CN103469515A - Production technology of sheep-wool-like polyester knitted fabric - Google Patents
Production technology of sheep-wool-like polyester knitted fabric Download PDFInfo
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- CN103469515A CN103469515A CN 201210185932 CN201210185932A CN103469515A CN 103469515 A CN103469515 A CN 103469515A CN 201210185932 CN201210185932 CN 201210185932 CN 201210185932 A CN201210185932 A CN 201210185932A CN 103469515 A CN103469515 A CN 103469515A
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Abstract
The invention discloses a production technology of a sheep-wool-like polyester knitted fabric. The production technology comprises the following technological processes of weaving, dyeing, drying, brushing, air steaming, brushing again, ball rolling and shaping, and crimping; 150D/72F semi dull or full dull filament as surface filament and 100D / 72F or 75D / 36F long filament as bottom filament are selected and are made into the sheep-wool-like polyester knitted fabric by the series of processes of weaving, dyeing, drying, brushing, air steaming, brushing again, ball rolling and shaping, and crimping, wherein the width of the sheep-wool-like polyester knitted fabric is 150cm, and the sheep-wool-like polyester knitted fabric has an obvious suede spherical shape or granular shape or fasciculation; and the production technology of the sheep-wool-like polyester knitted fabric has the advantages of low requirement for equipment and low production cost.
Description
Technical field
The invention belongs to the textile industry field, relate to a kind of production technology of knit fabric, be specifically related to a kind of production technology of terylene imitated sheep's wool knit fabric.
Background technology
Terylene has the characteristics such as fusing point is high, and the HEAT SETTING performance is good, substantially non-hygroscopic, and the impact of hygrometric state thermodynamics is little, and color is various, and cost is low.The sheep's wool fabric mainly be take sheep's wool as main, although thermal property is better, but weak point is also arranged, because cost of material is higher, cause cost higher on the one hand, fabric color is single and take cream-colouredly as main on the other hand, need to develop a kind of rich color with low cost, and style is similar to sheep's wool, can meet the fabric that people wear warming requirement winter again, so the sheep wool-like fabric just arises at the historic moment simultaneously.With it, outward appearance and the good warmth retention property like sheep's wool is widely used in the aspects such as simulated toy and garment lining to the sheep wool-like fabric, consider sheep wool-like fabric subjectivity property and current production and economic condition, making terylene be used as the sheep wool-like knit fabric becomes a general orientation.
Summary of the invention
The invention provides a kind of production technology of new terylene imitated sheep's wool knit fabric.
The production technology of terylene imitated sheep's wool knit fabric of the present invention comprises following technological process: weave, pre-setting, dyeing, oven dry, bristle, decatize, bristle, spin typing and clot again.
1, weave: with circle latitude machine plating structure grey cloth, weave;
2, pre-setting: temperature 190-200 ℃, door width 165-168cm, the apoplexy maximum, speed of a motor vehicle 20-30m/min, overfeeding 25-30%, fine hair is downward, along the upper machine of hair;
3, dyeing: room temperature is intake into the cloth adding assistant, and after adjusting PH, material is reinforced, circulation 20-30min, and 1-1.5 ℃/min is warmed up to 130 ℃, keeps 10-30min, with 2 ℃/min, cools to 60 ℃, and removal waste fluid, advance after clear water washes cloth and go out cylinder;
4, dry: 170 ℃ of temperature, door width 165-168cm, the apoplexy maximum, speed of a motor vehicle 18-20m/min, overfeeding 20-25%, the 1-4% silicone softening agent rolls slurry;
5, bristle: hairbrush revolution 600-800RPM, walk cloth speed 10-15m/min, hairbrush and cloth interplanar distance 2-3mm;
6, decatize: the horizontal traverse 15-20mm of steam chest, vertical traverse 8-10mm, steam chest and base plate spacing 12-20mm, decatize pressure 1.5-2MPa, walk cloth speed 8-10m/min, steam chest speed 200RPM;
7, bristle again: hairbrush rotating speed 200-400RPM, walk cloth speed 10-15m/min, hairbrush and cloth interplanar distance 3-8mm;
8, spin: machine is preheating to 80 ℃, advances cloth, is warming up to 130 ℃, insulation 5min, and humidification 10-30s, be cooled to 80 ℃, goes out cloth;
9, typing: 190 ℃ of temperature, door width 162-165cm, the 1/3-1/4 of leeward maximum quantity of wind, speed of a motor vehicle 25m/min, overfeeding 15-20%, matte makes progress, the upper machine of contrary hair.
The production technology of this terylene imitated sheep's wool knit fabric is less demanding to equipment, production cost is lower, as long as the strict technological parameter of controlling each unit, handle the specific requirement of every step well, just can produce the spherical obvious or obvious sheep wool-like fabric of pencil of matte.
