CN103481360B - Fully-automatic ceramic production system - Google Patents
Fully-automatic ceramic production system Download PDFInfo
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- CN103481360B CN103481360B CN201210189958.0A CN201210189958A CN103481360B CN 103481360 B CN103481360 B CN 103481360B CN 201210189958 A CN201210189958 A CN 201210189958A CN 103481360 B CN103481360 B CN 103481360B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 57
- 239000000919 ceramic Substances 0.000 title claims abstract description 50
- 238000001035 drying Methods 0.000 claims abstract description 28
- 238000007599 discharging Methods 0.000 claims abstract description 19
- 238000004590 computer program Methods 0.000 claims abstract description 4
- 210000003754 fetus Anatomy 0.000 claims abstract 2
- 239000002002 slurry Substances 0.000 claims description 41
- 238000007569 slipcasting Methods 0.000 claims description 24
- 238000003825 pressing Methods 0.000 claims description 20
- 241000256135 Chironomus thummi Species 0.000 claims description 19
- 238000004513 sizing Methods 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 15
- 239000000758 substrate Substances 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 229920002472 Starch Polymers 0.000 claims description 8
- 235000019698 starch Nutrition 0.000 claims description 8
- 239000008107 starch Substances 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000005273 aeration Methods 0.000 claims 1
- 230000001939 inductive effect Effects 0.000 claims 1
- 229910052602 gypsum Inorganic materials 0.000 description 9
- 239000010440 gypsum Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000011505 plaster Substances 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 230000007423 decrease Effects 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 5
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 4
- 101100460844 Mus musculus Nr2f6 gene Proteins 0.000 description 3
- 230000002745 absorbent Effects 0.000 description 3
- 239000002250 absorbent Substances 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000009955 starching Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Producing Shaped Articles From Materials (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention is applicable to ceramic product production technical field, provide a kind of fully-automatic ceramic production system, including mould changing device, for serosity being injected mould to form the grouting device of idiosome, for the slurry-discharging equipment that unnecessary serosity in mould is discharged, die sinking blank taking device, dry fetus device for what idiosome was dried and be used for the mould drying device dried by mould, described fully-automatic ceramic production system also includes the computer controller being built-in with computer program, track and can be according to the instruction of described computer controller and for mould being transferred load to the mould vehicle at each station.Fully-automatic ceramic production system provided by the present invention, mould is transported to each station by track, mould vehicle by it, the operation of mould vehicle and each device, parts can be controlled by computer controller, its automaticity is high, improve production efficiency, save space, improve yield, greatly reduce the labor intensity of workman.
Description
Technical field
The invention belongs to ceramic product production technical field, particularly relate to a kind of fully-automatic ceramic production system.
Background technology
Production of Ceramics system can be used for producing ceramic product, aborning, needs to position mould, delivered to by mould
Slip casting station also injects pottery serosity in mould, can form ceramic body, also need in forming process after pottery serosity molding
Mould is delivered to plasma discharge station, to be discharged by serosity unnecessary in base substrate, after ceramic body molding, also needs to deliver to out mould
Mould takes base station, to open mould and to take out ceramic body, after taking out ceramic body, also needs to deliver to mould mould drying device.
Production of Ceramics system of the prior art, it is mainly by artificial or simple go-cart carrying mould, production efficiency is low,
Taking up room big, labor strength is high, yield is very restricted.
Summary of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, it is provided that a kind of fully-automatic ceramic production system, its
Automaticity is high, improves production efficiency, saves space, improves yield, and the work greatly reducing workman is strong
Degree.
The present invention is achieved in that a kind of fully-automatic ceramic production system, including mould changing device, for being injected by serosity
Mould with formed base substrate grouting device, for the slurry-discharging equipment that unnecessary serosity in mould is discharged, be used for opening mould and incite somebody to action
Base substrate take out die sinking blank taking device, for by base substrate dry dry blanking device and be used for by mould dry mould drying device, described
Fully-automatic ceramic production system also includes being built-in with the computer controller of computer program, track and can controlling dress according to computer
The instruction put and for mould being transferred load at described mould changing device successively at described grouting device, at slurry-discharging equipment, die sinking takes
Mould vehicle at blanking device, at mould drying device.
Specifically, described slurry-discharging equipment include for by unnecessary serosity from mould the suction device of sucking-off, be used for unnecessary
The sizing device that serosity is poured out from mould, described suction device is disposed adjacent with sizing device.
Specifically, described mould vehicle includes for the chassis of carrying mould and is arranged at the wheel below described chassis, described
Wheel is arranged on described track, and ringwise, and described track is by way of described mould changing device, grouting device, plasma discharge for described track
Device, die sinking blank taking device and mould drying device.
Specifically, described wheel is universal wheel, and described track is provided with the turning member for driving described wheel steering；
Described turning member includes the steering spindle being arranged at track corner, and described track is provided with can turning around described steering axes
To track, what described turning member also included turning to described in promote track turns to push rod, described in turn to push rod by turning to cylinder
Driven.
