CN103467096A - Novel potassium sodium niobate-based leadless piezoelectric ceramics and preparation method thereof - Google Patents

Novel potassium sodium niobate-based leadless piezoelectric ceramics and preparation method thereof Download PDF

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CN103467096A
CN103467096A CN2013104238527A CN201310423852A CN103467096A CN 103467096 A CN103467096 A CN 103467096A CN 2013104238527 A CN2013104238527 A CN 2013104238527A CN 201310423852 A CN201310423852 A CN 201310423852A CN 103467096 A CN103467096 A CN 103467096A
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piezoelectric ceramics
leadless piezoelectric
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potassium niobate
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CN103467096B (en
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李海涛
闫焉服
王维
许荣辉
刘伟
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Henan University of Science and Technology
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Abstract

The invention discloses a novel potassium sodium niobate-based leadless piezoelectric ceramics and a preparation method thereof. The potassium sodium niobate-based leadless piezoelectric ceramics which is higher in density, excellent in piezoelectric property and environment-friendly is prepared by adjusting the components of the potassium sodium niobate-based leadless piezoelectric ceramics and adopting the technologies such as microwave sintering, silver roasting, polarization, etc. The novel potassium sodium niobate-based leadless piezoelectric ceramics is prepared from the raw materials of chemical pure Na2CO3, K2CO3, Li2CO3, Nb2O5, Ta2O5 and Sb2O3, and the additives of chemical pure ZnO, ZnCO3 or 5ZnO.4CO2.6H2O; the composition of the leadless piezoelectric ceramics is expressed as the chemical formula: (Na 0.52 K0.46 Li 0.06) (Nb 0.86 Tb 0.08 Sb 0.06) O(3+x) ZnO, wherein x is equal to 0.00-0.05.

Description

A kind of novel potassium niobate sodium base leadless piezoelectric ceramics and preparation method thereof
Technical field
The present invention relates to a kind of novel piezo-electric ceramic material, relate in particular to a kind of potassium niobate sodium-based leadless piezoelectric ceramic and preparation method thereof.
Background technology
Piezoelectric ceramics is that a class is at the widely used new and high technology material of electron trade.But that extensive use is Pb-based lanthanumdoped zirconate titanates Pb (Zr, Ti) O at present 3base piezoelectric ceramic (being called the PZT base piezoelectric ceramic), in the PZT base piezoelectric ceramic, Pb content, up to more than 60wt. %, all can work the mischief to human body health and living environment thereof in its preparation, use, discarded process.Therefore research and develop the piezoelectric property excellence, eco-friendly leadless piezoelectric ceramics is urgent, as to have an important social effect problem.
In the leadless piezoelectric ceramics system, potassium-sodium niobate (K, Na) NbO 3based leadless piezoelectric ceramics (being called the KNN base piezoelectric ceramic), because it has higher Curie temperature and electromechanical coupling performance preferably, be considered to one of candidate material of the most potential replacement lead base piezoelectric ceramics.But the KNN ceramic dense degree prepared by conventional sintering technique is not high, and piezoelectric property is also poor.Its reason mainly contain following some: KNbO 3-NaNbO 3the phase equilibrium temperature of sosoloid is below 1140 ℃; Basic metal in the KNN pottery easily volatilizees during sintering under comparatively high temps, causes ceramic actual constituent nonstoichiometry formula, easily forms second-phase and reduces its piezoelectric property; Higher sintering temperature and longer soaking time, easily make ceramic part crystal grain the abnormal growth phenomenon occur, makes the distribution of crystal grain the two poles of the earth distribution situation occur.
Be expected to overcome above-mentioned shortcoming by adjusting the measures such as preparation technology or doping vario-property.The sintering method of preparation KNN pottery mainly contains hot pressed sintering, discharge plasma sintering etc. at present.Although these sintering technologies can improve the density of stupalith, its apparatus expensive, the shape of sample and quantity all are subject to strict restriction, are not suitable for suitability for industrialized production.Current research data shows, the factor that affects KNN base pottery alkali metal volatilization in sintering process mainly contains sintering temperature and sintering time.The sintering temperature of conventional sintering technique is higher, and sintering time is long, is unfavorable for the sintering of KNN base pottery, so the piezoelectric constant of the KNN pottery for preparing of conventional sintering technique d 33only have 80 pC/N.