The specific embodiment
Below in conjunction with embodiment, the production technology of terylene imitated sheep's wool knit fabric of the present invention is described in detail; thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made to more explicit defining.
Embodiment 1
Select 150D/72F half delustring silk to make the face silk, adopt following steps:
1, weave: with circle latitude machine plating structure grey cloth, weave;
2, pre-setting: 190 ℃ of temperature, door width 165cm, the apoplexy maximum, speed of a motor vehicle 20m/min, overfeeding 25%, fine hair is downward, along the upper machine of hair;
3, dyeing: room temperature is intake into the cloth adding assistant, and after adjusting PH, material is reinforced, circulation 20min, and 1.5 ℃/min is warmed up to 130 ℃, keeps 10min, with 2 ℃/min, cools to 60 ℃, and removal waste fluid, advance after clear water washes cloth and go out cylinder;
4, dry: 170 ℃ of temperature, door width 165cm, the apoplexy maximum, speed of a motor vehicle 18m/min, overfeeding 20%, 1% silicone softening agent rolls slurry;
5, bristle: hairbrush revolution 600RPM, walk cloth speed 10m/min, hairbrush and cloth interplanar distance 2mm;
6, decatize: the horizontal traverse 15mm of steam chest, vertical traverse 8mm, steam chest and base plate spacing 12mm, decatize pressure 1.5MPa, walk cloth speed 8m/min, steam chest speed 200RPM;
7, bristle again: hairbrush rotating speed 200RPM, walk cloth speed 10m/min, hairbrush and cloth interplanar distance 3mm;
8, spin: machine is preheating to 80 ℃, advances cloth, is warming up to 130 ℃, insulation 5min, and humidification 10s, be cooled to 80 ℃, goes out cloth;
9, typing: 190 ℃ of temperature, door width 162cm, 1/3 of leeward maximum quantity of wind, speed of a motor vehicle 25m/min, overfeeding 15%, upwards, against the upper machine of hair, obtain a width is 150cm to matte, the spherical obvious sheep wool-like fabric of matte.
Embodiment 2
Select 100D/72F full-dull silk to make the face silk, adopt following steps:
1, weave: with circle latitude machine plating structure grey cloth, weave;
2, pre-setting: 195 ℃ of temperature, door width 166cm, the apoplexy maximum, speed of a motor vehicle 25m/min, overfeeding 28%, fine hair is downward, along the upper machine of hair;
3, dyeing: room temperature is intake into the cloth adding assistant, and after adjusting PH, material is reinforced, circulation 25min, and 1.2 ℃/min is warmed up to 130 ℃, keeps 20min, with 2 ℃/min, cools to 60 ℃, and removal waste fluid, advance after clear water washes cloth and go out cylinder;
4, dry: 170 ℃ of temperature, door width 166cm, the apoplexy maximum, speed of a motor vehicle 19m/min, overfeeding 22%, 2% silicone softening agent rolls slurry;
5, bristle: hairbrush revolution 700RPM, walk cloth speed 12m/min, hairbrush and cloth interplanar distance 2.5mm;
6, decatize: the horizontal traverse 18mm of steam chest, vertical traverse 9mm, steam chest and base plate spacing 15mm, decatize pressure 1.8MPa, walk cloth speed 9m/min, steam chest speed 200RPM;
7, bristle again: hairbrush rotating speed 300RPM, walk cloth speed 12m/min, hairbrush and cloth interplanar distance 6mm;
8, spin: machine is preheating to 80 ℃, advances cloth, is warming up to 130 ℃, insulation 5min, and humidification 20s, be cooled to 80 ℃, goes out cloth;
9, typing: 190 ℃ of temperature, door width 164cm, 1/3 of leeward maximum quantity of wind, speed of a motor vehicle 25m/min, overfeeding 18%, upwards, against the upper machine of hair, obtain a width is 150cm to matte, the granular obvious sheep wool-like fabric of matte.