Specifically, described mould changing device includes for clamping carrying mould bases, proposing mould bases lifting described in drive of described mould
The first lifting assembly, horizontally disposed get on the right track, described first lifting assembly be slideably positioned in described in get on the right track on, described in carry
Mould bases is connected to described first lifting assembly.
Specifically, described grouting device include the slip casting headstock, can elastic telescopic slurry-storing container, can move up and down and extrude
The movable pressing board of described slurry-storing container, for the centrifugal electric machine assembly driving described mould to rotate, in described slurry-storing container, connection has
The Grouting Pipe of described mould can be inserted into；The described slip casting headstock includes that fixation clip, described slurry-storing container are fixedly connected on described solid
Fixed pressuring plate lower end, described movable pressing board is arranged at below described slurry-storing container, and described Grouting Pipe is arranged in described movable pressing board.
Specifically, described suction device includes that vacuum valve, receipts slurry tank, liftable are sheathed on the midge head outside described mould
Frame, the pulp-absorbing pipe that can stretch in mould, can drive the described midge headstock and pulp-absorbing pipe lifting midge head lifting device；Described suction
Slurry pipe is provided with many, and each described pulp-absorbing pipe is all connected to remittance slurry pipe, and the described slurry pipe that converges receives slurry by receipts slurry is hose connection in described
Tank, described vacuum valve is arranged at described receipts on slurry tank；Described midge head lifting device includes the lift cylinder being fixed on installed surface
And the lifting spindle nose driven by described lift cylinder；The described bottom receiving slurry tank is additionally provided with dump valve.
Specifically, described fall sizing device include the worm gear frame being fixedly installed, rotate be arranged on described worm gear frame worm gear,
For driving the worm screw of described worm gear, the framework being fixedly connected on described worm gear and starching track；It is connected with connection on described framework
Channel-section steel, described connection channel-section steel is fixed with the mould vehicle gathering sill of supporting mould car when guiding and fall slurry for mould vehicle turnover.
Specifically, described die sinking blank taking device includes die opening mechanism and Qu Pi mechanism；Described mould includes two involutory settings
Die body, its outside mould periphery wall is arranged with for the hoop die device by said two die body banding；Described die opening mechanism bag
Include the electric magnet for being pulled out by hoop die device and the electric magnet crane being used for the lifting of band motor magnet from described mould upper end；Institute
State hoop die device and be provided with more than a set of, two sets or two sets；Described Qu Pi mechanism includes being connected on described electric magnet crane
Take base bar, described in take base bar in a tubular form, its lower end is arranged with and takes base air bag, and its upper end is connected to for filling to the described base air bag that takes
The aerating device of gas；Described aerating device include inflating cylinder, can the inflation press strip that slides up and down of the most described electric magnet crane
And the inflator being located between described electric magnet crane and inflation press strip, described inflation cylinder is fixed on the lifting of described electric magnet
On frame, described inflation press strip link in described inflation cylinder, described in take the upper end of base bar and be connected to described inflator.
Specifically, described mould drying device include air stove, hot-air draught fan, cold wind air-introduced machine, air main, branch wind pipe and
Joint air door, described hot-air draught fan is arranged at described air stove, and described air main is connected to described hot-air draught fan and cold wind draws
Blower fan, described branch wind pipe is provided with multiple and is positioned on described air main, and described joint air door is arranged at described air main or branch wind pipe
On, it is additionally provided with tuyere at described branch wind pipe.
Fully-automatic ceramic production system provided by the present invention, mould is transported to each work by applying track, mould vehicle by it
Position, the operation of mould vehicle can be controlled by computer controller, and its automaticity is high, improves production efficiency, saves
Space, improves yield, greatly reduces the labor intensity of workman.
Accompanying drawing explanation
Fig. 1 is the general assembly plane graph of the fully-automatic ceramic production system that the embodiment of the present invention provides；
Fig. 2 is close-up schematic view at A in Fig. 1；
Fig. 3 is the floor map of mould changing device in the fully-automatic ceramic production system that the embodiment of the present invention provides；
Fig. 4 is the floor map of wheel steering structure in the fully-automatic ceramic production system that the embodiment of the present invention provides；
Fig. 5 is the floor map of grouting device in the fully-automatic ceramic production system that the embodiment of the present invention provides；
Fig. 6 is the floor map of suction device in the fully-automatic ceramic production system that the embodiment of the present invention provides；
Fig. 7 is the floor map of sizing device in the fully-automatic ceramic production system that the embodiment of the present invention provides；
Fig. 8 is another floor map of sizing device in the fully-automatic ceramic production system that the embodiment of the present invention provides；
Fig. 9 is another floor map of sizing device in the fully-automatic ceramic production system that the embodiment of the present invention provides；
Figure 10 is another floor map of sizing device in the fully-automatic ceramic production system that the embodiment of the present invention provides；
Figure 11 is another floor map of sizing device in the fully-automatic ceramic production system that the embodiment of the present invention provides；
Figure 12 is the floor map of die sinking blank taking device in the fully-automatic ceramic production system that the embodiment of the present invention provides；
Figure 13 is the floor map of mould drying device in the fully-automatic ceramic production system that the embodiment of the present invention provides；
Figure 14 is the floor map of mould drying device in the fully-automatic ceramic production system that the embodiment of the present invention provides；
Figure 15 is the floor map binding round die device in the fully-automatic ceramic production system that the embodiment of the present invention provides.
Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, right
The present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, and
It is not used in the restriction present invention.
A kind of fully-automatic ceramic production system that the embodiment of the present invention provides, can be used for producing ceramic shaped product etc., pottery
Special-shaped product includes but not limited to ceramic wine bottle, vase, porcelain, electroceramics, sanitary ware.
As depicted in figs. 1 and 2, above-mentioned fully-automatic ceramic production system includes mould changing device 110, for being injected by serosity
Mould 9 with formed base substrate grouting device 120, for by mould 9 unnecessary serosity discharge slurry-discharging equipment 130, be used for by
Mould 9 open and base substrate taken out die sinking blank taking device 140, be used for by base substrate dry baking blanking device 150 and be used for mould
The 9 mould drying devices 160 dried, described fully-automatic ceramic production system also includes that the computer being built-in with computer program controls dress
Put, track 200 and can be according to the instruction of computer controller and for by mould 9 transfer successively at described mould changing device 110
To the mould vehicle at described grouting device 120, at slurry-discharging equipment 130, at die sinking blank taking device 140, at mould drying device 160
96.Track 200 can be light rail；Computer controller also may connect to slurry-discharging equipment 130, grouting device 120, slurry-discharging equipment
130, on the device such as die sinking blank taking device 140, mould drying device 160, each relevant apparatus, parts can be entered by computer controller
Row controls, to realize automated production.
In concrete application, as depicted in figs. 1 and 2, slurry-discharging equipment 130, grouting device 120, (slurry-discharging equipment 130) are opened
One or more in mould blank taking device 140, mould drying device 160 may be disposed in same workshop, it is possible to is independently disposed to individually
Building or chamber in, belong to protection scope of the present invention.Such as, mould drying device 160 may be disposed in mould drying device, dries
Blanking device 150 may be disposed in baking base room.Mould changing device 110, grouting device 120, slurry-discharging equipment 130, die sinking take base dress
Put 140 and mould drying device 160 concrete arrangement mode can as the case may be depending on, belong to protection scope of the present invention.Tool
Body ground, is provided with suction zones 170, slurry-discharging equipment 130 and die sinking blank taking device between mould changing device 110 and slurry-discharging equipment 130
Gu Pi district 180 it is provided with between 140.
Fully-automatic ceramic production system provided by the present invention, mould 9 is transported by it by application track 200, mould vehicle 96
Delivering to each station, the operation of mould vehicle 96 can be controlled by computer controller, and its automaticity is high, improves production
Efficiency, saves space, improves yield, greatly reduces the labor intensity of workman.Produced by prior art 8 hours
30000 products calculate, and can reduce workman 40～60, reduce production cost.
Specifically, as depicted in figs. 1 and 2, described slurry-discharging equipment 130 includes for being inhaled from mould 9 by unnecessary serosity
The suction device that goes out, for the sizing device that falls that unnecessary serosity is poured out from mould 9, described suction device is adjacent with sizing device
Arrange.Suction device is for by a part of serosity sucking-off, and mould 9 is overturn by sizing device and pours out by remaining serosity, is beneficial to
Improve product quality.
Specifically, as shown in Fig. 1～Fig. 3 and Fig. 7～Figure 11, described mould vehicle 96 includes for carrying mould 9
Chassis 961 and be arranged at the wheel 962 below described chassis 961, described wheel 962 is arranged on described track 200, institute
State track 200 ringwise, mould vehicle 96 can in track 200 cycle operation, be beneficial to improve efficiency.And described track 200
Can be by way of described mould changing device 110, grouting device 120, slurry-discharging equipment 130, die sinking blank taking device 140 and mould drying device 160.
The device being arranged in track 200 both sides can be not limited to: mould changing device 110, grouting device 120, slurry-discharging equipment 130, die sinking
Blank taking device 140 and mould drying device 160, and its concrete arrangement mode can as the case may be depending on, belong to the guarantor of the present invention
Protect scope.Certainly, track 200 also can fall within protection scope of the present invention in wire etc..
Specifically, as shown in FIG. 1 to 3, described wheel 962 can be universal wheel 33, and described track 200 is provided with
For the turning member driving described wheel 962 to turn to；Described turning member includes the steering spindle being arranged at track 200 corner
36, described track 200 is provided with and can turn to track 35 around described steering axes, described turning member also include for
Turn to track 35 described in promotion turns to push rod, described in turn to push rod by turning to cylinder to be driven.
