent benzene-type=1:1), 54kg viscosity is the benzene of the 70% saturation type polyester resin of 600~1000mPa S Vinyl solution, the styrene solution of 40% polyvinyl acetate of 48kg, the aluminium hydroxide of 310kg, The activated magnesia of 2.1kg, initiator (the benzpinacol silyl ether: peroxidating-2-ethyl of 2.3kg Hecanoic acid t-butyl ester=1:1), the phthalocyanine blue pigment paste of 18kg, the zinc stearate of 10kg puts into blending tank Under middle normal temperature, high-speed stirred is configured to 606.4kg resin paste in 10 minutes.
Embodiment 1-21:
By the 67% of 162kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, 32kg viscosity is the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, The styrene solution of 40% polyvinyl acetate of 33kg, the aluminium hydroxide of 340kg, the work of 2.3kg Property magnesia, the benzpinacol silyl ether of 2.3kg, the phthalocyanine blue pigment paste of 15kg, 13kg's Zinc stearate, in input blending tank, under normal temperature, high-speed stirred is configured to 599.6kg resin paste in 10 minutes.
Embodiment 1-22:
By the 67% of 162kg can thickening dicyclic pentylene modified unsaturated polyester resin, 30kg viscosity is The styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, the 40% poly-vinegar of 20kg The styrene solution of vinyl acetate, the aluminium hydroxide of 280kg, the activated magnesia of 3.8kg, 2.3kg Benzpinacol silyl ether, the charcoal blacks of 15kg sticks with paste, the zinc stearate of 12kg, puts into mixing In tank, under normal temperature, high-speed stirred is configured to 525.1kg resin paste in 10 minutes.
Embodiment 1-23:
By the 67% of 162kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, 37.5kg viscosity is the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, The styrene solution of 40% polyvinyl acetate of 50kg, the aluminium hydroxide of 315kg, the activity of 4kg Magnesia, the benzpinacol silyl ether of 3kg, the titanium white powder pigment paste of 15kg, the tristearin of 13kg Acid zinc, in input blending tank, under normal temperature, high-speed stirred is configured to 599.5kg resin paste in 10 minutes.
Embodiment 1-24:
By the 67% of 146kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, the 65% of 16kg can thickening metaphenylene and adjacent benzene-type unsaturated polyester resin styrene solution ( Benzene-type: adjacent benzene-type=4:1), 32kg viscosity is the 70% saturation type polyester tree of 600~1000mPa S The styrene solution of fat, the styrene solution of 40% polyvinyl acetate of 33kg, the hydrogen-oxygen of 280kg Change aluminium, the activated magnesia of 2.5kg, the benzpinacol silyl ether of 2.5kg, the phthalocyanine blue of 15kg Pigment paste, the zinc stearate of 13kg, in input blending tank, under normal temperature, high-speed stirred is configured to for 10 minutes 540kg resin paste.
Embodiment 1-25:
By the 67% of 102kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, the 65% of 60kg can thickening metaphenylene and adjacent benzene-type unsaturated polyester resin styrene solution ( Benzene-type: adjacent benzene-type=2:1), 35kg viscosity is the 70% saturation type polyester tree of 600~1000mPa S The styrene solution of fat, the styrene solution of 40% polyvinyl acetate of 40kg, the hydrogen-oxygen of 300kg Change aluminium, the activated magnesia of 2.5kg, the benzpinacol silyl ether of 3kg, the charcoal blacks of 20kg Sticking with paste, the zinc stearate of 13kg, in input blending tank, under normal temperature, high-speed stirred is configured to for 10 minutes 575.5kg resin paste.
Embodiment 1-26:
By the 67% of 107kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, the 65% of 55kg can thickening metaphenylene and adjacent benzene-type unsaturated polyester resin styrene solution ( Benzene-type: adjacent benzene-type=4:3), 45kg viscosity is the 70% saturation type polyester tree of 600~1000mPa S The styrene solution of fat, the styrene solution of 40% polyvinyl acetate of 50kg, the hydrogen-oxygen of 320kg Change aluminium, the activated magnesia of 4kg, the benzpinacol silyl ether of 2.5kg, the iron oxide red of 16kg Pigment paste, the zinc stearate of 15kg, in input blending tank, under normal temperature, high-speed stirred is configured to for 10 minutes 614.5kg resin paste.
Embodiment 1-27:
By the 67% of 162kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, 32kg viscosity is the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, The styrene solution of 40% polyvinyl acetate of 33kg, the aluminium hydroxide of 340kg, the activity of 4kg Magnesia, the peroxide-2-ethyl hexanoic acid tert-butyl of 2.3kg, the phthalocyanine blue pigment paste of 15kg, 13kg Zinc stearate, put in blending tank high-speed stirred under normal temperature and be configured to 601.3kg resin paste in 10 minutes.