Summary of the invention
The present invention seeks in order to solve the problems of the technologies described above the deficiency of existence, potassium niobate sodium-based leadless piezoelectric ceramic of high, the comprehensive piezoelectric property excellence of a kind of density and environmental protection and preparation method thereof is provided.
The technical solution adopted in the present invention is: by adjusting the composition of potassium niobate sodium-based leadless piezoelectric ceramic, adopt the preparation technologies such as microwave sintering, roasting silver, polarization, prepare in lower sintering temperature and shorter sintering time that density is higher, piezoelectric property is excellent and the potassium niobate sodium-based leadless piezoelectric ceramic of environmental protection.The present invention is raw materials used is chemical pure Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3, additive is chemical pure ZnO, ZnCO 3or 5ZnO4CO 26H 2o; The one-tenth of this pottery is grouped into available chemical formulation: (Na 0.52k 0.46li 0.06) (Nb 0.86tb 0.08sb 0.06) O 3+ xznO, wherein, x=0.00 ~ 0.05.
The technological process that microwave sintering of the present invention prepares potassium niobate sodium-based leadless piezoelectric ceramic is:
Step 1, the present invention is raw materials used is chemical pure Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3, additive is chemical pure ZnO, ZnCO 3or 5ZnO4CO 26H 2o; Raw material is pressed to chemical formula (Na 0.52k 0.46li 0.06) (Nb 0.86tb 0.08sb 0.06) O 3+ xznO( x=0.00 ~ 0.05) proportioning is carried out weighing, batching, with dehydrated alcohol, as ball-milling medium, with planetary ball mill ball milling 4~8 h, then slurry is placed in loft drier and obtains dry powder after 100 ℃ of oven dry 8 h;
Step 2, step 1 gained dry powder is put into to the temperature programmed control box-type furnace, with the speed continuous warming to 800 of 5 ℃/min~900 ℃, be incubated 4~6 h, synthetic potassium-sodium niobate-based ceramic powder;
Step 3, using the polyvinyl alcohol that adds 5wt.% in step 2 gained ceramic powder as binding agent, stir, put into mould, with Manual tablet pressing machine compression moulding under 200MPa;
Step 4, the biscuit that step 3 is suppressed are put into the temperature programmed control box-type furnace, with the temperature rise rate of 10 ℃/min, rise to 650 ℃, and insulation 60min carries out binder removal, then is cooled to room temperature;
Step 5, the ceramics sample after the step 4 binder removal is placed in microwave agglomerating furnace, at 1000~1100 ℃ of temperature, is incubated the densification sintering that 20~60 min carry out ceramics sample;
Step 6, with 600 order sand paper, ceramic plate is polished, after polishing, at two surface uniforms, coated the silver slurry, be heated to 520 ℃ in the temperature programmed control box-type furnace, be incubated 20 min and roast silver-colored; Put into silicone oil after ceramic plate after roasting silver and polarized, the polarization temperature is: 80~100 ℃; Polarizing voltage is 3~5 kV/mm; Polarization time is 20 min; Obtain this potassium niobate sodium-based leadless piezoelectric ceramic.
Raw material in described step 1 will be dried 10 h at 120 ℃ before weighing, in order thoroughly to get rid of the moisture in raw material.
In described step 1, ball-milling medium is dehydrated alcohol and zirconia ball, and the mass ratio of raw material, dehydrated alcohol and zirconia ball is: 1:1:2, drum's speed of rotation is 250-300 r/min.
In described step 5, the microwave sintering warming machine is made as: the temperature rise rate before 1000 ℃ is 25 ℃/min; 1000 ℃ of later temperature rise rates are 15 ℃/min.
The invention has the advantages that, by 8 drift angles at perovskite structure, add excess base metal K and Na, with the volatilization of K, Na in the compensation sintering process, keep the perovskite structure of ceramic crystal; By adding ZnO, ZnCO 3or 5ZnO4CO 26H 2o, to reduce ceramic sintering temperature, thereby improved ceramic density and mechanical quality factor.