As shown in Figure 2 to 4, the mould vehicle 96 on this production line is to use propeller to promote its wheel 962 at track
The annular mode of movement of translation on 200.At turning point, mould vehicle 96 is in company with turning to track 35 to turn to together.Concrete work
As process it is: on a certain moment steering base, turn to the track 200 at track 35 and mould vehicle 96 place point-blank, when
Mould vehicle 96 runs to fully enter when turning on track 35, and four turn to cylinder to promote to turn to and turn to push rod on track 35
34, make to turn to track 35 to turn to 90 ° together with universal wheel 33, connect into straight line with the track 200 of other direction, thus
Run to the track after turning to 200 smoothly up, it is achieved that turning to of mould vehicle 96.The operation of the most each mechanism can be by electricity
Brain controls device and controls.It is to be appreciated that computer controller can be divided into multiple control module and be distributed on each device.
Specifically, as shown in FIG. 1 to 3, described mould changing device 110 includes carrying mould bases for clamp described mould 9
30, carrying the first lifting assembly of mould bases 30 lifting described in drive, horizontally disposed get on the right track 19, getting on the right track 19 can set
Being placed in above track 200, getting on the right track 19 can be arranged in parallel with track 200.Described first lifting assembly is slideably positioned in described
Get on the right track on 19, with along getting on the right track 19 slide anteroposterior.The described mould bases 30 that carries is connected to described first lifting assembly, with by mould
Tool 9 clamps and is positioned over suitable position.
In actual production, as shown in FIG. 1 to 3, mould drying device 160 can be mould drying device, and mould 9 can be plaster mold
Tool.Mould changing device 110 can be disposed adjacent with grouting device 120.Die change station is arrived from mould drying device gypsum mold 9 out
After, carry mould screw mandrel 28 and driven clockwise to rotate, carry mould silk seat 29 and move down, carry mould silk seat 29 and be threadedly connected to carry mould
Screw mandrel 28, forms screw rod transmission structure.Carry the lower end of mould bases 30 to be fixedly installed and carry mould electric magnet 32.With carry mould silk seat
29 connect carry mould bases 30 together with carrying mould electric magnet 32 along with decline, just connect with spring base when dropping to electric magnet 32
When touching, screw mandrel 28 stops operating, and electric magnet 32 energising produces magnetic field and spring base adhesive, and then screw mandrel 28 is counterclockwise
Rotating, silk seat 29 moves up, and carries mould bases 30 and electric magnet 32 and gypsum mold 9 rises simultaneously, rise to certain altitude
The stall of rear screw mandrel 28.Mould changing device 110 includes also including can be in the travelling wheel 31 of walking, travelling wheel 31 inverse time on 1919 of getting on the right track
Pin direction rotates, and drives whole mould changing device 110 to moving to left, and when moving on to directly over slip casting station, screw mandrel 28 is clockwise
Rotating and be put on slip casting station by gypsum mold 9, then screw mandrel counterclockwise rotates and rises to exceed Gypsum Fibrosum by electric magnet 32
Mould 9 position, travelling wheel 31 rotates clockwise, is moved on to by die changing mechanism directly over die change station.After slip casting completes,
Casting head moves to right steps down, and mould changing device 110 is again moved to directly over slip casting station, is mentioned by the gypsum mold 9 after slip casting, moves
To die change station, being put in mould vehicle 96 by the plaster mold after slip casting, gypsum mold 9 is pushed by mould vehicle 96, automatization's journey
Degree height.Certainly, it is possible to use the mould changing device 110 of other suitable construction, belong to the protection domain invented mutually.
Specifically, as shown in Figure 1 and Figure 5, described grouting device 120 include the slip casting headstock, can elastic telescopic storage slurry
Container 13, can move up and down and extrude described slurry-storing container 13 movable pressing board 10, for drive that described mould 9 rotates from
Electrocardiograph assembly, described slurry-storing container 13 connects and has the Grouting Pipe 8 that can be inserted into described mould 9；Described slip casting headstock bag
Including fixation clip 14, described slurry-storing container 13 is fixedly connected on described fixation clip 14 lower end, and described movable pressing board 10 is arranged
Below described slurry-storing container 13, described Grouting Pipe 8 is arranged in described movable pressing board 10.
In the present embodiment, as shown in Figure 1 and Figure 5, grouting device 120 uses quantitative slip casing by pressure mode, and grouting amount can
Being adjusted with the requirement of product, while slip casting, mould 9 rotates under centrifugal electric machine assembly effect, thus realizes centrifugal note
Slurry, can 120 products of same time note.Certainly, it is possible to note the product of varying number simultaneously.