Embodiment 1-28:
By the 67% of 162kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, 37.5kg viscosity is the styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, The styrene solution of 40% polyvinyl acetate of 50kg, the aluminium hydroxide of 315kg, the activity of 4kg Magnesia, the peroxidized t-butyl perbenzoate of 3kg, the titanium white powder pigment paste of 15kg, 13kg's is hard Resin acid zinc, in input blending tank, under normal temperature, high-speed stirred is configured to 599.5kg resin paste in 10 minutes.
Embodiment 1-29:
By the 67% of 162kg can thickening dicyclic pentylene modified unsaturated polyester resin, 30kg viscosity is The styrene solution of the 70% saturation type polyester resin of 600~1000mPa S, the 40% poly-vinegar of 20kg The styrene solution of vinyl acetate, the aluminium hydroxide of 280kg, the activated magnesia of 3.3kg, 2.7kg Initiator (peroxidized t-butyl perbenzoate: peroxide-2-ethyl hexanoic acid tert-butyl=2:1), 15kg Titanium white powder pigment stick with paste, the zinc stearate of 12kg, put in blending tank high-speed stirred 10 points under normal temperature Clock is configured to 525kg resin paste.
Embodiment 1-30:
By the 67% of 102kg can the styrene of thickening dicyclic pentylene modified unsaturated polyester resin molten Liquid, the 65% of 60kg can thickening metaphenylene and adjacent benzene-type unsaturated polyester resin styrene solution ( Benzene-type: adjacent benzene-type=4:1), 35kg viscosity is the 70% saturation type polyester tree of 600~1000mPa S The styrene solution of fat, the styrene solution of 40% polyvinyl acetate of 40kg, the hydrogen-oxygen of 300kg Change aluminium, the activated magnesia of 2.5kg, the benzpinacol silyl ether of 3kg, the phthalocyanine blue face of 15kg Material is stuck with paste, the zinc stearate of 13kg, and in input blending tank, under normal temperature, high-speed stirred is configured to for 10 minutes 570.5kg resin paste.
Embodiment 1-31:
By the 70% of 81kg can the styrene solution of thickening dicyclic pentylene modified unsaturated polyester resin, The 67% of 81kg can thickening metaphenylene and adjacent benzene-type unsaturated polyester resin styrene solution (metaphenylene: Adjacent benzene-type=2:1), 50kg viscosity is the benzene of the 70% saturation type polyester resin of 600~1000mPa S Vinyl solution, the styrene solution of 40% polyvinyl acetate of 42kg, the aluminium hydroxide of 330kg, The activated magnesia of 2.2kg, initiator (the benzpinacol silyl ether: benzoyl peroxide uncle of 3kg Butyl ester: peroxide-2-ethyl hexanoic acid tert-butyl=2:1:2), the ferric oxide red colorant of 18kg is stuck with paste, 15kg Zinc stearate put in blending tank high-speed stirred under normal temperature and be configured to 622.2kg resin paste in 10 minutes.
Part II prepreg and the preparation of laminate
Embodiment 2-1~2-31:
1, raw material: the general nothing bought on the prepared resin paste of Part I embodiment 1~31, market Alkali plain weave glass fiber cloth, alkali-free twill glass fabric, alkali-free grid glass fabric.
2, basic technology and process:
Resin paste is evenly coated at two carryings by the coating machine of speed (linear speed) 6~7m/min Form resin paste film layer in film strips, more coated machine roll is gently by left resin paste film layer, middle glass fibers Wei Bu and right resin paste film layer compregnate fit together after rolling, be put between the curing of constant temperature 40 DEG C curing 16h, i.e. prepares the rolling prepreg that thickness is 1~3mm.
Above-mentioned prepreg it is cut into required size by technological requirement and removes the carrier film of its both sides, pressing Product desired thickness lamination is layed in the mould of 140~150 DEG C compressing, hot pressing technique: Controlling temperature 140~150 DEG C, control pressure 10~12MPa, temperature retention time 40~60sec/mm (is pressed The thickness of sheet forming calculates).Hot pressing is taken out after terminating, and naturally cools to room temperature, the most prepared Finished layer pressing plate.
