CN103522147A - Device and method for repairing spark spectrum exciting electrode - Google Patents
Device and method for repairing spark spectrum exciting electrode Download PDFInfo
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- CN103522147A CN103522147A CN201310470268.7A CN201310470268A CN103522147A CN 103522147 A CN103522147 A CN 103522147A CN 201310470268 A CN201310470268 A CN 201310470268A CN 103522147 A CN103522147 A CN 103522147A
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- electrode
- base plate
- fixture
- drilling machine
- angle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- Mechanical Engineering (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The invention provides a device and method for repairing a spark spectrum exciting electrode. A repair frame formed by a fixing base, a bottom plate, a stand column, an inclined strut, a fixture, a plate file and a level gauge is installed on a bench clamp of a drilling machine, the level gauge is embedded in the bottom plate, the stand column and the bottom plate are respectively provided with a chute, the stand column is vertically connected to one side of the bottom plate, the upper end and the lower end of the inclined strut are connected into the chute of the stand column and the chute of the bottom plate respectively, and the inclined strut is provided with the fixture provided with the plate file. An electrode is installed on a clamping base of the drilling machine, and the bottom plate is regulated to be horizontal by means of the level gauge; the angle of the plate file is regulated to be the same as the repair angle of a discharging pointed end of the electrode; the drilling machine is started at the highest rotating speed, the plate file makes contact with the electrode by means of a bench clamp crank, and the pointed end of the plate file is ground to have bright marks. According to the device and method, consistency of electrode repairing can be improved, and accuracy of spectrograph analyzing is guaranteed; labor strength is reduced, repairing time is shortened, and operation efficiency and spectrograph utilization rate are improved.
Description
Technical field
The invention belongs to inspection assay device field, particularly a kind of prosthetic device for spark spectrum exciting electrode and restorative procedure thereof.
Background technology
Spark source atomic emission spectrometry is widely used in a plurality of fields, particularly online detection such as metallurgy, metal processing and manufacture and has played especially irreplaceable effect; And the exciting electrode of spectrum is one of consumable material of spark source atomic emission spectrometry key, the angle at electrode discharge tip and acutance all have direct relation and impact to the precision of analysis of spectrometer, and the scaling loss degree of electrode is different and variant from light source condition, but most of electrodes just there will be obvious scaling loss defect for about 1 month in use, cause spectrometer analysis ability to decline, need to carry out repair process to electrode.
Traditional electrode restorative procedure is that operating personnel uses that plane is frustrated, emery wheel, sand paper carry out manual grinding processing by rule of thumb to the discharge tip of electrode, not only repair time is long, waste time and energy, strengthened the labour intensity of polishing, and its angle of electrode of repairing due to different personnel is different with acutance, thereby cause repairing the spectrometer analysis ability of electrode at every turn, all there is some difference, directly affects the accuracy of spectrometer analysis result.
Summary of the invention
The present invention aims to provide a kind of human factor impact of eliminating, and shortens repair time, reduces labor intensity, and guarantees the uniformity that electrode is repaired, and improves spark spectrum exciting electrode prosthetic device and the method for spectrometer analysis accuracy.
For this reason, the solution that the present invention takes is:
An exciting electrode prosthetic device, comprises drilling machine bench vice and deck, it is characterized in that, is fixed with triangle and repairs frame on drilling machine bench vice; Repairing frame is comprised of holder, base plate, column, diagonal brace, fixture, flat file and level meter, column lower end is vertically connected on base plate one side, column the inside and side and above base plate and side have chute, diagonal brace upper end is connected in column chute by bearing pin, lower end is connected in base plate chute by adjusting bolt, one fixture with hold-down screw and lock-screw is installed on diagonal brace, flat file is fixed on fixture by lock-screw, above base plate, be inlaid with level meter, be welded with holder below base plate.
An exciting electrode restorative procedure, it is specifically repaired step and is:
1, electrode discharge to be repaired tip is arranged on drilling machine deck down;
2, reparation frame holder is fixed in drilling machine bench vice jaw; Observe the level meter on base plate, according to level meter vision-control Floor water Pingdu, until base plate is in level;
3, the angle of adjusting clamp, regulates formula to be: B=(180-A)/2, and A is the angle at electrode discharge tip, B is fixture angle, makes on fixture flat file angle of inclination consistent with the most advanced and sophisticated reparation of electrode discharge angle.
4, with maximum speed, start drilling machine, make electrode High Rotation Speed;
5, by bench vice, move crank and adjust flat file position on fixture, flat file is contacted gradually with the electrode of rotation, and guarantee that electrode do not estimate visible bending after stressed, slowly reach reparation frame is polished;
6, polish while having bright vestige to electrode discharge tip, complete electrode repair.
Compared with the prior art, beneficial effect of the present invention is:
1, eliminate human factor impact, improved the uniformity that electrode is repaired, guaranteed the accuracy of spectrometer analysis.