The present invention has adopted Microwave Sintering Techniques, and microwave sintering is a kind of energy-efficient sintering method, and compared following advantage with traditional solid state sintering: heating rate is fast, and soaking time is short, has suppressed alkali-metal volatilization in sintering process; Micro-wave energy directly penetrates the sample of certain depth, at different depths, heats simultaneously, does not need heat transfer process, has avoided the abnormal growth of ceramic crystalline grain in the sintering process, can prepare at a lower temperature the stupalith that uniform crystal particles distributes; By regulating the output rating of microwave, can make the heating state of sample that the inertialess change occurs immediately, be convenient to automatically control and operate continuously; The thermal inertia of microwave sintering is little, energy fast cooling after sintering finishes, and heat utilization rate is high; Can shorten sintering time, thereby suppress the uniformity coefficient of alkali-metal volatilization and regulation and control ceramic crystalline grain simultaneously.Use this method that preparation cycle is shortened, thereby be more conducive to suitability for industrialized production.
The present invention adopts and to put into the temperature programmed control box-type furnace at the biscuit suppressed, and with the temperature rise rate of 10 ℃/min, rises to 650 ℃, and insulation 60min carries out binder removal, makes the binder decomposed volatilization; Adopt the roasting silver process, at the ceramic plate two ends, prepare silver electrode; Adopt polarization process, make piezoelectric ceramics there is better piezoelectric property.
The present invention has been carried out to electrical performance testing, and performance index are as follows: piezoelectric constant d 33be 221 ~ 305 pC/N; Planar electromechanical coupling factor k pbe 24 ~ 48%; Mechanical quality factor q mbe 110 ~ 214; Specific inductivity ε rbe 694 ~ 872; Dielectric loss tan δbe 0.024 ~ 0.04; Relative density ρ rbe 86.8 ~ 96.5%; Remnant polarization p rbe 15.6 ~ 28.6 μ C/cm 2; Curie temperature t cit is 442 ~ 464 ℃.
The present invention is different from traditional piezoelectric ceramics, and not leaded and any objectionable impurities, not only be beneficial to the healthy of the producer, and to environment without any pollution.
Embodiment
Following examples understand the present invention in detail.
Embodiment 1:
With chemical pure Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3with ZnO be raw material, according to chemical formula (Na 0.52k 0.46li 0.06) (Nb 0.86ta 0.08sb 0.06) O 3+ xznO, get x=0.005, prepared burden; Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3, each raw material of ZnO mass ratio be: 306:356:46:1267:196:97:5.By the mass ratio of above raw material 50 g that prepare burden, using dehydrated alcohol as ball-milling medium, with planetary ball mill batch mixing 4 h, rotating speed is 250 rpm, slip is dried 8 h at 100 ℃.Dry powder is incubated 4 h under 800 ℃, synthetic potassium-sodium niobate-based ceramic powder.The polyvinyl alcohol (PVA) that adds 5wt.% in powder, compression moulding under 200MPa.First use the conventional sintering method to rise to 650 ℃ with the temperature rise rate of 10 ℃/min, be incubated 60 min and carry out binder removal, be cooled to room temperature.And then being incubated 30min by the microwave sintering method at 1100 ℃, 1000 ℃ of temperature rise rates in the past are 25 ℃/min; 1000 ℃ of later temperature rise rates are 15 ℃/min.Upper and lower two surfaces of burned ceramics sample are parallel polishes the rear silver slurry evenly coated, and puts into box-type furnace, under 520 ℃, is incubated 30min, roast silver-colored.Roast silver-colored ceramic plate and put into silicone oil and be heated to 80~100 ℃, under 3~5kV/mm voltage, keep 20min to be polarized, after static 24 h, carry out electrical performance testing.Result is as follows:
Figure 612347DEST_PATH_IMAGE001
embodiment 2:
With chemical pure Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3with ZnO be raw material, according to chemical formula (Na 0.52k 0.46li 0.06) (Nb 0.86ta 0.08sb 0.06) O 3+ xznO, get x=0.010, prepared burden; Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3, each raw material of ZnO mass ratio be: 305:355:46:1265:196:97:9.By the mass ratio of above raw material 50 g that prepare burden, using dehydrated alcohol as ball-milling medium, with planetary ball mill batch mixing 4 h, rotating speed is 250 rpm, slip is dried 8 h at 100 ℃.Dry powder is incubated 4 h under 800 ℃, synthetic potassium-sodium niobate-based ceramic powder.The polyvinyl alcohol (PVA) that adds 5wt.% in powder, compression moulding under 200MPa.First use the conventional sintering method to rise to 650 ℃ with the temperature rise rate of 10 ℃/min, be incubated 60 min and carry out binder removal, be cooled to room temperature.And then being incubated 30min by the microwave sintering method at 1050 ℃, 1000 ℃ of temperature rise rates in the past are 25 ℃/min; 1000 ℃ of later temperature rise rates are 15 ℃/min.Upper and lower two surfaces of burned ceramics sample are parallel polishes the rear silver slurry evenly coated, and puts into box-type furnace, under 520 ℃, is incubated 30min, roast silver-colored.Roast silver-colored ceramic plate and put into silicone oil and be heated to 80~100 ℃, under 3~5kV/mm voltage, keep 20min to be polarized, after static 24 h, carry out electrical performance testing.Result is as follows:
Figure 732750DEST_PATH_IMAGE002
embodiment 3:
With chemical pure Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3with ZnO be raw material, according to chemical formula (Na 0.52k 0.46li 0.06) (Nb 0.86ta 0.08sb 0.06) O 3+ xznO, get x=0.015, prepared burden; Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3, each raw material of ZnO mass ratio be: 305:354:46:1262:196:97:13.5.By the mass ratio of above raw material 50 g that prepare burden, using dehydrated alcohol as ball-milling medium, with planetary ball mill batch mixing 4 h, rotating speed is 250 rpm, slip is dried 8 h at 100 ℃.Dry powder is incubated 4 h under 800 ℃, synthetic potassium-sodium niobate-based ceramic powder.The polyvinyl alcohol (PVA) that adds 5wt.% in powder, compression moulding under 200MPa.First use the conventional sintering method to rise to 650 ℃ with the temperature rise rate of 10 ℃/min, be incubated 60 min and carry out binder removal, be cooled to room temperature.And then being incubated 30min by the microwave sintering method at 1020 ℃, 1000 ℃ of temperature rise rates in the past are 25 ℃/min; 1000 ℃ of later temperature rise rates are 15 ℃/min.Upper and lower two surfaces of burned ceramics sample are parallel polishes the rear silver slurry evenly coated, and puts into box-type furnace, under 520 ℃, is incubated 30min, roast silver-colored.Roast silver-colored ceramic plate and put into silicone oil and be heated to 80~100 ℃, under 3~5kV/mm voltage, keep 20min to be polarized, after static 24 h, carry out electrical performance testing.Result is as follows:
Figure 512487DEST_PATH_IMAGE003
embodiment 4:
With chemical pure Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3with ZnO be raw material, according to chemical formula (Na 0.52k 0.46li 0.06) (Nb 0.86ta 0.08sb 0.06) O 3+ xznO, get x=0.020, prepared burden; Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3, each raw material of ZnO mass ratio be: 304:354:46:1259:196:96:18.By the mass ratio of above raw material 50 g that prepare burden, using dehydrated alcohol as ball-milling medium, with planetary ball mill batch mixing 4 h, rotating speed is 250 rpm, slip is dried 8 h at 100 ℃.Dry powder is incubated 4 h under 800 ℃, synthetic potassium-sodium niobate-based ceramic powder.The polyvinyl alcohol (PVA) that adds 5wt.