Resin paste, glass fabric kind and the consumption used in laminate, glass fabric is at lamination Accounting in plate and the mechanics of laminate, fire resistance and shrinkage factor situation refer to table 1 below and table 2:
Table 1: use laminate situation table obtained by embodiment 1-1~1-31 resin paste
Table 2: the behavior pattern table of laminate obtained by embodiment 2-21~2-31
Embodiment 3:
A kind of unsaturated polyester glass fiber cloth laminated board, fine by 8 layers of overlapping unsaturated polyester (UP) glass Dimension cloth prepreg is made through hot pressing;Each layer unsaturated polyester glass fiber cloth prepreg is by one layer of glass Fiber cloth and the resin paste composition being coated on glass fabric two sides;
Described resin paste is mixed by the raw material components of following weight and forms: 162 weight portion insatiable hungers With the saturation type polyester resin that the styrene solution of polyester resin, 45 weight portion percentage by weights are 70% Styrene solution, 35 weight portion percentage by weights be 40% the styrene of polyvinyl acetate molten Liquid, 320 weight portion aluminium hydroxides, 3 parts by weight of activated magnesia, 2.5 weight portion initiators, 15 weights Amount part pigment paste and 12 weight portion zinc stearates;
The styrene solution of described unsaturated polyester resin by the percentage by weight that weight ratio is 1:0.5 is 68% can the styrene solution of thickening dicyclic pentylene modified unsaturated polyester resin and percentage by weight Be 66% can the unsaturated polyester (UP) tree that mixes with neighbour's benzene-type of the metaphenylene of thickening or adjacent benzene-type or metaphenylene The styrene solution mixing composition of fat;
Described initiator can be benzpinacol silyl ether, the benzoyl peroxide tert-butyl ester, peroxidating One or more mixture in the-2 ethyl hexanoic acid tert-butyl ester;
Described pigment paste be weight ratio be pigment and the described percentage by weight of 30:50 be 66% can The blended grinding of styrene solution of the metaphenylene of thickening or adjacent benzene-type unsaturated polyester resin Mixture;Described pigment can be the one in titanium dioxide, carbon black, iron oxide red, phthalocyanine blue or two Plant above mixture.
Embodiment 4:
A kind of unsaturated polyester glass fiber cloth laminated board, by 20 layers of overlapping unsaturated polyester (UP) glass Fiber cloth prepreg is made through hot pressing;Each layer unsaturated polyester glass fiber cloth prepreg is by one layer of glass Glass fiber cloth and the resin paste composition being coated on glass fabric two sides;
Described resin paste is mixed by the raw material components of following weight and forms: 162 weight portion insatiable hungers With the saturation type polyester resin that the styrene solution of polyester resin, 30 weight portion percentage by weights are 70% Styrene solution, 20 weight portion percentage by weights be 40% the styrene of polyvinyl acetate molten Liquid, 280 weight portion aluminium hydroxides, 2 parts by weight of activated magnesia, 2 weight portion initiators, 10 weights Amount part pigment paste and 10 weight portion zinc stearates;
The styrene solution of described unsaturated polyester resin by percentage by weight be 67% can thickening dicyclo The styrene solution composition of pentylene modified unsaturated polyester resin;
Described initiator can be benzpinacol silyl ether, the benzoyl peroxide tert-butyl ester, peroxidating One or more mixture in the-2 ethyl hexanoic acid tert-butyl ester;
Described pigment paste be weight ratio be pigment and the described percentage by weight of 10:50 be 65% can The blended grinding of styrene solution of the metaphenylene of thickening or adjacent benzene-type unsaturated polyester resin Mixture;Described pigment can be the one in titanium dioxide, carbon black, iron oxide red, phthalocyanine blue or two Plant above mixture.
Embodiment 5:
A kind of unsaturated polyester glass fiber cloth laminated board, by 60 layers of overlapping unsaturated polyester (UP) glass Fiber cloth prepreg is made through hot pressing;Each layer unsaturated polyester glass fiber cloth prepreg is by one layer of glass Glass fiber cloth and the resin paste composition being coated on glass fabric two sides;
Described resin paste is mixed by the raw material components of following weight and forms: 162 weight portion insatiable hungers With the saturation type polyester resin that the styrene solution of polyester resin, 60 weight portion percentage by weights are 70% Styrene solution, 50 weight portion percentage by weights be 40% the styrene of polyvinyl acetate molten Liquid, 360 weight portion aluminium hydroxides, 4 parts by weight of activated magnesia, 3 weight portion initiators, 20 weights Amount part pigment paste and 15 weight portion zinc stearates;
The styrene solution of described unsaturated polyester resin by the percentage by weight that weight ratio is 1:1 is 70% can the styrene solution of thickening dicyclic pentylene modified unsaturated polyester resin and percentage by weight Be 68% can the unsaturated polyester (UP) tree that mixes with neighbour's benzene-type of the metaphenylene of thickening or adjacent benzene-type or metaphenylene The styrene solution mixing composition of fat;
Described initiator can be benzpinacol silyl ether, the benzoyl peroxide tert-butyl ester, peroxidating One or more mixture in the-2 ethyl hexanoic acid tert-butyl ester;
Described pigment paste be weight ratio be pigment and the described percentage by weight of 50:50 be 68% can The blended grinding of styrene solution of the metaphenylene of thickening or adjacent benzene-type unsaturated polyester resin Mixture;Described pigment can be the one in titanium dioxide, carbon black, iron oxide red, phthalocyanine blue or two Plant above mixture.