2, alleviate labour intensity, improved reparation personnel operating condition.
3, shorten repair time, reduce electrode spares reserve, improve operating efficiency and spectrometer utilization rate.
Accompanying drawing explanation
Fig. 1 is spark spectrum exciting electrode prosthetic device structural representation.
In figure: bench vice crank 1, bench vice 2, holder 3, adjustment bolt 4, chute 5, fixture 6, flat file 7, electrode 8, drilling machine deck 9, lock-screw 10, diagonal brace 11, bearing pin 12, hold-down screw 13, column 14, level meter 15, base plate 16.
The specific embodiment
As seen from Figure 1, spark spectrum exciting electrode prosthetic device of the present invention is mainly comprised of bench vice 2, drilling machine deck 9 and reparation frame,, on the basis of original bench vice 2, drilling machine deck 9, sets up again a set of reparation frame has been installed on bench vice 2.
Repairing frame integral body triangular in shape, is to consist of holder 3, adjustment bolt 4, fixture 6, flat file 7, diagonal brace 11, bearing pin 12, column 14, level meter 15 and base plate 16.Fixture 6 is " U " shape, and two clamping plate with holes link together by connecting plate, is threaded connection a hold-down screw 13 on connecting plate, and for stationary fixture 6, the lock-screw 10 that is threaded on the clamping plate on top, so that fixing flat file 7.Base plate 16 is a rectangular flat, at dull and stereotyped upper surface, is processed with one section of chute moving for diagonal brace 11, also has one section of chute 5 in dull and stereotyped side, for adjusting the transverse shifting of bolt 4, adjusts the angle of diagonal brace 11.
The inside on column 14 tops and side are also processed with respectively one section of chute, and bearing pin 12 can slide up and down along chute.The lower end of column 14 is vertically connected on the right side of base plate 16, and the upper end of diagonal brace 11 is movably connected in the upper end of column 14 by bearing pin 12, and can bearing pin 12 be axle rotation.The lower end of diagonal brace 11 is connected in the chute 5 of base plate 16 sides by adjusting bolt 4, fixture 6 is fixed on the middle part of diagonal brace 11 by hold-down screw 13,7 of flat files are fixed on by lock-screw 10 between the two clamping plates of fixture 6, the upper surface of base plate 16 is inlaid with a level meter 15, below base plate 16, be welded with holder 3, holder 3 is fixed in the jaw of bench vice 2.
The concrete reparation step of spark spectrum exciting electrode restorative procedure of the present invention is:
1, electrode 8 discharge tip to be repaired are arranged on drilling machine deck 9 down.
2, after the holder 3 of repairing frame being fixed in the jaw of bench vice 2, observe the level meter 15 on base plate 16, according to the demonstration of level meter 15, the levelness of regulating base board 16, until base plate 16 is in level.
3, by transverse shifting, adjust the position of bolt 4 in slideway 5, angle that can adjusting clamp 6, adjusting formula is: B=(180-A)/2, A is the angle of electrode 8 discharge tip, B is the angle of fixture 6, until flat file 7 angles of inclination on fixture 6 are consistent with electrode 8 discharge tip reparation angles.
4, start drilling machine and rotate with maximum speed, band moving electrode 8 synchronous rotaries.
5, the position of can all around adjusting flat file 7 on fixture 6 by shaking bench vice crank 1, flat file 7 is contacted gradually with electrode 8 discharge tip of rotating, and guarantee that electrode 8 do not estimate visible bending after stressed, can by bench vice crank 1 slowly reach repair frame and polish.
6, polish while having bright vestige to electrode 8 discharge tip, electrode 8 repairs have accused.
Claims (2)
1. a spark spectrum exciting electrode prosthetic device, comprises drilling machine bench vice and deck, it is characterized in that, is fixed with triangle and repairs frame on drilling machine bench vice; Repairing frame is comprised of holder, base plate, column, diagonal brace, fixture, flat file and level meter, column lower end is vertically connected on base plate one side, column the inside and side and above base plate and side have chute, diagonal brace upper end is connected in column chute by bearing pin, lower end is connected in base plate chute by adjusting bolt, one fixture with hold-down screw and lock-screw is installed on diagonal brace, flat file is fixed on fixture by lock-screw, above base plate, be inlaid with level meter, be welded with holder below base plate.
