Detailed description of the invention
Below in conjunction with drawings and Examples, the manufacture method of the bearing substrate providing the technical program and the Rigid Flex using this bearing substrate is described in further detail.
Seeing also Fig. 1 to Fig. 4, the bearing fixture 100 that the technical program provides is for coordinating with inductive thermal riveter 200.Bearing fixture 100 is for one soft or hard superimposed sheet 300 of carrying, and is positioned on described inductive thermal riveter 200 by described soft or hard superimposed sheet 300.The substrate in combination that described soft or hard superimposed sheet 300 refers to flexible base plate and rigid substrate is superimposed together and is not bonded as one.
Described bearing fixture 100 is generally rectangular plate body, and it has relative first surface 100a and second surface 100b.Described bearing fixture 100 offers the hole 101, four tool location running through described first surface 100a and second surface 100b.Hole 101, described four tools location is arranged, for described bearing fixture 100 is positioned described inductive thermal riveter 200 along the marginating compartment of bearing fixture 100.The opposite sides edge that described bearing fixture 100 alongst extends respectively offers three and penetrates groove 103.Each groove 103 that penetrates all runs through described first surface 100a and second surface 100b, and each opposite sides penetrating groove 103 is each formed with a protuberance 102, thus is respectively formed four protuberances 102 at the opposite sides edge of described bearing fixture 100.In present embodiment, hole 101, described four tools location is respectively close to four limits of described bearing fixture 100, and in hole 101, described four tools location, hole 101, two tool location is respectively arranged on two protuberances 102.
The opposite sides edge that described bearing fixture 100 alongst extends also is respectively provided with four first carrying positioning needles 105.Four first carrying positioning needles 105 are for being positioned described soft or hard superimposed sheet 300 for described bearing fixture 100.Four first carrying positioning needles 105 are arranged at four protuberances 102, and each first carrying positioning needle 105 all extends to the direction away from described second surface 100b from described first surface 100a.Preferably, in present embodiment, each first carrying positioning needle 105 is located on a protuberance 102.Certainly, a protuberance 102 is also provided with two, hole 101, three or more tools location.Certainly, a protuberance 102 is also provided with two, three or more first carrying positioning needles 105.Bearing fixture 100 is additionally provided with two relative second and carries positioning needle 107.Said two second carries the positioning needle 107 two sides alongst extended respectively close to bearing fixture 100.Each second carrying positioning needle 107 is respectively positioned between four first carrying positioning needles 105 of bearing fixture 100 side, and each second carrying positioning needle 107 all extends to the direction away from described second surface 100b from described first surface 100a.
Described inductive thermal riveter 200 is for riveting the edge of described soft or hard superimposed sheet 300, and it includes a carrying platform 21, six heating coil 23 and high-frequency ac power (not shown).Described carrying platform 21 is generally rectangular shaped plate body, is used for carrying described bearing fixture 100.Described carrying platform 21 is provided with four platforms positioning needle 211.Described four platforms positioning needle 211 is respectively close to four limits of described carrying platform 21, and coordinate with hole 101, described four tools location one_to_one corresponding, so that each platform positioning needle 211 is through hole 101, a corresponding tool location, thus described bearing fixture 100 is positioned on described carrying platform 21.The opposite sides edge of described carrying platform 21 all offers three accepting grooves 210.It is corresponding that each accepting groove 210 penetrates groove 103 with one, and the orthographic projection that each accepting groove 210 is on described bearing fixture 100 falls into and penetrates accordingly in groove 103.Each heating coil 23 is all electrical connected with described high-frequency ac power, alternating magnetic field is produced at described high-frequency ac power in the case of powering, and the orthographic projection that each heating coil 23 is on described carrying platform 21 falls in corresponding accepting groove 210, so that the most magnetic lines of force in alternating magnetic field produced by each heating coil 23 are distributed in the surface of corresponding accepting groove 210, and arrive soft or hard superimposed sheet 300 through penetrating groove 103 accordingly relatively easily.In present embodiment, each heating coil 23 is contained in an accepting groove 210.Certainly, the top of carrying platform 21 can also be all located at by described six heating coils 23, as long as the orthographic projection that each heating coil 23 is on described carrying platform 21 can fall in corresponding accepting groove 210, now, the most magnetic lines of force in alternating magnetic field produced by each heating coil 23 are distributed in the surface of corresponding accepting groove 210.Certainly, described six heating coils 23 can also have the top that carrying platform 21 is located at by part heating coil, as long as the orthographic projection that each heating coil 23 is on described carrying platform 21 each falls within corresponding accepting groove 210.Certainly, the quantity of heating coil 23 can also be two, three, four, five, seven or more, should set according to actual needs.