Embodiment 6~12:
A kind of unsaturated polyester glass fiber cloth laminated board, by more than one layer overlapping unsaturated polyester glass Glass fiber cloth prepreg is made through hot pressing;Each layer unsaturated polyester glass fiber cloth prepreg is by one layer Glass fabric and the resin paste composition being coated on glass fabric two sides;
Described resin paste is mixed by the raw material components of following weight and forms: 162 weight portion insatiable hungers With the styrene solution of polyester resin, 30~60 weight portion percentage by weight be 70% saturation type polyester The styrene solution of resin, 20~50 weight portion percentage by weight be 40% the benzene of polyvinyl acetate Vinyl solution, 280~360 weight portion aluminium hydroxide, 2~4 parts by weight of activated magnesia, 2~3 weights Amount part initiator, 10~20 weight portion pigment paste and 10~15 weight portion zinc stearates;Implement The concrete consumption of each component in example 6~12 (unit of weight portion: gram) see table:
The styrene solution of unsaturated polyester resin described in embodiment 6~12 is 1 by weight ratio respectively: 0.1,1:0.3,1:0.4,1:0.5,1:0.7,1:0.8,1:0.9, percentage by weight be 70% can the styrene solution of thickening dicyclic pentylene modified unsaturated polyester resin and percentage by weight Be 67% can the unsaturated polyester (UP) tree that mixes with neighbour's benzene-type of the metaphenylene of thickening or adjacent benzene-type or metaphenylene The styrene solution mixing composition of fat;
Described initiator can be benzpinacol silyl ether, the benzoyl peroxide tert-butyl ester, peroxidating One or more mixture in the-2 ethyl hexanoic acid tert-butyl ester;
Pigment paste described in embodiment 6~12 be respectively weight ratio be 15:50,21:50,26:50, The pigment of 32:50,37:50,43:50,48:50 and described percentage by weight are 67% increase Mixing of the blended grinding of styrene solution of thick metaphenylene or adjacent benzene-type unsaturated polyester resin Compound;Described pigment can be one or both in titanium dioxide, carbon black, iron oxide red, phthalocyanine blue Above mixture.
Embodiment 13:
The preparation method of a kind of unsaturated polyester glass fiber cloth laminated board, comprises the following steps:
A, preparation resin paste: by styrene solution, 45 weights of 162 weight portion unsaturated polyester resins Amount part percentage by weight is the styrene solution of saturation type polyester resin, the 35 weight portion weight hundred of 70% Proportion by subtraction is the styrene solution of the polyvinyl acetate of 40%, 320 weight portion aluminium hydroxides, 3 weight Part activated magnesia, 2.5 weight portion initiators, 15 weight portion pigment paste and 12.5 weight portions are hard The weight of resin acid zinc and raw material composition take each component raw material and put in blending tank, at (normal temperature Lower high speed) stir mixing 10 minutes, i.e. it is configured to resin paste;
The styrene solution of described unsaturated polyester resin by the percentage by weight that weight ratio is 1:0.5 is 70% can the styrene solution of thickening dicyclic pentylene modified unsaturated polyester resin and percentage by weight Be 68% can the unsaturated polyester (UP) tree that mixes with neighbour's benzene-type of the metaphenylene of thickening or adjacent benzene-type or metaphenylene The styrene solution mixing composition of fat;
Described initiator can be benzpinacol silyl ether, the benzoyl peroxide tert-butyl ester, peroxidating One or more mixture in the-2 ethyl hexanoic acid tert-butyl ester;
Described pigment paste be weight ratio be pigment and the described percentage by weight of 30:50 be 68% can The blended grinding of styrene solution of the metaphenylene of thickening or adjacent benzene-type unsaturated polyester resin Mixture;Described pigment can be the one in titanium dioxide, carbon black, iron oxide red, phthalocyanine blue or two Plant above mixture.
B, prepare unsaturated polyester glass fiber cloth prepreg: by resin paste by speed (linear speed) Coating machine for 6m/min is evenly coated in two carrying film strips, and forming one side has resin paste film layer First carrying film strips and one side have resin paste film layer second carrying film strips, more coated machine roll will The resin paste film layer of the first carrying film strips fits together with the one side of glass fabric, carries second The another side that the resin paste film layer of film strips is relative with glass fabric fits together, then rolling, Put into curing 16h between the curing of constant temperature 40 DEG C, i.e. prepare unsaturated polyester glass fiber cloth prepreg;
C, hot pressing are for unsaturated polyester glass fiber cloth laminated board: by unsaturated polyester glass fiber cloth Prepreg is cut into product required size and removes the carrying film strips of laminating on its two sides, needed for product Above for two-layer unsaturated polyester glass fiber cloth prepreg overlap is layed in the mould of 145 DEG C by thickness In, through hot-forming, hot pressing technique is: control temperature 145 DEG C, control pressure 11MPa, Temperature retention time is that to be molded the temperature retention time of every mm of thickness product be 50 seconds, i.e. 50sec/mm, hot pressing Take out after end, through naturally cooling to room temperature, i.e. prepare unsaturated polyester glass fiber cloth laminated board and produce Product.