As shown in Figure 1 and Figure 5, grouting device 120 mainly by the slip casting headstock, enter to starch flexible pipe 15, slurry-storing container 13,
Pressing mechanism, slip casting dop 11, Grouting Pipe 8, enter to starch dop 16, casting head moves forward and backward device, centrifugal seat, centrifugal electricity
Machines etc. form.Movable pressing board is connected to silk braid 25, and silk braid 25 is threadedly connected to dynamic pressure plate elevating screw 22, forms screw body.
Centrifugal electric machine assembly includes centrifugal motor, connecting rod 1, crank 2, bent axle 3 and centrifugal turntable 4.Centrifugal turntable 4 and mould 9
Being connected, bent axle 3 is arranged between centrifugal turntable 4 and crank 2, and under the driving of centrifugal motor, mould 9 is rotatable.
As shown in Figure 1 and Figure 5, slip casting process is as follows: when movable pressing board elevating screw 22 turns clockwise, slip casting
Pipe 8 is along with silk braid 25, in movable pressing board 10 drops to treat slip casting mould 9, enters to starch dop 16 simultaneously and opens, slurry-storing container
Slurry can be entered in 13, after setting the time (time is adjustable), enter to starch dop 16 and close, in slurry-storing container 13, serosity can be accommodated.
Movable pressing board elevating screw 22 counterclockwise rotates, and Grouting Pipe 8 slowly rises along with silk braid 25, movable pressing board 10, this
Time slip casting drive shaft 12 drive slip casting dop 11 to open grouting valve, be centrifuged electric machine rotation simultaneously, by connecting rod 1, crank 2,
Bent axle 3 drives centrifugal turntable 4 to rotate with certain speed, compresses slurry-storing container 13 in movable pressing board 10 uphill process, and storage slurry holds
Mud in device 13 is i.e. pressed in the mould 9 treating slip casting, it is achieved centrifugal grouting.Control movable pressing board 10 lifting height
Control the slurry amount injected, it is achieved thereby that quantitative filling.
As shown in Figure 1 and Figure 5, the mould 9 after slip casting moves toward pulp absorbing area with automatic conveying device, arrive pulp absorbing area it
Before be absorbent time during this period of time, in this time, the region of movement is suction zones, and different product is to the requirement of absorbent time the most not
Together, the design can adjust the distance of suction zones by movement before and after casting head thus have adjusted absorbent time, it is adaptable to different
The requirement of product.
Specifically, as shown in figures 1 to 6, described suction device includes vacuum valve 47, receives slurry tank 41, liftable set
The pulp-absorbing pipe 54 that be located at the midge headstock 56 outside described mould 9, can stretch in mould 9, the described midge headstock 56 can be driven
Midge head lifting device with pulp-absorbing pipe 54 lifting；Described pulp-absorbing pipe 54 is provided with many, and each described pulp-absorbing pipe 54 is all connected with
In converging slurry pipe 52, described remittance slurry pipe 52 is connected to described receipts slurry tank 41 by receiving slurry flexible pipe 42, and described vacuum valve 47 is arranged at
Described receipts is starched on tank 41；Described midge head lifting device includes the lift cylinder 59 being fixed on installed surface and by described lifting
The lifting spindle nose 58 that cylinder 59 drives；The described bottom receiving slurry tank 41 is additionally provided with dump valve 40.
As shown in figures 1 to 6, in the present embodiment, suction device uses the mode of vaccum pulp absorbing, mainly by receiving slurry flexible pipe
42, the midge headstock 56, vacuum pump, receipts slurry tank 41, pulp-absorbing pipe 54, midge head lifting device composition.When mould vehicle 96 arrives
When reaching immediately below midge head, midge head lifting device declines, and during decline, mould 9 is corrected by guide holder 55, pulp-absorbing pipe 54
Stretching in base from mould 9 Shang Pikou center, after the decline of midge head puts in place, unlatching vacuum valve 47, pulp absorbing valve 43 start midge,
The mud of sucking-off enters receipts slurry tank and closes vacuum valve after 41,20 seconds, and midge head rises, and opens dump valve 40, and mud is by putting
Remaining stock tank put into by slurry pipe 39, slush pump draw back the recycling of Zhi Ni district.