Described soft or hard superimposed sheet 300 includes at least one flexible base plate group 30, at least one rigid substrate 35 and at least one film 37.Flexible base plate group 30 includes multiple flexible base plate 31.In the present embodiment, the both sides of the edge that rigid substrate 35 extends along its length are respectively provided with six heat conducting elements 357.Described six heat conducting elements 357 heat coil 23 one_to_one corresponding with six respectively.The sensing in the alternating magnetic field that the heating coil 23 corresponding at it produces of each heat conducting element 357 forms eddy current, to form heat.Corresponding with a heat conducting element 357 just because of each heating coil 23, and each heating coil 23 to penetrate groove 103 with one corresponding, therefore, each heating coil 23 can act on a corresponding heat conducting element 357 by a corresponding groove 103 that penetrates, so that heat conducting element 357 senses formation eddy current in the alternating magnetic field that described heating coil 23 produces and produces heat.In the present embodiment, flexible base plate group 30 includes the flexible base plate 31 that two side by side parallel are arranged, and also sets up a filling substrate 33 between two flexible base plates 31.Flexible base plate 31, fill that substrate 33 is adjacent is arranged side by side, flexible base plate 31, filling the justified margin of the length direction of edge and the rigid substrate 35 of the width of substrate 33, each flexible base plate 31 is respectively arranged with the justified margin at the edge of a length direction and the length direction of rigid substrate 35.It is to say, the length of flexible base plate 31 is less than 1/2nd of the length of rigid substrate 35 equal to the width of rigid substrate 35, the width of flexible base plate 31.
The upper and lower surface of flexible base plate 31 is respectively provided with a heat conducting element 3133 along the both sides of the edge that its width extends, and fills substrate 33 and is respectively provided with a heat conducting element 333 along the both sides of the edge that its width extends.Each heat conducting element 3133,333 is each penetrates groove 103 with one, to heat coil 23 corresponding.So that heat conducting element 3133,333 senses formation eddy current in the alternating magnetic field that described heating coil 23 produces and produces heat.So, part film 37 can be made to soften bonding flexible base plate group 30 and rigid substrate 35, thus rivet the edge of described soft or hard superimposed sheet 300.
The opposite sides of described soft or hard superimposed sheet 300 is equipped with hole 305, four first overlapping location.Each first overlapping hole 305, location and one first carrying positioning needle 105 corresponding matching, be arranged in corresponding first hole 305, overlapping location for each first carrying positioning needle 105, thus described soft or hard superimposed sheet 300 be positioned described bearing fixture 100.The opposite sides of described soft or hard superimposed sheet 300 is additionally provided with and two second carrying positioning needles 107 hole 307, two second overlapping location one to one, is arranged in corresponding second hole 307, overlapping location for each second carrying positioning needle 107.Certainly, it will be understood by those skilled in the art that the quantity in hole 101, the location of tool in described bearing fixture 100 does not limits, it is also possible to be two, three, five or more, should set according to the quantity of described platform positioning needle 211.The distributing position in hole 101, multiple described tools location does not limits, can also be distributed in the edge on the opposite sides limit that described bearing fixture 100 alongst extends, the edge along the other opposite sides limit that width extends of described bearing fixture 100 can also not have tool to position hole 101.The line in hole 101, multiple described tools location can the shape such as triangular in shape, pentagon, circle.Additionally, described bearing fixture 100 penetrates the quantity of groove 103 and offers position and do not limit, penetrate the quantity of groove 103 can also be two, three, four, five or more, should set according to the quantity of described heating coil 23, penetrate groove 103 arrange position also with heating coil 23 corresponding.Furthermore, the first carrying quantity of positioning needle 105 and offer position and do not limit in described bearing fixture 100, the quantity of the first carrying positioning needle 105 can also be two, three, five or more, should set according to actual needs.That is, according to the described first overlapping location quantity in hole 305 and offer position and set.The second carrying quantity of positioning needle 107 and offer position and do not limit.
First the bearing fixture 100 of the technical program has the advantage that, the hole 101, multiple tools location of bearing fixture 100 coordinates with multiple platform positioning needle 211 one_to_one corresponding, multiple first carrying positioning needles 105 of bearing fixture 100 coordinate with multiple first hole 3131, overlapping location one_to_one corresponding, can be positioned exactly to carrying platform 21 by soft or hard superimposed sheet 300;Secondly, the multiple of bearing fixture 100 penetrate groove 103 and multiple heating coil 23 one_to_one corresponding, accelerate magnetic field produced by heating coil 23 and arrive the speed of soft or hard superimposed sheet 300, improve eddy current in heat conducting element 357 and produce the efficiency of heat, and then improve the efficiency of riveting;Finally, the structure of bearing fixture 100 is relatively simple, easily makes, and cost is relatively low.
The manufacture method of the Rigid Flex that the technical program provides comprises the following steps:
Step one, refers to 2, it is provided that multiple flexible base plates 31, at least one rigid substrate 35 and the film 37 that at least one is corresponding with described rigid substrate 35.
Specifically, the present embodiment only illustrates as a example by providing 31, two rigid substrates 35 of two flexible base plates and two films 37.
Each flexible base plate 31 is rectangular two-sided plate, and it includes first conductive layer the 301, second conductive layer 302 and the first insulating barrier 303 between the first conductive layer 301 and the second conductive layer 302.In the present embodiment, described first conductive layer 301 and the second conductive layer 302 all have been formed with conductive pattern (not shown).