Embodiment 14:
The preparation method of a kind of unsaturated polyester glass fiber cloth laminated board, comprises the following steps:
A, preparation resin paste: by styrene solution, 30 weights of 162 weight portion unsaturated polyester resins Amount part percentage by weight is the styrene solution of saturation type polyester resin, the 20 weight portion weight hundred of 70% Proportion by subtraction is the styrene solution of the polyvinyl acetate of 40%, 280 weight portion aluminium hydroxides, 2 weight Part activated magnesia, 2 weight portion initiators, 10 weight portion pigment paste and 10 weight portions are stearic Weight and the raw material composition of acid zinc take each component raw material and put in blending tank, (under normal temperature At a high speed) stirring mixing 8 minutes, is i.e. configured to resin paste;
The styrene solution of described unsaturated polyester resin by percentage by weight be 67% can thickening dicyclo The styrene solution composition of pentylene modified unsaturated polyester resin;
Described initiator can be benzpinacol silyl ether, the benzoyl peroxide tert-butyl ester, peroxidating One or more mixture in the-2 ethyl hexanoic acid tert-butyl ester;
Described pigment paste be weight ratio be pigment and the described percentage by weight of 10:50 be 65% can The blended grinding of styrene solution of the metaphenylene of thickening or adjacent benzene-type unsaturated polyester resin Mixture;Described pigment can be the one in titanium dioxide, carbon black, iron oxide red, phthalocyanine blue or two Plant above mixture.
B, prepare unsaturated polyester glass fiber cloth prepreg: by resin paste by speed (linear speed) Coating machine for 7m/min is evenly coated in two carrying film strips, and forming one side has resin paste film layer First carrying film strips and one side have resin paste film layer second carrying film strips, more coated machine roll will The resin paste film layer of the first carrying film strips fits together with the one side of glass fabric, carries second The another side that the resin paste film layer of film strips is relative with glass fabric fits together, then rolling, Put into curing 15h between the curing of constant temperature 40 DEG C, i.e. prepare unsaturated polyester glass fiber cloth prepreg;
C, hot pressing are for unsaturated polyester glass fiber cloth laminated board: by unsaturated polyester glass fiber cloth Prepreg is cut into product required size and removes the carrying film strips of laminating on its two sides, needed for product Above for two-layer unsaturated polyester glass fiber cloth prepreg overlap is layed in the mould of 140 DEG C by thickness In, through hot-forming, hot pressing technique is: control temperature 140 DEG C, control pressure 12MPa, Temperature retention time is that to be molded the temperature retention time of every mm of thickness product be 60 seconds, i.e. 60sec/mm, hot pressing Take out after end, through naturally cooling to room temperature, i.e. prepare unsaturated polyester glass fiber cloth laminated board and produce Product.
Embodiment 15:
The preparation method of a kind of unsaturated polyester glass fiber cloth laminated board, comprises the following steps:
A, preparation resin paste: by styrene solution, 60 weights of 162 weight portion unsaturated polyester resins Amount part percentage by weight is the styrene solution of saturation type polyester resin, the 50 weight portion weight hundred of 70% Proportion by subtraction is the styrene solution of the polyvinyl acetate of 40%, 360 weight portion aluminium hydroxides, 4 weight Part activated magnesia, 3 weight portion initiators, 20 weight portion pigment paste and 15 weight portions are stearic Weight and the raw material composition of acid zinc take each component raw material and put in blending tank, (under normal temperature At a high speed) stirring mixing 12 minutes, is i.e. configured to resin paste;
The styrene solution of described unsaturated polyester resin by the percentage by weight that weight ratio is 1:1 is 68% can the styrene solution of thickening dicyclic pentylene modified unsaturated polyester resin and percentage by weight Be 67% can the unsaturated polyester (UP) tree that mixes with neighbour's benzene-type of the metaphenylene of thickening or adjacent benzene-type or metaphenylene The styrene solution mixing composition of fat;
Described initiator can be benzpinacol silyl ether, the benzoyl peroxide tert-butyl ester, peroxidating One or more mixture in the-2 ethyl hexanoic acid tert-butyl ester;
Described pigment paste be weight ratio be pigment and the described percentage by weight of 50:50 be 67% can The blended grinding of styrene solution of the metaphenylene of thickening or adjacent benzene-type unsaturated polyester resin Mixture;Described pigment can be the one in titanium dioxide, carbon black, iron oxide red, phthalocyanine blue or two Plant above mixture.
B, prepare unsaturated polyester glass fiber cloth prepreg: by resin paste by speed (linear speed) Coating machine for 6.5m/min is evenly coated in two carrying film strips, and forming one side has resin paste film layer First carrying film strips and one side have resin paste film layer second carrying film strips, more coated machine roll will The resin paste film layer of the first carrying film strips fits together with the one side of glass fabric, carries second The another side that the resin paste film layer of film strips is relative with glass fabric fits together, then rolling, Put into curing 17h between the curing of constant temperature 40 DEG C, i.e. prepare unsaturated polyester glass fiber cloth prepreg;
C, hot pressing are for unsaturated polyester glass fiber cloth laminated board: by unsaturated polyester glass fiber cloth Prepreg is cut into product required size and removes the carrying film strips of laminating on its two sides, needed for product Above for two-layer unsaturated polyester glass fiber cloth prepreg overlap is layed in the mould of 150 DEG C by thickness In, through hot-forming, hot pressing technique is: control temperature 150 DEG C, control pressure 10MPa, Temperature retention time is that to be molded the temperature retention time of every mm of thickness product be 40 seconds, i.e. 40sec/mm, hot pressing Take out after end, through naturally cooling to room temperature, i.e. prepare unsaturated polyester glass fiber cloth laminated board and produce Product.