Specifically, as shown in Fig. 1 and Fig. 7～Figure 11, described sizing device includes the worm gear frame being fixedly installed on installed surface
65, rotate be arranged on described worm gear frame 65 worm gear 67, for driving the worm screw 66 of described worm gear 67, being fixedly connected on
Framework 71 on described worm gear 67 and the slurry track 79 that falls；Connection channel-section steel 72, described connection channel-section steel it is connected with on described framework 71
The mould vehicle gathering sill 76 of supporting mould car 96 when guiding and fall slurry for mould vehicle 96 turnover it is fixed with on 72.Worm gear 67
It is machined with the gear teeth and the widest bearing track groove of a width ratio bearing 69, on cylindrical circumference on the inner circle circumference of worm gear frame 65 also
There is a rail groove wider than bearing 69.The bearing 69 that 6 same is evenly embedded into worm gear 67 and worm gear frame 65 simultaneously
Bearing track groove in, bearing 69 is coupled location by bearing pin 68 with bearing bracket stand 70.So worm gear 67, worm gear frame 65,
Bearing 69, bearing bracket stand 70 are the formation of the structure just like rolling bearing.Worm gear 67 can rotate in worm gear frame 65.Framework 71
Being fixed on worm gear 67, track 79 and connection channel-section steel 72 are unified into an entirety the framework 71 at two ends again, at framework 71
Upper middle position is provided with intermediate pressure template 74.Left and right pressing mold angle steel 73,75 is separately fixed at the left and right sides of framework 71,
Aspect ratio hoop die device is slightly higher.The effect of left and right pressing mold angle steel 73,75 is down to starch movement and the landing of limit gypsum mold 9,
Couple channel-section steel 72 two ends be further fixed on mould vehicle gathering sill 76, its effect be mould vehicle 96 turnover guide and fall slurry time prop up
Hold mould vehicle 94.
The mould vehicle 96 pushed away by propeller and slip casting gypsum mold 9 rest on down falling in sizing device and starch on track 79,
Worm drive (not shown) drives worm screw 66 to rotate.Worm screw 66 drives worm gear 67 to be rotated clockwise.When have rotated
During proper angle (such as 96 degree), stop operating, and keep certain time (this time sets according to product requirement).So
Rear worm drive continues driving to be made worm gear 67 revolve turnback to stop, and (this time is according to product requirement to keep certain time
Set), thus the remaining slurry of base substrate is poured out completely.After the time of falling slurry arrives, worm drive drives worm screw 66 to invert,
So that worm gear 67 revolves turnback counterclockwise.The sizing device that falls returns to initial position.Mould vehicle is pushed by propeller.Once fall
Slurry process terminates.Wait that next mould vehicle pushes.
Specifically, as shown in figs. 1 and 12, described die sinking blank taking device 140 includes die opening mechanism and Qu Pi mechanism；
Described mould 9 includes the die body of two involutory settings, and its outside mould 9 periphery wall is arranged with for by said two die body banding
Hoop die device；Described die opening mechanism includes the electric magnet 109 for being pulled out from described mould 9 upper end by hoop die device and is used for
Electric magnet crane 103 with motor magnet 109 lifting；Hoop die device can be provided with more than a set of, two sets or two sets；Described
Qu Pi mechanism includes that be connected on described electric magnet crane 103 takes base bar 110, described in take base bar 110 in a tubular form, under it
End is arranged with and takes base air bag 111, and its upper end is connected to for the described aerating device taking base air bag 111 inflation；Described inflation
Device include inflating cylinder 106, can the inflation press strip 107 that slides up and down of the most described electric magnet crane 103 and be located in institute
Stating the inflator 112 between electric magnet crane 103 and inflation press strip 107, described inflation cylinder 106 is fixed on described electromagnetism
On ferrum crane 103, described inflation press strip 107 is connected to described inflation cylinder 106, described in take base bar 110 upper end connect
In described inflator 112.
Specifically, as shown in figure 15, hoop die device is by spring base 1, fixing ear 2, spring supporting sheet 3, central spindle of the spring
4, spring 5 forms.
Wherein, fixing ear 2 is fixed on spring base 1, and central spindle of the spring 4 is fixing with spring supporting sheet 3 to be connected, multiple bullets
Spring mandrel 4 is through in the middle of spring 5 equably, is actively coupled with fixing ear 2 by spring supporting sheet 3 with split pin, spring 5
Length can according to hoop mould needed for strength and determine.
Specifically, hoop die device can be provided with more than a set of, two sets or two sets, when hoop die device is provided with two sets or two sets
Time above, hoop die device can stacked on top of one another or be arranged at intervals at up and down on mould 9.
As shown in figs. 1 and 12, die sinking process is as follows: containing base gypsum mold 9 arrive die sinking take base station time, just
Falling in the Gypsum Fibrosum die cavity of bracket upward opening, pressed slightly downwards by mould bottom tray 116 at the bottom of mould, anchor ear 117 is by lifting shaft 118
Hold tightly, prevent axle from moving up and down again.Now, electric magnet lift cylinder 102 push rod descent tape motor magnet crane 103 and electricity
Magnet 109 declines simultaneously, and when cylinder push-rod drops to lower dead center, electric magnet 109 also drops to and contacts with spring base, electric magnet
109 energisings.In above process, screw mandrel 105 rotates, and drives silk braid 104 to decline.The backform ring 108 of associated, take
Base bar 110, take base air bag 111 and decline simultaneously.When backform ring 108 contacts with plaster mold, screw mandrel 105 stall.Then electromagnetism
Ferrum lift cylinder 102 rises, and electric magnet 109 holds spring base and promotes whole hoop die device until pulling it on plaster mold
End face.Then screw mandrel 105 inverts certain revolution and makes backform ring 108 leave plaster mold.Now, mobile channels dish push arm 122
Making mobile channels dish 123 counterclockwise rotate, the push rod 114 being connected with bearing 121 is in the rotation of mobile channels dish 123
The lower guide groove along fixing guide groove frame 124 of effect is displaced outwardly.Push rod 114 is to be embedded in the downwardly open groove of bracket 113,
Also having driven bracket 113 to be displaced outwardly when push rod 114 is displaced outwardly, the plaster mold fallen in bracket 113 is moved out the most together
Dynamic, and the direction of motion of two brackets 113 is contrary, thus by two pieces of Gypsum Fibrosum die bodys separately.