Each flexible base plate 31 is respectively provided with two soft board product units 311 with spacing and around the soft board scrap portion 313 being connected to around two soft board product units 311.The opposite sides edge of each flexible base plate 31 is equipped with at least one heat conducting element 3133.Each heat conducting element 3133 is corresponding with a heating coil 23, and in the alternating magnetic field that the heating coil 23 corresponding at it produces, sensing forms eddy current, to form heat.Described heat conducting element 3133 can be used the method as the conductive pattern making the first conductive layer 301 to be formed, such as, can be made by the method for selective etch the first conductive layer 301 while making the conductive pattern of the first conductive layer 301.In order to produce more heat, it is preferable that in present embodiment, the upper and lower surface of described soft board scrap portion 313 is equipped with heat conducting element 3133 along the both sides of the edge that its width extends, and each heat conducting element 3133 is copper mesh.Certainly, each heat conducting element 3133 can also be copper billet.
The structure of each soft board product unit 311 does not limits, and it includes at least one soft board first shaping area 3111 and at least one soft board the second shaping area 3113 being connected.In the present embodiment, the quantity of described soft board the first shaping area 3111 is two, and the quantity of soft board the second shaping area 3113 is one, and described soft board the first shaping area 3111, soft board the second shaping area 3113 are rectangle and are distributed with conductive pattern.Soft board the second shaping area 3113 is connected between two soft board the first shaping areas 3111, and boundary length L of soft board the second shaping area 3113 and soft board the first shaping area 3111 is less than or equal to length B of soft board the first shaping area 3111.
Described soft board scrap portion 313 is not distributed conductive pattern, and its both sides are provided with the hole 3131, two first overlapping location running through described flexible base plate 31.Each first overlapping hole 3131, location and one first carrying positioning needle 105 corresponding matching, it is arranged in the first hole 3131, overlapping location of correspondence for corresponding first carrying positioning needle 105, thus described flexible base plate 31 is positioned described bearing fixture 100, and then described flexible base plate 31 can be positioned described carrying platform 21.Certainly, the quantity in the first hole 3131, overlapping location of each flexible base plate 31 can also be three, four or more, should be as desired to set.Said two flexible base plate 31 is arranged side by side and is set parallel to each other, thus constitutes a flexible base plate group 30.Being appreciated that in other embodiments, each flexible base plate group 30 can include the plural flexible base plate 31 being arranged side by side.In flexible base plate group 30, two adjacent flexible base plates 31 have spacing.Preferably, in order to improve two flexible base plates 31 be superimposed on a rigid substrate 35 side by side time, the flatness of the plane residing for two flexible base plates 31, thus improve the pressing efficiency in follow-up bonding processes and pressing quality, in present embodiment, also provide for a filling substrate 33, when said two flexible base plate 31 overlaps side by side with a rigid substrate 35, to fill the space between said two flexible base plate 31.The thickness of described filling substrate 33 is equal to the thickness of described flexible base plate 31;The length of described filling substrate 33 is equal to the length of described flexible base plate 31;Described filling substrate 33 width is equal to the distance between said two flexible base plate 31.Described filling substrate 33 is further opened with running through the hole 331, two second overlapping location of described filling substrate 33, for being positioned between adjacent two flexible base plate 31 by described filling substrate 33.Just because of having filling substrate 33 between two flexible base plates 31 adjacent in present embodiment, described filling substrate 33 is further opened with hole 331, two second overlapping location, for two second carrying positioning needle 107 corresponding matching with bearing fixture 100, it is arranged in hole 331, a corresponding second overlapping location for each second carrying positioning needle 107.
In order to produce more heat, it is preferable that in present embodiment, the both sides of the edge of the upper and lower surface of described filling substrate 33 are provided with heat conducting element 333, and described heat conducting element 333 is copper mesh.Each heat conducting element 333 is corresponding with a heating coil 23, and in the alternating magnetic field that the heating coil 23 corresponding at it produces, sensing forms eddy current and produces heat.Material and the structure of described filling substrate 33 do not limit, can make by processing, cut the useless plate produced in production process, it is also possible to obtained by additive method, such as, described filling substrate 33 can be prepared by following steps: first, cuts out the double-sided copper-clad rigid substrate of reservation shape;Secondly, use method for selective etching that the layers of copper of described double-sided copper-clad rigid substrate both sides is all manufactured formation heat conducting element 333.So, obtained filling substrate 33 and be rigid substrate.It will be understood by those skilled in the art that described filling substrate 33 can also be for the flexible base plate being made up of double-sided copper-clad flexible base plate.Those skilled in the art it is also understood that, the quantity of described filling substrate 33 can also be two, three or more, determine according to the quantity of flexible base plate 31, as long as being provided with at least one between the most adjacent two flexible base plates 31 to fill substrate 33, and the thickness of described filling substrate 33 being identical with the thickness of flexible base plate 31.
It should be noted that, in the present embodiment, in order to improve the pressing efficiency in follow-up bonding processes and pressing quality, filling substrate 33 is used to fill the space between adjacent two flexible base plate 31, to improve the flatness of the plane residing for adjacent two flexible base plate 31.Certainly, it will be understood by those skilled in the art that filling substrate 33 is not essential features.Even if filling substrate 33 to omit not, i.e. there is space between said two flexible base plate 31, it is also possible to described soft or hard superimposed sheet 300 is carried out follow-up process for pressing.