Embodiment 16~22:
The preparation method of a kind of unsaturated polyester glass fiber cloth laminated board, comprises the following steps:
A, preparation resin paste: by styrene solution, 30~60 of 162 weight portion unsaturated polyester resins Weight portion percentage by weight is the styrene solution of saturation type polyester resin, 20~50 weight portion of 70% Percentage by weight is the styrene solution of the polyvinyl acetate of 40%, 280~360 weight portion hydroxides The parts by weight of activated magnesia in aluminium, 2~4,2~3 weight portion initiators, 10~20 weight portion pigment paste, And 10~15 weight portion zinc stearate weight and raw material composition take each component raw material and throw Enter in blending tank, () stirring mixing 8~12 minutes, be i.e. configured to resin paste under normal temperature at a high speed; The concrete consumption of each component in embodiment 16~22 (unit of weight portion: gram) see table:
Described in embodiment 16~22, the styrene solution of unsaturated polyester resin by weight ratio is respectively The percentage by weight of 1:0.2,1:0.3,1:0.4,1:0.5,1:0.7,1:0.8,1:0.9 Be 70% can the styrene solution of thickening dicyclic pentylene modified unsaturated polyester resin and weight percent Than be 67% can the unsaturated polyester (UP) that mixes with neighbour's benzene-type of the metaphenylene of thickening or adjacent benzene-type or metaphenylene The styrene solution mixing composition of resin;
Described initiator can be benzpinacol silyl ether, the benzoyl peroxide tert-butyl ester, peroxidating One or more mixture in the-2 ethyl hexanoic acid tert-butyl ester;
Pigment paste described in embodiment 16~22 be respectively weight ratio be 16:50,21:50,26: 50, the pigment of 31:50,36:50,41:50,46:50 and described percentage by weight are 67% Can the metaphenylene of thickening or the blended grinding of styrene solution of adjacent benzene-type unsaturated polyester resin form Mixture;Described pigment can be the one in titanium dioxide, carbon black, iron oxide red, phthalocyanine blue or Two or more mixtures;
B, prepare unsaturated polyester glass fiber cloth prepreg: by resin paste by speed (linear speed) Be 6~7m/min coating machine be evenly coated in two carrying film strips, formed one side have resin paste film First carrying film strips of layer and one side have the second carrying film strips of resin paste film layer, more coated machine roll The resin paste film layer of the first carrying film strips is fit together with the one side of glass fabric, holds second The another side that the resin paste film layer of film carrying belt is relative with glass fabric fits together, and then receives Volume, puts into and cures 15~17h between the curing of constant temperature 40 DEG C, i.e. prepare unsaturated polyester glass fiber cloth Prepreg;
C, hot pressing are for unsaturated polyester glass fiber cloth laminated board: by unsaturated polyester glass fiber cloth Prepreg is cut into product required size and removes the carrying film strips of laminating on its two sides, needed for product Above for two-layer unsaturated polyester glass fiber cloth prepreg overlap is layed in 140~150 DEG C by thickness In mould, through hot-forming, hot pressing technique is: control temperature 140~150 DEG C, control pressure 10~12MPa, temperature retention time is that to be molded the temperature retention time of every mm of thickness product be 40~60 seconds, i.e. 40~60sec/mm, hot pressing is taken out after terminating, and through naturally cooling to room temperature, i.e. prepares unsaturated polyester (UP) Fiberglass cloth laminate product.