As shown in figs. 1 and 12, taking base process as follows: after two pieces of Gypsum Fibrosum die bodys separate, inflation cylinder 106 drives and fills
Air pressure bar 107 moves downward, and is compressed by inflator 112, makes air in inflator 112 be filled with take by taking base bar 110
It is allowed in base air bag 111 expand into more than bottle base mouth.Then screw mandrel 105 inverts again, is driven by the rising of silk braid 104
Inflation bar 110 and take base air bag 111 and bottle base together rises.Rise to bottle base when exceeding gypsum mold 9 upper surface, whole take
Blanking device moves to above wet base supply line, and the most clockwise decline by bottle base is put on supply line screw mandrel 105, inflates cylinder 106
Driving inflation press strip 107 to rise, inflator 112 volume increases, and takes the air in base air bag 111 and returns to inflator and volume contracting
Little to less than bottleneck.Screw mandrel 105 reverses and will take base air bag proposition bottle base mouth, meanwhile, and mobile channels dish 123 rotation clockwise
Turn by separate plaster mold altogether.Then, whole blank taking device returns to take base position, and electric magnet lift cylinder 102 declines,
Make hoop die device put in place returning after plaster mold banding to reset.Deliver to dry base room by conveyer belt after the artificial repaired biscuit of wet base after the demoulding
Drying, plaster mold then delivers to mould drying device dries.Die sinking takes base process and completes.
Taking after base completes, base substrate can be transmitted by wet base conveyer belt 190, to repair indivedual base substrates in Xiu Shipi district.
In actual application, grouting device, in mould changing device and other device, mould 9 can be set to one layer or two-layer or two-layer
Above, protection scope of the present invention is belonged to.As in figure 2 it is shown, grouting device, in mould changing device, mould 9 is just arranged to two
Layer, to improve production efficiency and production capacity.
Specifically, as shown in Fig. 1 and Figure 12, Figure 13, described mould drying device includes air stove, hot-air draught fan, cold
Wind air-introduced machine, air main 151, branch wind pipe 152 and joint air door, described hot-air draught fan is arranged at described air stove, described
Air main 151 is connected to described hot-air draught fan and cold wind air-introduced machine, and described branch wind pipe 152 is provided with multiple and is positioned at described master
On airduct 151, described joint air door is arranged on described air main 151 or branch wind pipe 152, also sets up at described branch wind pipe 152
There is tuyere 153.
Dry base room and use common chain type drying room.Mould drying device and the baking temperature in base room, humidity are automatically controlled by computer.
Specifically, this production system overall dimensions can be: long 90M width 10M height 5M, its daily production capacity is up to 30000
Part/class (8 hours) 500ml fills ceramic wine bottle.Fully-automatic ceramic production system provided by the present invention, it is by application track
200, mould 9 is transported to each station by mould vehicle 96, and the operation of mould vehicle 96 can be controlled by computer controller, its
Automaticity is high, improves production efficiency, saves space, improve yield, greatly reduces the labor intensity of workman.
Produced 30000 products by prior art 8 hours to calculate, workman 40～60 can be reduced, reduce production cost.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all spirit in the present invention
Any amendment, equivalent or improvement etc. with being made within principle, should be included within the scope of the present invention.
Claims (8)
1. a fully-automatic ceramic production system, including mould changing device, for noting serosity
Enter mould to form the grouting device of idiosome, for the row discharged by unnecessary serosity in mould
Sizing device, for die sinking blank taking device mould opened and base substrate is taken out, be used for by
What idiosome was dried dries fetus device and for the mould drying device dried by mould, and its feature exists
In, described fully-automatic ceramic production system also includes the computer being built-in with computer program
Control device, track and can be according to the instruction of described computer controller and for by mould
Transfer load at described grouting device, at slurry-discharging equipment at described mould changing device successively, open
Mould vehicle at mould blank taking device, at mould drying device；Described mould changing device includes for pressing from both sides
Hold carrying mould bases, carrying first liter of mould bases lifting described in drive and come down to a lower group of described mould
Part, horizontally disposed getting on the right track, described first lifting assembly is slideably positioned in described upper rail
On road, described in carry mould bases and be connected to described first lifting assembly；Described grouting device includes
The slip casting headstock, can elastic telescopic slurry-storing container, can move up and down and extrude described storage slurry
The movable pressing board of container, for the centrifugal electric machine assembly driving described mould to rotate, described
Connect in slurry-storing container and have the Grouting Pipe that can be inserted into described mould；Described slip casting headstock bag
Including fixation clip, described slurry-storing container is fixedly connected on described fixation clip lower end, described
Movable pressing board is arranged at below described slurry-storing container, and described Grouting Pipe is arranged in described activity
Pressing plate.