Each rigid substrate 35 all includes the 3rd conductive layer the 351, second insulating barrier 353 and six heat conducting elements 357.Described 3rd conductive layer 351 is positioned at the side of described second insulating barrier 353, and described six heat conducting elements 357 are respectively positioned on the opposite side of described second insulating barrier 353.Each heat conducting element 357 is corresponding with a heating coil 23, and in the alternating magnetic field that the heating coil 23 corresponding at it produces, sensing forms eddy current and produces heat.Described 3rd conductive layer 351 can form conductive pattern, it is also possible to not yet forms conductive pattern, and until making conductive pattern again after flexible base plate 31 pressing.In present embodiment, described 3rd conductive layer 351 does not forms conductive pattern, and the side with six heat conducting elements 357 of described second insulating barrier 353 only has described six heat conducting elements 357, does not have conductive pattern, that is, described rigid substrate 35 is the single sided board not forming conductive pattern.It will be appreciated by those skilled in the art that, when described 3rd conductive layer 351 has formed conductive pattern, and the surface with six heat conducting elements 357 of described second insulating barrier 353 only has described six heat conducting elements 357, when not having conductive pattern, rigid substrate 35 for formed conductive pattern single sided board.Those skilled in the art it is also understood that, when the surface with six heat conducting elements 357 of described second insulating barrier 353 is except there being described six heat conducting elements 357, when also having conductive pattern, if described 3rd conductive layer 351 has formed conductive pattern, then, rigid substrate 35 is the dual platen that bilateral all has been formed with conductive pattern.
The structure of rigid substrate 35 is corresponding with the structure of two flexible base plates 31.That is, each rigid substrate 35 the most correspondingly has four hardboard product units 358 with spacing and around being connected to the hardboard scrap portion 359 of four hardboard product units 358, and the structure of each hardboard product unit 358 is corresponding with the structure of a soft board product unit 311.
Each hardboard product unit 358 all includes at least one hardboard first shaping area 3581 and at least one hardboard the second shaping area 3583 being connected.At least one hardboard first shaping area 3581 described is corresponding with at least one soft board first shaping area 3111 described.At least one hardboard second shaping area 3583 described is corresponding with at least one soft board second shaping area 3113 described.In present embodiment, each hardboard product unit 358 all includes two hardboard the first shaping areas 3581 and hardboard second shaping area 3583 being connected between two hardboard the first shaping areas 3581.And, the shape of hardboard the first shaping area 3581 of each hardboard product unit 358, size and the shape of soft board the first shaping area 3111 of corresponding soft board product unit 311, size are identical, and the shape of hardboard the second shaping area 3583 of each hardboard product unit 358, size and the shape of soft board the second shaping area 3113 of corresponding soft board product unit 311, size are identical.
Hardboard scrap portion 359 has eight first overlapping holes 3594, location and hole 3595, two second overlapping location.Hole 3594, eight first overlapping location coordinates with eight first carrying positioning needle 105 one_to_one corresponding, is arranged in hole 3131, a corresponding first overlapping location behind hole 3594, a corresponding first overlapping location for each first carrying positioning needle 105.Hole 3595, two second overlapping location coordinates with two second carrying positioning needle 107 one_to_one corresponding, is arranged in hole 331, a corresponding second overlapping location behind hole 3595, a corresponding second overlapping location for each second carrying positioning needle 107.
Described rigid substrate 35 can be prepared by following steps: first, it is provided that a double-sided copper-clad rigid substrate;Secondly, on described double-sided copper-clad rigid substrate, form at least two first by laser drilling process or depthkeeping machine bore process and overlap hole 3594, location and hole 3595, at least two the second overlapping location;Finally, use method for selective etching the layers of copper of described double-sided copper-clad rigid substrate side to be made and form six heat conducting elements 357.So, can acquire described rigid substrate 35, the layers of copper of described double-sided copper-clad rigid substrate opposite side is the 3rd conductive layer 351 not forming conductive pattern.Preferably, in present embodiment, the heat conducting element 357 formed is copper mesh.It will be understood by those skilled in the art that if described 3rd conductive layer 351 has been formed with conductive pattern, then can use selective etch or semi-additive process that the layers of copper of described double-sided copper-clad rigid substrate opposite side is made the 3rd conductive layer 351 with conductive pattern.
The structure of film 37 is corresponding with the structure of described rigid substrate 35.That is, each film 37 the most correspondingly has four film product units 371 with spacing and around being connected to the film scrap portion 373 of four film product units 371, and the structure of each film product unit 371 is corresponding with a hardboard product unit 358.