In above-described embodiment 3~22: described can thickening dicyclic pentylene modified unsaturated polyester resin relatively Good is, and to use Chinese invention patent number be ZL200710051048.5, entitled " can thickening dicyclo penta The preparation method of diene type unsaturated polyester resin " disclosed in method prepare;
In above-described embodiment 3~22: described can the metaphenylene of thickening or adjacent benzene-type unsaturated polyester resin Be market general commonly can thickening metaphenylene and adjacent benzene-type unsaturated polyester resin;Such as: Changzhou China The metaphenylene unsaturated polyester resin HS-2210 trade mark that resin Co., Ltd of section etc. produce, Nanjing, Nanjing The adjacent benzene-type unsaturated polyester resin P171-903 trade mark etc. that DSM Co., Ltd etc. produce;Can also Self-control;Use described can the styrene of unsaturated polyester resin that mixes with neighbour's benzene-type of the metaphenylene of thickening During solution, its weight ratio is preferably metaphenylene: adjacent benzene-type=4:1~4;
In above-described embodiment 3~22: described percentage by weight is the benzene of the saturation type polyester resin of 70% Vinyl solution preferably viscosity be the percentage by weight of 600~1000mPa S be the poly-isophthalic of 70% The styrene solution of naphthalate;Also can produce with Changzhou Huake Resin Co., Ltd. etc. The SMC low shrinkage additive of HS-9817 trade mark saturated polyester type;Can also make by oneself;
In above-described embodiment 3~22: initiator benzpinacol silyl ether can be with u s company's production The Initiator KL trade mark;The benzoyl peroxide tert-butyl ester can be with the LQ-TBPB of the productions such as Lanzhou auxiliary reagent factory The trade mark;Peroxide-2-ethyl hexanoic acid tert-butyl can be with the LQ-TBPEH board of the productions such as Lanzhou auxiliary reagent factory Number;
In above-described embodiment 3~22: described aluminium hydroxide preferably uses particle diameter to be 6~10 μm Aluminium hydroxide powder material, the H-WF-08A trade mark of the productions such as Central Region company of available Chalco group;
In above-described embodiment 3~22: described activated magnesia preferably uses particle diameter to be 5~7 μm Activated magnesia powder body material, the RA150 trade mark that available Israel produces;
In above-described embodiment 3~22: described zinc stearate is the general common demoulding zinc stearate in market, The S-181 trade mark of the productions such as available Rui Feng chemical plant, Shijiazhuang;
In above-described embodiment 3~22: the average thickness of described unsaturated polyester glass fiber cloth prepreg Can be 1~3mm.
In above-described embodiment 3~22: described glass fabric is alkali-free plain weave glass fiber cloth, alkali-free One or more mixing cloth in twill glass fabric, alkali-free grid glass fabric, all For commercially available prod, the EWR600-1270 board of the productions such as available Chongqing Polycomp International Co., Ltd Number etc.;The concrete actual amount of glass fabric is at unsaturated polyester glass fiber cloth laminated board product Percentage by weight in gross weight is preferably in the range of 40%~52%.
In above-described embodiment 3~22: the number of plies of described unsaturated polyester glass fiber cloth prepreg is permissible It it is 1~100 layer;The thickness of the described unsaturated polyester glass fiber cloth laminated board prepared can be 0.5~80mm.
In above-described embodiment 3~22: described glass fabric is alkali-free plain weave glass fiber cloth, alkali-free One or more mixing cloth in twill glass fabric, alkali-free grid glass fabric, all For commercially available prod.The concrete actual amount of glass fabric is at unsaturated polyester glass fiber cloth laminated board Percentage by weight in the gross weight of product preferably 40%~52%.
In above-described embodiment: described in step c, unsaturated polyester glass fiber cloth prepreg is cut into product Size in required size can be long 2000mm~2500mm, wide 1000mm~1270mm, It can also be other size being actually needed.
Described prepared unsaturated polyester glass fiber cloth laminated board product be applicable to make motor, electrical equipment, The high-strength insulation structure parts of high-tension power transmission and transformation equipment etc..
In above-described embodiment: in the percentage used, indicate the most especially, be weight (matter Amount) percentage;In the ratio used, indicate the most especially, be weight (quality) ratio; Described weight portion can be all gram or kilogram.
In above-described embodiment: the technological parameter (temperature, time, concentration etc.) in each step and each component Being scope with numerical quantity etc., any point is the most applicable.
The technology contents being not specifically delineated in present invention and above-described embodiment is compared with technology, described Raw material are commercially available prod.
The invention is not restricted to above-described embodiment, all can implement and have described in present invention described well Effect.

Claims (10)

1. a unsaturated polyester glass fiber cloth laminated board, is characterized in that: by overlapping one layer with Upper unsaturated polyester glass fiber cloth prepreg is made through hot pressing;Each layer unsaturated polyester glass fiber cloth Prepreg is formed by layer of glass cloth and the resin paste being coated on glass fabric two sides;
Described resin paste is mixed by the raw material components of following weight and forms: 162 weight portion insatiable hungers With the styrene solution of polyester resin, 30~60 weight portion percentage by weight be 70% saturation type polyester The styrene solution of resin, 20~50 weight portion percentage by weight be 40% the benzene of polyvinyl acetate Vinyl solution, 280~360 weight portion aluminium hydroxide, 2~4 parts by weight of activated magnesia, 2~3 weights Amount part initiator, 10~20 weight portion pigment paste and 10~15 weight portion zinc stearates;
The styrene solution of described unsaturated polyester resin is by the percentage by weight that weight ratio is 1:0~1 Be 67%~70% can thickening dicyclic pentylene modified unsaturated polyester resin styrene solution with weight Amount percentage is 65%~68% can the metaphenylene of thickening or adjacent benzene-type or metaphenylene mix with neighbour's benzene-type Unsaturated polyester resin styrene solution mixing composition;
Described initiator is benzpinacol silyl ether, the benzoyl peroxide tert-butyl ester, peroxidating-2- One or more mixture in ethylhexanate;
Described pigment paste be weight ratio be pigment and the described percentage by weight of 10~50:50 be 65%~ 68% can the metaphenylene of thickening or the blended grinding of styrene solution of adjacent benzene-type unsaturated polyester resin Mixture;Described pigment be the one in titanium dioxide, carbon black, iron oxide red, phthalocyanine blue or Two or more mixtures.