Embodiment 3
Select the 75D/36F long filament to make the face silk, adopt following steps:
1, weave: with circle latitude machine plating structure grey cloth, weave;
2, pre-setting: 200 ℃ of temperature, door width 168cm, the apoplexy maximum, speed of a motor vehicle 30m/min, overfeeding 30%, fine hair is downward, along the upper machine of hair;
3, dyeing: room temperature is intake into the cloth adding assistant, and after adjusting PH, material is reinforced, circulation 30min, and 1 ℃/min is warmed up to 130 ℃, keeps 30min, with 2 ℃/min, cools to 60 ℃, and removal waste fluid, advance after clear water washes cloth and go out cylinder;
4, dry: 170 ℃ of temperature, door width 168cm, the apoplexy maximum, speed of a motor vehicle 20m/min, overfeeding 25%, 4% silicone softening agent rolls slurry;
5, bristle: hairbrush revolution 800RPM, walk cloth speed 15m/min, hairbrush and cloth interplanar distance 3mm;
6, decatize: the horizontal traverse 20mm of steam chest, vertical traverse 10mm, steam chest and base plate spacing 20mm, decatize pressure 2MPa, walk cloth speed 10m/min, steam chest speed 200RPM;
7, bristle again: hairbrush rotating speed 400RPM, walk cloth speed 15m/min, hairbrush and cloth interplanar distance 8mm;
8, spin: machine is preheating to 80 ℃, advances cloth, is warming up to 130 ℃, insulation 5min, and humidification 30s, be cooled to 80 ℃, goes out cloth;
9, typing: 190 ℃ of temperature, door width 165cm, 1/4 of leeward maximum quantity of wind, speed of a motor vehicle 25m/min, overfeeding 20%, upwards, against the upper machine of hair, obtain a width is 150cm to matte, the obvious sheep wool-like fabric of matte pencil.
Above-described embodiment does not limit the present invention in any way, and every employing is equal to replaces or technical scheme that the mode of equivalent transformation obtains all drops in protection scope of the present invention.
Claims (1)
1. the production technology of a terylene imitated sheep's wool knit fabric, comprise weave, pre-setting, dyeing, oven dry, bristle, decatize, bristle, spin typing and clot technological process again:
A, weave: with circle latitude machine plating structure grey cloth, weave;
B, pre-setting: temperature 190-200 ℃, door width 165-168cm, the apoplexy maximum, speed of a motor vehicle 20-30m/min, overfeeding 25-30%, fine hair is downward, along the upper machine of hair;
C, dyeing: room temperature is intake into the cloth adding assistant, and after adjusting PH, material is reinforced, circulation 20-30min, and 1-1.5 ℃/min is warmed up to 130 ℃, keeps 10-30min, with 2 ℃/min, cools to 60 ℃, and removal waste fluid, advance after clear water washes cloth and go out cylinder;
D, oven dry: 170 ℃ of temperature, door width 165-168cm, the apoplexy maximum, speed of a motor vehicle 18-20m/min, overfeeding 20-25%, the 1-4% silicone softening agent rolls slurry;
E, bristle: hairbrush revolution 600-800RPM, walk cloth speed 10-15m/min, hairbrush and cloth interplanar distance 2-3mm;
F, decatize: the horizontal traverse 15-20mm of steam chest, vertical traverse 8-10mm, steam chest and base plate spacing 12-20mm, decatize pressure 1.5-2MPa, walk cloth speed 8-10m/min, steam chest speed 200RPM;
G, bristle again: hairbrush rotating speed 200-400RPM, walk cloth speed 10-15m/min, hairbrush and cloth interplanar distance 3-8mm;
H, spin: machine is preheating to 80 ℃, advances cloth, is warming up to 130 ℃, insulation 5min, and humidification 10-30s, be cooled to 80 ℃, goes out cloth;
I, typing: 190 ℃ of temperature, door width 162-165cm, the 1/3-1/4 of leeward maximum quantity of wind, speed of a motor vehicle 25m/min, overfeeding 15-20%, upwards, the upper machine of contrary hair, obtain product to matte.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210185932 CN103469515A (en) | 2012-06-07 | 2012-06-07 | Production technology of sheep-wool-like polyester knitted fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210185932 CN103469515A (en) | 2012-06-07 | 2012-06-07 | Production technology of sheep-wool-like polyester knitted fabric |
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| Publication Number | Publication Date |
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| CN103469515A true CN103469515A (en) | 2013-12-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201210185932 Withdrawn CN103469515A (en) | 2012-06-07 | 2012-06-07 | Production technology of sheep-wool-like polyester knitted fabric |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104532505A (en) * | 2014-12-26 | 2015-04-22 | 浙江凌龙纺织有限公司 | Finishing method of granular wool fabric |
| CN105755640A (en) * | 2016-03-10 | 2016-07-13 | 太仓棨淂服装有限公司 | Production process of mould-proof colored jacquard jean cloth with warm keeping function |
-
2012
- 2012-06-07 CN CN 201210185932 patent/CN103469515A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104532505A (en) * | 2014-12-26 | 2015-04-22 | 浙江凌龙纺织有限公司 | Finishing method of granular wool fabric |
| CN104532505B (en) * | 2014-12-26 | 2016-08-17 | 浙江凌龙纺织有限公司 | Finishing method of granular wool fabric |
| CN105755640A (en) * | 2016-03-10 | 2016-07-13 | 太仓棨淂服装有限公司 | Production process of mould-proof colored jacquard jean cloth with warm keeping function |
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Application publication date: 20131225 |