Each film product unit 371 all includes at least one film first shaping area 3711 and at least one film opening 3713 being connected with described film the first shaping area 3711.Each film product unit 371 all includes at least one film first shaping area 3711 corresponding with at least one hardboard first shaping area 3581 described and at least one film opening 3713 corresponding with at least one hardboard second shaping area 3583 described.In present embodiment, each film product unit 371 all includes two film the first shaping areas 3711 and a film opening 3713 being connected between two film the first shaping areas 3711.And, the shape of film the first shaping area 3711 of each film product unit 371, size and the shape of hardboard the first shaping area 3581 of corresponding hardboard product unit 358, size are identical, and the shape of film opening 3713 of each film product unit 371, size and the shape of corresponding hardboard product unit 358 hardboard the second shaping area 3583, size are identical.
Film scrap portion 373 offers eight first overlapping holes 3731, location and hole 3733, two second overlapping location.Hole 3731, eight first overlapping location coordinates with eight first carrying positioning needle 105 one_to_one corresponding, is arranged in hole 3731, a corresponding first overlapping location behind hole 3594, a corresponding first overlapping location for each first carrying positioning needle 105.Hole 3733, two second overlapping location coordinates with two second carrying positioning needle 107 one_to_one corresponding, is arranged in hole 3733, a corresponding second overlapping location behind hole 3595, a corresponding second overlapping location for each second carrying positioning needle 107.
Hardboard the first shaping area 3581, film the first shaping area 3711, soft board the first shaping area 3111 will constitute the rigid region of Rigid Flex 600 after subsequent treatment, hardboard the second shaping area 3583, film opening 3713 and soft board the second shaping area 3113 will constitute the flexible region of Rigid Flex 600 after subsequent treatment, thus, 311, film product unit 371 of a soft board product unit and a hardboard product unit 358 may together form a Rigid Flex 600 including a flexible region and two rigid regions.
Certainly, hardboard the first shaping area 3581, film the first shaping area 3711, the shape of soft board the first shaping area 3111 and hardboard the second shaping area 3583, film opening 3713, the shape of soft board the second shaping area 3113 is except being in addition to rectangle as shown in this embodiment, it can also be square, trapezoidal, circular, oval, triangle, L-shaped or other arbitrary shape, only need hardboard the first shaping area 3581, film the first shaping area 3711, the shape of soft board the first shaping area 3111 is identical with the shape of the rigid region of the Rigid Flex of design, hardboard the second shaping area 3583, film opening 3713, the shape of soft board the second shaping area 3113 is identical with the shape of the flexible region of the Rigid Flex of design.nullHardboard the first shaping area 3581、Film the first shaping area 3711、The quantity of soft board the first shaping area 3111 and hardboard the second shaping area 3583、Film opening 3713、The quantity of soft board the second shaping area 3113 except as shown in this embodiment be respectively in addition to two each and every one and one,Hardboard the first shaping area 3581、Film the first shaping area 3711、The quantity of soft board the first shaping area 3111 can also be one、Three or more than three,Hardboard the second shaping area 3583、Film opening 3713、The quantity of soft board the second shaping area 3113 can also be two or more,Only need hardboard the first shaping area 3581、Film the first shaping area 3711、The quantity of soft board the first shaping area 3111 is identical with the quantity of the rigid region of the Rigid Flex of design、Hardboard the second shaping area 3583、Film opening 3713、The quantity of soft board the second shaping area 3113 is identical with the quantity of the flexible region of the Rigid Flex of design.
It will be understood by those skilled in the art that each flexible base plate 31 can also be for single sided board or multi-layer sheet, depending on the conductive layer quantity of the flexible region between two rigid substrates adjacent on the Rigid Flex of design.Those skilled in the art it is also understood that, rigid substrate 35 can also be for forming dual platen or the multi-layer sheet of conductive pattern, the quantity of rigid substrate 35 can also be one, three or more than three, depending on the conductive layer quantity of rigid region on the Rigid Flex of design and the conductive layer quantity of flexible base plate.Described film 37 quantity can also be one, three or more than three, depending on the quantity of rigid substrate on the Rigid Flex of design and the quantity with flexible base plate.
Those skilled in the art it is also understood that, if not filling substrate 33 between adjacent two flexible base plates 31, and on rigid substrate 35 and film 37, the most all there is no the second hole 3595,3777, overlapping location, then, bearing fixture 100 is without being provided with the second carrying positioning needle 107.Certainly, if not setting the second hole 331, overlapping location on the filling substrate 33 between adjacent two flexible base plates 31, and on rigid substrate 35 and film 37, the most all there is no the second hole 3595,3777, overlapping location, then, bearing fixture 100 is without being provided with the second carrying positioning needle 107.
nullStep 2,Refer to Fig. 2 and Fig. 3,By at least one rigid substrate 35 described、At least one film 37 and multiple flexible base plate 31 position and are superimposed on described bearing fixture 100,To form a soft or hard superimposed sheet 300,Multiple flexible base plates 31 constitute at least one flexible base plate group 30,Each flexible base plate group 30 all includes the multiple flexible base plates 31 being arranged side by side,And make at least one film 37 described between at least one rigid substrate 35 described and at least one flexible base plate group 30 described,And soft board first shaping area 3111 of described flexible base plate group 30 and soft board the second shaping area 3113 correspond respectively to film the first shaping area 3711 and the film opening 3713 of the film 37 adjacent with corresponding described flexible base plate group 30,Hardboard first shaping area 3581 of described rigid substrate 35 and hardboard the second shaping area 3583 correspond respectively to film the first shaping area 3711 and the film opening 3713 of the film 37 adjacent with corresponding described rigid substrate 35.That is, in soft or hard superimposed sheet 300, film the first shaping area 3711 is between adjacent soft board the first shaping area 3111 and hardboard the first shaping area 3581, and film opening 3713 is between adjacent soft board the second shaping area 3113 and hardboard the second shaping area 3583.