2. unsaturated polyester glass fiber cloth laminated board as described in claim 1, is characterized in that: institute The average thickness stating unsaturated polyester glass fiber cloth prepreg is 1~3mm.
3. unsaturated polyester glass fiber cloth laminated board as described in claim 1 or 2, is characterized in that: Described glass fabric is alkali-free plain weave glass fiber cloth, alkali-free twill glass fabric, alkali-free grid One or more mixing cloth in glass fabric.
4. unsaturated polyester glass fiber cloth laminated board as described in claim 1 or 2, is characterized in that: The number of plies of described unsaturated polyester glass fiber cloth prepreg is 1~100 layer.
5. unsaturated polyester glass fiber cloth laminated board as described in claim 3, is characterized in that: institute The number of plies stating unsaturated polyester glass fiber cloth prepreg is 1~100 layer.
6. a preparation method for unsaturated polyester glass fiber cloth laminated board, under is characterized in that including Row step:
A, preparation resin paste: by styrene solution, 30~60 of 162 weight portion unsaturated polyester resins Weight portion percentage by weight is the styrene solution of saturation type polyester resin, 20~50 weight portion of 70% Percentage by weight is the styrene solution of the polyvinyl acetate of 40%, 280~360 weight portion hydroxides The parts by weight of activated magnesia in aluminium, 2~4,2~3 weight portion initiators, 10~20 weight portion pigment paste, And 10~15 weight portion zinc stearate weight and raw material composition take each component raw material and throw Enter in blending tank, stirring mixing 8~12 minutes, be i.e. configured to resin paste;
The styrene solution of described unsaturated polyester resin is by the percentage by weight that weight ratio is 1:0~1 Be 67%~70% can thickening dicyclic pentylene modified unsaturated polyester resin styrene solution with weight Amount percentage is 65%~68% can the metaphenylene of thickening or adjacent benzene-type or metaphenylene mix with neighbour's benzene-type Unsaturated polyester resin styrene solution mixing composition;
Described initiator is benzpinacol silyl ether, the benzoyl peroxide tert-butyl ester, peroxidating-2- One or more mixture in ethylhexanate;
Described pigment paste be weight ratio be pigment and the described percentage by weight of 10~50:50 be 65%~ 68% can the metaphenylene of thickening or the blended grinding of styrene solution of adjacent benzene-type unsaturated polyester resin Mixture;Described pigment be the one in titanium dioxide, carbon black, iron oxide red, phthalocyanine blue or Two or more mixtures;
B, prepare unsaturated polyester glass fiber cloth prepreg: by resin paste by speed be 6~ The coating machine of 7m/min is evenly coated in two carrying film strips, and forming one side has the of resin paste film layer One carrying film strips and one side have the second carrying film strips of resin paste film layer, more coated machine roll is by first The resin paste film layer of carrying film strips and the one side of glass fabric fit together, by the second carrying film strips The resin paste film layer another side relative with glass fabric fit together, then rolling, put into Cure 15~17h between the curing that constant temperature is 40 DEG C, i.e. prepare unsaturated polyester glass fiber cloth prepreg;
C, hot pressing are for unsaturated polyester glass fiber cloth laminated board: by unsaturated polyester glass fiber cloth Prepreg is cut into product required size and removes the carrying film strips of laminating on its two sides, needed for product More than one layer unsaturated polyester glass fiber cloth prepreg overlap is layed in 140~150 DEG C by thickness In mould, through hot-forming, hot pressing technique is: control temperature 140~150 DEG C, control pressure 10~12MPa, temperature retention time is that to be molded the temperature retention time of every mm of thickness product be 40~60 seconds, i.e. 40~60sec/mm, hot pressing is taken out after terminating, and through naturally cooling to room temperature, i.e. prepares unsaturated polyester (UP) Fiberglass cloth laminate product.
7. the preparation method of unsaturated polyester glass fiber cloth laminated board as described in claim 6, its Feature is: described in step b, the average thickness of unsaturated polyester glass fiber cloth prepreg is 1~3mm.
8. the preparation method of unsaturated polyester glass fiber cloth laminated board as described in claim 6 or 7, It is characterized in that: described glass fabric be alkali-free plain weave glass fiber cloth, alkali-free twill glass fabric, One or more mixing cloth in alkali-free grid glass fabric.
9. the preparation method of unsaturated polyester glass fiber cloth laminated board as described in claim 6 or 7, It is characterized in that: described in step c, the number of plies of unsaturated polyester glass fiber cloth prepreg is 1~100 layer.
10. the preparation method of unsaturated polyester glass fiber cloth laminated board as described in claim 8, its Feature is: described in step c, the number of plies of unsaturated polyester glass fiber cloth prepreg is 1~100 layer.
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