2. fully-automatic ceramic production system as claimed in claim 1, it is characterised in that
Described slurry-discharging equipment includes for by unnecessary the serosity suction device of sucking-off, use from mould
In unnecessary serosity is poured out from mould fall sizing device, described suction device with starch dress
Put and be disposed adjacent.
3. fully-automatic ceramic production system as claimed in claim 1, it is characterised in that
Described mould vehicle includes for the chassis of carrying mould and is arranged at below described chassis
Wheel, described wheel is arranged on described track, described track ringwise, and described rail
Road is by way of described mould changing device, grouting device, slurry-discharging equipment, die sinking blank taking device and baking
Die device.
4. fully-automatic ceramic production system as claimed in claim 3, it is characterised in that
Described wheel is universal wheel, described track is provided with for driving described wheel steering
Turning member；Described turning member includes the steering spindle being arranged at track corner, described
Being provided with on track can be around the track that turns to of described steering axes, and described turning member is also
Turn to push rod including turn to track described in promote, described in turn to push rod by turning to vapour
Cylinder is driven.
5. fully-automatic ceramic production system as claimed in claim 2, it is characterised in that
Described suction device includes that vacuum valve, receipts slurry tank, liftable are sheathed on outside described mould
The midge headstock, the pulp-absorbing pipe that can stretch in mould, the described midge headstock and suction can be driven
The midge head lifting device of slurry pipe lifting；Described pulp-absorbing pipe is provided with many, each described suction
Slurry pipe is all connected to remittance slurry pipe, and the described slurry pipe that converges receives slurry by receipts slurry is hose connection in described
Tank, described vacuum valve is arranged at described receipts on slurry tank；Described midge head lifting device includes
The lift cylinder being fixed on installed surface and the lifting spindle nose driven by described lift cylinder；
The described bottom receiving slurry tank is additionally provided with dump valve.
6. fully-automatic ceramic production system as claimed in claim 2, it is characterised in that
Described sizing device includes that the worm gear frame being fixedly installed, rotation are arranged on described worm gear frame
Worm gear, the worm screw for driving described worm gear, the frame that is fixedly connected on described worm gear
Frame and starch track；Connection channel-section steel it is connected with on described framework, fixing on described connection channel-section steel
It is provided with the mould vehicle gathering sill of supporting mould car when guiding and fall slurry for mould vehicle turnover.
7. the fully-automatic ceramic production system as according to any one of Claims 1-4,
It is characterized in that, described die sinking blank taking device includes die opening mechanism and Qu Pi mechanism；Described
Mould includes the die body of two involutory settings, and its outside mould periphery wall is arranged with for inciting somebody to action
The hoop die device of said two die body banding；Described die opening mechanism includes for being filled by hoop mould
Put from the electric magnet of described mould upper end pull-out with for driving described electric magnet to lift
Electric magnet crane；Described hoop die device is provided with more than a set of, two sets or two sets；Institute
Shu Qu base mechanism includes that be connected on described electric magnet crane takes base bar, described in take base
In a tubular form, its lower end is arranged with and takes base air bag bar, and its upper end is connected to for taking to described
The aerating device of base airbag aeration；Described aerating device include inflating cylinder, can institute relatively
State inflation press strip that electric magnet crane slides up and down and be located in the lifting of described electric magnet
Inflator between frame and inflation press strip, described inflation cylinder is fixed on described electric magnet liter
On fall frame, described inflation press strip link in described inflation cylinder, described in take the upper end of base bar
It is connected to described inflator.
8. the fully-automatic ceramic production system as according to any one of Claims 1-4,
It is characterized in that, described mould drying device includes air stove, hot-air draught fan, cold wind air inducing
Machine, air main, branch wind pipe and joint air door, described hot-air draught fan is arranged at described hot blast
At stove, described air main is connected to described hot-air draught fan and cold wind air-introduced machine, described
Airduct is provided with multiple and is positioned on described air main, and described joint air door is arranged at described master
On airduct or branch wind pipe, at described branch wind pipe, it is additionally provided with tuyere.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210189958.0A CN103481360B (en) | 2012-06-11 | 2012-06-11 | Fully-automatic ceramic production system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210189958.0A CN103481360B (en) | 2012-06-11 | 2012-06-11 | Fully-automatic ceramic production system |
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| CN103481360A CN103481360A (en) | 2014-01-01 |
| CN103481360B true CN103481360B (en) | 2016-12-21 |
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