It should be noted that, when forming a soft or hard superimposed sheet 300, multiple described first hole, overlapping location 3594 of described rigid substrate 35 positions hole 3731 one_to_one corresponding with multiple described first overlapping of film 37, multiple described first hole, overlapping location 3731 of described film 37 positions hole 3131 one_to_one corresponding with multiple described first overlapping of flexible base plate group 30, thus forms multiple first hole 305, overlapping location on described soft or hard superimposed sheet 300.First hole 305, overlapping location of each soft or hard superimposed sheet 300 all includes the first overlapping hole 3731, location of the first 3594, two films 37 in overlapping hole, location of two rigid substrates 35 and the first hole 3131, overlapping location of a flexible base plate 31, and hardboard scrap portion 359, film scrap portion 373 and soft board scrap portion 313 are all run through in each first hole 305, overlapping location.Multiple first holes 305, overlapping location coordinate with multiple first carrying positioning needle 105 one_to_one corresponding, and during so that soft or hard superimposed sheet 300 is superimposed on bearing fixture 100, each first carrying positioning needle 105 is arranged in hole 305, one first overlapping location.Multiple described second hole, overlapping location 3595 of described rigid substrate 35 positions hole 3733 one_to_one corresponding with multiple described second overlapping of film 37, the second hole 331, overlapping location one_to_one corresponding is stated with filling the multiple of substrate 33 in multiple described second hole, overlapping location 3733 of described film 37, thus constitute multiple second hole 307, overlapping location on described soft or hard superimposed sheet 300, and each second hole 307, overlapping location is respectively positioned between multiple first hole 305, overlapping location.Filling substrate 33, hardboard scrap portion 359 and film scrap portion 373 are all run through in second hole 307, overlapping location of each soft or hard superimposed sheet 300.Multiple second holes 307, overlapping location coordinate with multiple second carrying positioning needle 107 one_to_one corresponding, and during so that soft or hard superimposed sheet 300 is superimposed on bearing fixture 100, each second carrying positioning needle 107 is arranged in hole 307, one second overlapping location.
It will be appreciated by those skilled in the art that, if not filling substrate 33 between adjacent two flexible base plates 31, and on rigid substrate 35 and film 37, the most all do not offer the second hole 3595,3777, overlapping location, then, bearing fixture 100 is without arranging the second carrying positioning needle 107, and soft or hard superimposed sheet 300 does not has the second hole 307, overlapping location yet.Certainly, if not setting the second hole 331, overlapping location on the filling substrate 33 between adjacent two flexible base plates 31, and on rigid substrate 35 and film 37, the most all do not offer the second hole 3595,3777, overlapping location, then, bearing fixture 100 is without arranging the second carrying positioning needle 107, and soft or hard superimposed sheet 300 does not has the second hole 307, overlapping location yet.
Specifically, in present embodiment, see also Fig. 2 and Fig. 3,35, filling substrate of two rigid substrates, 37, two flexible base plates 31 of 33, two films are positioned and are superimposed on described bearing fixture 100, to form a soft or hard superimposed sheet 300 being carried on described bearing fixture 100, two flexible base plates 31 constitute a flexible base plate group 30, and described flexible base plate group 30 includes two flexible base plates 31 being arranged side by side.Soft board first shaping area 3111 of described flexible base plate group 30 and soft board the second shaping area 3113 correspond respectively to film the first shaping area 3711 and the film opening 3713 of the film 37 adjacent with described flexible base plate group 30.Described filling substrate 33 is located between adjacent two flexible base plate 31, to fill the space between adjacent two flexible base plate 31.nullHardboard first shaping area 3581 of described rigid substrate 35 and hardboard the second shaping area 3583 correspond respectively to film the first shaping area 3711 and the film opening 3713 of the film 37 adjacent with corresponding described rigid substrate 35,So that two rigid substrates 35、Two films 37 and flexible base plate group 30 location are superimposed on described bearing fixture 100 and through processing (such as pressing further、Make circuit、Anti-welding、Cuttings etc. process) after,Hardboard first shaping area 3581 of rigid substrate 35、Film first shaping area 3711 of film 37 and soft board first shaping area 3111 of flexible base plate group 30 constitute the rigid region of Rigid Flex 600 together,And make hardboard second shaping area 3583 of rigid substrate 35、The flexible region of Rigid Flex 600 is may make up after further treatment after the film opening 3713 of film 37 and location, soft board the second shaping area 3113 overlapping of flexible base plate group 30.