2. application rights requires a method for spark spectrum exciting electrode prosthetic device described in 1, it is characterized in that, specifically repairs step and is:
(1), electrode discharge to be repaired tip is arranged on drilling machine deck down;
(2), reparation frame holder is fixed in drilling machine bench vice jaw; Observe the level meter on base plate, according to level meter vision-control Floor water Pingdu, until base plate is in level;
(3), the angle of alignment jig, regulate formula to be: B=(180-A)/2, A is the angle at electrode discharge tip, B is fixture angle, makes on fixture flat file angle of inclination consistent with the most advanced and sophisticated reparation of electrode discharge angle;
(4), with maximum speed, start drilling machine, make electrode High Rotation Speed;
(5), by bench vice, move crank and adjust flat file position on fixture, flat file is contacted gradually with the electrode of rotation, and guarantees that electrode do not estimate visible bending after stressed, slowly reach reparation frame is polished;
(6), polish while having bright vestige to electrode discharge tip, complete electrode repair.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310470268.7A CN103522147B (en) | 2013-10-09 | 2013-10-09 | A kind of spark spectrum exciting electrode prosthetic device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310470268.7A CN103522147B (en) | 2013-10-09 | 2013-10-09 | A kind of spark spectrum exciting electrode prosthetic device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103522147A true CN103522147A (en) | 2014-01-22 |
| CN103522147B CN103522147B (en) | 2016-05-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310470268.7A Active CN103522147B (en) | 2013-10-09 | 2013-10-09 | A kind of spark spectrum exciting electrode prosthetic device and method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171585A (en) * | 2015-08-11 | 2015-12-23 | 攀枝花云钛实业有限公司 | Method for cleaning cathode block of gas discharge electronic gun of electron beam cooling bed smelting furnace |
| CN108444439A (en) * | 2018-03-29 | 2018-08-24 | 大连理工大学 | A kind of hydrostatic level bearing of angle adjustable |
| CN109623521A (en) * | 2019-01-07 | 2019-04-16 | 西安微电子技术研究所 | A kind of circular electrode grinding device and its polishing process |
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| US2298633A (en) * | 1940-06-25 | 1942-10-13 | Budd Edward G Mfg Co | Electrode dressing tool |
| JPH0247158U (en) * | 1988-09-27 | 1990-03-30 | ||
| JP2001328024A (en) * | 2000-05-19 | 2001-11-27 | Takeshi Saito | File apparatus for circular saw |
| US20060157460A1 (en) * | 2003-03-04 | 2006-07-20 | Lars Hall | Apparatus for grinding a tungsten electrode for a tig-welding handle |
| CN2857876Y (en) * | 2005-12-28 | 2007-01-17 | 申洪宪 | Position bar for skull photograph |
| CN201322460Y (en) * | 2008-12-26 | 2009-10-07 | 丁文斗 | Fully-insulated highly-efficient solar water heater with sawtooth-shaped heat-collecting plate |
| CN202040491U (en) * | 2011-07-04 | 2011-11-16 | 湖南三升光电有限公司 | LED display screen installation structure |
| CN202363477U (en) * | 2011-11-16 | 2012-08-01 | 深圳市新天光电科技有限公司 | Plug-in mounting bracket with inclination angle capable of being freely set for fixed solar energy receiving plate |
| CN203509835U (en) * | 2013-10-09 | 2014-04-02 | 鞍钢股份有限公司 | Spark spectrum exciting electrode repairing device |
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2013
- 2013-10-09 CN CN201310470268.7A patent/CN103522147B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2298633A (en) * | 1940-06-25 | 1942-10-13 | Budd Edward G Mfg Co | Electrode dressing tool |
| JPH0247158U (en) * | 1988-09-27 | 1990-03-30 | ||
| JP2001328024A (en) * | 2000-05-19 | 2001-11-27 | Takeshi Saito | File apparatus for circular saw |
| US20060157460A1 (en) * | 2003-03-04 | 2006-07-20 | Lars Hall | Apparatus for grinding a tungsten electrode for a tig-welding handle |
| CN2857876Y (en) * | 2005-12-28 | 2007-01-17 | 申洪宪 | Position bar for skull photograph |
| CN201322460Y (en) * | 2008-12-26 | 2009-10-07 | 丁文斗 | Fully-insulated highly-efficient solar water heater with sawtooth-shaped heat-collecting plate |
| CN202040491U (en) * | 2011-07-04 | 2011-11-16 | 湖南三升光电有限公司 | LED display screen installation structure |
| CN202363477U (en) * | 2011-11-16 | 2012-08-01 | 深圳市新天光电科技有限公司 | Plug-in mounting bracket with inclination angle capable of being freely set for fixed solar energy receiving plate |
| CN203509835U (en) * | 2013-10-09 | 2014-04-02 | 鞍钢股份有限公司 | Spark spectrum exciting electrode repairing device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171585A (en) * | 2015-08-11 | 2015-12-23 | 攀枝花云钛实业有限公司 | Method for cleaning cathode block of gas discharge electronic gun of electron beam cooling bed smelting furnace |
| CN108444439A (en) * | 2018-03-29 | 2018-08-24 | 大连理工大学 | A kind of hydrostatic level bearing of angle adjustable |
| CN109623521A (en) * | 2019-01-07 | 2019-04-16 | 西安微电子技术研究所 | A kind of circular electrode grinding device and its polishing process |
| CN109623521B (en) * | 2019-01-07 | 2021-06-08 | 西安微电子技术研究所 | Roller electrode polishing device and polishing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103522147B (en) | 2016-05-11 |
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