Certainly, the number of described flexible base plate group 30 can also be two, and three or more, depending on the conductive layer quantity of flexible region on the Rigid Flex of design.Certainly, described flexible base plate group 30 can include three, four or more flexible base plate 31, the quantity of the soft board product unit 311 included by each flexible base plate 31 can also be one, three, four or more, should set according to the number of Rigid Flex 600 to be obtained.Correspondingly, the number filling substrate 33 can also be two, three or more, as long as there being at least one to fill substrate 33 between the most adjacent two flexible base plates 31.
Rigid substrate 35 and flexible base plate group 30 are positioned and are superimposed on described bearing fixture 100, during to form a soft or hard superimposed sheet 300, rigid substrate 35 should be made to be positioned at flexible base plate group 30 one or both sides, thus after overlapping and rivet flexible base plate group 30 and rigid substrate 35, available rigid substrate 35 is positioned at outermost soft or hard riveting substrate, in order to the follow-up rigid substrate 35 riveted soft or hard on substrate is for further processing.Such as, when providing a rigid substrate and multiple flexible base plate group, first this rigid substrate can be superimposed on described bearing fixture, the most multiple flexible base plate groups are superimposed on described rigid substrate successively, or first all of multiple flexible base plate groups are superimposed on described bearing fixture successively, more described rigid substrate are superimposed in these all of multiple flexible base plate groups;When providing multiple rigid substrates and a flexible base plate group, first the plurality of rigid substrate can be superimposed on described bearing fixture, the most again this flexible base plate group is superimposed on the plurality of rigid substrate, or first at least one rigid substrate is superimposed on described tool, the most again this flexible base plate group is superimposed on this at least one rigid substrate, finally remaining rigid substrate is superimposed in this flexible base plate group successively;When providing multiple rigid substrates and multiple flexible base plate group, first multiple rigid substrates can be superimposed on described bearing fixture, the most the plurality of flexible base plate group is superimposed on the plurality of rigid substrate successively, or first at least one rigid substrate is superimposed on described bearing fixture, the most the plurality of flexible base plate group is superimposed on this at least one rigid substrate successively, finally remaining rigid substrate is superimposed in the plurality of flexible base plate group successively.It is of course also possible to after multiple flexible base plate groups being arranged in order are pressed into a flexible substrate, then rigid substrate is superimposed on flexible substrate one or both sides.
Step 3, see also Fig. 1 and 4, the bearing fixture 100 carrying soft or hard superimposed sheet 300 is placed on described carrying platform 21, the four platforms positioning needle 211 making described carrying platform 21 is each passed through the hole 101, four tool location of described bearing fixture 100, thus a heating coil 23, penetrates groove 103, and is on the same straight line being perpendicular to described carrying platform 21 near 357, heat conducting element 3133 of heat conducting element and the heat conducting element 357 away from bearing fixture 100 of bearing fixture 100.
Step 4, refers to Fig. 5, opens the high-frequency ac power of described inductive thermal riveter 200, to power each heating coil 23.The heating coil 23 being connected with alternating current produces an alternating magnetic field, and alternating magnetic field senses formation eddy current in the heat conducting element 357 corresponding with described heating coil 23 and heat conducting element 3133 and produces heat.Heat on neighbouring heat conducting element 357 and heat conducting element 3133 will be located between neighbouring heat conducting element 357 and heat conducting element 3133 and corresponding with corresponding heat conducting element 357 part film scrap portion 373 and softens, with adjacent hardboard scrap portion 359 and the soft board scrap portion 313 of boning, thus be integrated the edge riveted of soft or hard superimposed sheet 300 to form a soft or hard riveting substrate 400, i.e., rigid substrate 35, film 37 and flexible base plate group 30 scrap portion riveted are integrated, to form a soft or hard riveting substrate 400.
Step 5, refers to Fig. 6, soft or hard riveting substrate 400 described in pressing, so that film product unit 371 softens and the hardboard product unit 358 that bonds adjacent and soft board product unit 311, thus obtains soft or hard solderless substrate 500.In present embodiment, after soft or hard riveting substrate 400 described in hot-press arrangement pressing, first conductive layer the 301, second conductive layer 302 of flexible base plate 31 constitutes the internal electrically conductive layer of soft or hard riveting substrate 400, and the 3rd conductive layer 351 of two rigid substrates 35 constitutes the outer conductive layers of soft or hard riveting substrate 400.
Owing to the 3rd conductive layer 351 of rigid substrate 35 not yet forms conductive pattern, therefore, after riveting substrate 400 pressing of described soft or hard, also need to carry out a step that the 3rd conductive layer 351 is formed conductive pattern.General; image transfer method can be first passed through make on the 3rd conductive layer 351, to form the photoresist layer with conductive pattern shape; the 3rd conductive layer 351 etching off will do not protected by photoresist layer by laser-etching process or chemical method for etching again, so that the 3rd conductive layer 351 is formed with conductive pattern.
Step 6, see also Fig. 5 and Fig. 6, with the border 501 of hardboard the second shaping area 3583 on the first instrument cutting soft or hard solderless substrate 500 with hardboard the first shaping area 3581, thus the boundary of hardboard second shaping area 3583 of the rigid substrate 35 on soft or hard solderless substrate 500 and hardboard the first shaping area 3581 forms hardboard cutting mouth 503.
With first instrument cutting hardboard the second shaping area 3583 and the method on the border 501 of hardboard the first shaping area 3581 can as cut, milling cutter blind drag for, punching pin stamping-out etc., it is only necessary to form hardboard cutting mouth 503 and do not damage multiple soft boards second shaping area 3113 of two flexible base plates 31.
Step 7, see also Fig. 6 and Fig. 7, the method using the border 505 of hardboard product unit 358 along soft or hard solderless substrate 500 to cut soft or hard solderless substrate 500 is removed in soft or hard solderless substrate 500 and is bonded in soft board scrap portion 313 together, hardboard scrap portion 359, film scrap portion 373, thus obtain eight product units being separated from each other, each product unit includes film product unit 371, hardboard product unit 358 and the soft board product unit 311 being bonded together, that is, eight Rigid Flexs being separated from each other 600 are obtained.
It should be noted that, owing to adjacent rigid substrate 35 is corresponding with film 37, adjacent film 37 is corresponding with flexible base plate group 30, therefore, the border of the hardboard product unit 358 of rigid substrate 35, the overlapping margins of the soft board product unit 311 on the border of the film product unit 371 of film 37 and flexible base plate group 30, therefore, when along soft or hard solderless substrate 500, soft or hard solderless substrate 500 is cut on the border 505 of hardboard product unit 358, as long as controlling the depth of cut the most removable soft or hard solderless substrate 500 of cutter is bonded in soft board scrap portion 313 together, hardboard scrap portion 359, film scrap portion 373 and multiple hardboard the second shaping area 3583.
In present embodiment, milling cutter or other border 505 being easy to cut cutter hardboard product unit 358 along soft or hard solderless substrate 500 of rigid base material is used to cut soft or hard solderless substrate 500, soft board scrap portion 313, hardboard scrap portion 359, film scrap portion 373 and multiple hardboard the second shaping area 3583 being bonded in soft or hard solderless substrate 500 together is cut come off simultaneously, thus obtains multiple Rigid Flex 600 being separated from each other.
Those skilled in the art it is also understood that, the quantity of the flexible base plate 31 in flexible base plate group 30 can also be one, three or more than three, the quantity of the soft board product unit 311 of each flexible base plate 31 in flexible base plate group 30 can also be one, three or more than three, determines according to the quantity of the Rigid Flex that need to design.The quantity of the film product unit 371 of the quantity of the hardboard product unit 358 of one described rigid substrate 35 and a described film 37 can also be one, nine or more than nine, as long as its quantity is equal to the product of the quantity of flexible base plate 31 being in same flexible base plate group 30 with the quantity of the soft board product unit 311 of the flexible base plate 31 being in same flexible base plate group 30.That is, if one or more hardboard product units 358 of described rigid substrate 35 and one or more soft board product unit 311 one_to_one corresponding being in same flexible base plate group 30, one or more film product unit 371 of described film 37 and one or more soft board product unit 311 one_to_one corresponding being in same flexible base plate group 30, such that it is able to form multiple soft or hard including 358, film product unit 371 of a hardboard product unit and a soft board product unit 311 to combine monomer.
nullCan be drawn from above,When the manufacture method of the Rigid Flex using the technical program to provide makes MN Rigid Flex, (M is the natural number more than or equal to 2,N is the natural number more than or equal to 1) time,As long as the quantity of the flexible base plate of described flexible base plate group is M,The quantity of the soft board product unit on each flexible base plate is N number of,The quantity of the film product unit in the quantity of the hardboard product unit on each rigid substrate and each film is all identical (i.e. with the quantity of the soft board product unit of described flexible base plate group,The quantity of the film product unit in the quantity of the hardboard product unit on described rigid substrate and described film is MN),And the shape of a hardboard product unit and a soft board product unit shape one_to_one corresponding,The shape of one film product unit and the shape one_to_one corresponding of a soft board product unit,Again through overlapping、Riveted、Pressing、Cutting step,MN Rigid Flex can be obtained.
First the manufacture method of the Rigid Flex of the technical program has the advantage that, flexible base plate and rigid substrate are positioned on carrying platform by bearing fixture more accurately;Secondly, the multiple first carrying positioning needles on bearing fixture sequentially pass through hardboard hole, location and hole, overlapping location, are possible to prevent flexible base plate to move relative to rigid substrate, improve the pressing quality in follow-up bonding processes and pressing efficiency;Then, with the first instrument and the flexible region of the second instrument molding Rigid Flex and rigid region, thus the flexible region of Rigid Flex and rigid region can be made to be respectively provided with preferable molding effect, not produce burr and deformation;Furthermore, the make efficiency of Rigid Flex can be not only increased with the multiple Rigid Flex of one-shot forming, also improves the utilization rate of rigid substrate;Finally, the heat riveting that flexible base plate and rigid substrate are produced by eddy current is integrated, and does not have rivet bits and produces, such that it is able to improve the making yield of Rigid Flex.
It is understood that for the person of ordinary skill of the art, can conceive according to the technology of the present invention and make other various corresponding changes and deformation, and all these change all should belong to the protection domain of the claims in the present invention with deformation.