% in powder, compression moulding under 200MPa.First use the conventional sintering method to rise to 650 ℃ with the temperature rise rate of 10 ℃/min, be incubated 60 min and carry out binder removal, be cooled to room temperature.And then being incubated 30min by the microwave sintering method at 1000 ℃, 1000 ℃ of temperature rise rates in the past are 25 ℃/min; 1000 ℃ of later temperature rise rates are 15 ℃/min.Upper and lower two surfaces of burned ceramics sample are parallel polishes the rear silver slurry evenly coated, and puts into box-type furnace, under 520 ℃, is incubated 30min, roast silver-colored.Roast silver-colored ceramic plate and put into silicone oil and be heated to 80~100 ℃, under 3~5kV/mm voltage, keep 20min to be polarized, after static 24 h, carry out electrical performance testing.Result is as follows:
Figure 579800DEST_PATH_IMAGE004
embodiment 5:
With chemical pure Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3with ZnO be raw material, according to chemical formula (Na 0.52k 0.46li 0.06) (Nb 0.86ta 0.08sb 0.06) O 3+ xznO, get x=0.025, prepared burden; Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3, each raw material of ZnO mass ratio be: 303:353:46:1256:194:96:22.By the mass ratio of above raw material 50 g that prepare burden, using dehydrated alcohol as ball-milling medium, with planetary ball mill batch mixing 4 h, rotating speed is 250 rpm, slip is dried 8 h at 100 ℃.Dry powder is incubated 4 h under 800 ℃, synthetic potassium-sodium niobate-based ceramic powder.The polyvinyl alcohol (PVA) that adds 5wt.% in powder, compression moulding under 200MPa.First use the conventional sintering method to rise to 650 ℃ with the temperature rise rate of 10 ℃/min, be incubated 60 min and carry out binder removal, be cooled to room temperature.And then being incubated 30min by the microwave sintering method at 1000 ℃, 1000 ℃ of temperature rise rates in the past are 25 ℃/min; 1000 ℃ of later temperature rise rates are 15 ℃/min.Upper and lower two surfaces of burned ceramics sample are parallel polishes the rear silver slurry evenly coated, and puts into box-type furnace, under 520 ℃, is incubated 30min, roast silver-colored.Roast silver-colored ceramic plate and put into silicone oil and be heated to 80~100 ℃, under 3~5kV/mm voltage, keep 20min to be polarized, after static 24 h, carry out electrical performance testing.Result is as follows:
Figure 331855DEST_PATH_IMAGE005
embodiment 6:
With chemical pure Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3with ZnO be raw material, according to chemical formula (Na 0.52k 0.46li 0.06) (Nb 0.86ta 0.08sb 0.06) O 3+ xznO, get x=0.010, prepared burden; Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3, each raw material of ZnO mass ratio be: 305:355:46:1265:196:97:9.By the mass ratio of above raw material 50 g that prepare burden, using dehydrated alcohol as ball-milling medium, with planetary ball mill batch mixing 4 h, rotating speed is 250 rpm, slip is dried 8 h at 100 ℃.Dry powder is incubated 4 h under 800 ℃, synthetic potassium-sodium niobate-based ceramic powder.The polyvinyl alcohol (PVA) that adds 5wt.% in powder, compression moulding under 200MPa.First use the conventional sintering method to rise to 650 ℃ with the temperature rise rate of 10 ℃/min, be incubated 60 min and carry out binder removal, be cooled to room temperature.And then being incubated 50min by the microwave sintering method at 1050 ℃, 1000 ℃ of temperature rise rates in the past are 25 ℃/min; 1000 ℃ of later temperature rise rates are 15 ℃/min.Upper and lower two surfaces of burned ceramics sample are parallel polishes the rear silver slurry evenly coated, and puts into box-type furnace, under 520 ℃, is incubated 30min, roast silver-colored.Roast silver-colored ceramic plate and put into silicone oil and be heated to 80~100 ℃, under 3~5kV/mm voltage, keep 20min to be polarized, after static 24 h, carry out electrical performance testing.Result is as follows:
Figure 357580DEST_PATH_IMAGE006
embodiment 7:
With chemical pure Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3with ZnO be raw material, according to chemical formula (Na 0.52k 0.46li 0.06) (Nb 0.86ta 0.08sb 0.06) O 3+ xznO, get x=0.010, prepared burden; Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3, each raw material of ZnO mass ratio be: 305:355:46:1265:196:97:9.By the mass ratio of above raw material 50 g that prepare burden, using dehydrated alcohol as ball-milling medium, with planetary ball mill batch mixing 4 h, rotating speed is 250 rpm, slip is dried 8 h at 100 ℃.Dry powder is incubated 4 h under 800 ℃, synthetic potassium-sodium niobate-based ceramic powder.The polyvinyl alcohol (PVA) that adds 5wt.% in powder, compression moulding under 200MPa.First use the conventional sintering method to rise to 650 ℃ with the temperature rise rate of 10 ℃/min, be incubated 60 min and carry out binder removal, be cooled to room temperature.And then being incubated 60min by the microwave sintering method at 1050 ℃, 1000 ℃ of temperature rise rates in the past are 25 ℃/min; 1000 ℃ of later temperature rise rates are 15 ℃/min.Upper and lower two surfaces of burned ceramics sample are parallel polishes the rear silver slurry evenly coated, and puts into box-type furnace, under 520 ℃, is incubated 30min, roast silver-colored.Roast silver-colored ceramic plate and put into silicone oil and be heated to 80~100 ℃, under 3~5kV/mm voltage, keep 20min to be polarized, after static 24 h, carry out electrical performance testing.Result is as follows:
Figure 296717DEST_PATH_IMAGE007

Claims (7)

1. a novel potassium niobate sodium base leadless piezoelectric ceramics, is characterized in that: the raw materials used chemical pure Na of being 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3, additive is chemical pure ZnO, ZnCO 3or 5ZnO4CO 26H 2o; The one-tenth of this pottery is grouped into available chemical formulation: (Na 0.52k 0.46li 0.06) (Nb 0.86tb 0.08sb 0.06) O 3+ xznO, wherein, x=0.00 ~ 0.05.
2. novel potassium niobate sodium base leadless piezoelectric ceramics according to claim 1, is characterized in that: Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3, the ZnO mass ratio is: 306:356:46:1267:196:97:5.
3. novel potassium niobate sodium base leadless piezoelectric ceramics according to claim 1, is characterized in that: Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3, the ZnO mass ratio is: 304:354:46:1259:196:96:18.
4. novel potassium niobate sodium base leadless piezoelectric ceramics according to claim 1, is characterized in that: Na 2cO 3, K 2cO 3, Li 2cO 3, Nb 2o 5, Ta 2o 5, Sb 2o 3, the ZnO mass ratio is: 305:355:46:1265:196:97:9.
5. the preparation method of novel potassium niobate sodium base leadless piezoelectric ceramics according to claim 1 is characterized in that:
Step 1, raw material is pressed to chemical formula (Na 0.52k 0.46li 0.06) (Nb 0.86tb 0.08sb 0.06) O 3+ xznO, wherein, x=0.00 ~ 0.05, proportioning carry out weighing, batching,,, with planetary ball mill ball milling 4~8 h then slurry be placed in loft drier to 100 ℃ obtain dry powder after drying 8 h as ball-milling medium with dehydrated alcohol;
Step 2, step 1 gained dry powder is put into to the temperature programmed control box-type furnace, with the speed continuous warming to 800 of 5 ℃/min~900 ℃, be incubated 4~6 h, synthetic potassium-sodium niobate-based ceramic powder;
Step 3, using the polyvinyl alcohol that adds 5wt.% in step 2 gained ceramic powder as binding agent, stir, put into mould, with Manual tablet pressing machine compression moulding under 200MPa;
Step 4, the biscuit that step 3 is suppressed are put into the temperature programmed control box-type furnace, with the temperature rise rate of 10 ℃/min, rise to 650 ℃, and insulation 60min carries out binder removal, then is cooled to room temperature;
Step 5, the ceramics sample after the step 4 binder removal is placed in microwave agglomerating furnace, at 1000~1100 ℃ of temperature, is incubated the densification sintering that 20~60 min carry out ceramics sample;
Step 6, with 600 order sand paperings, ceramic plate is polished, after polishing, at two surface uniforms, coated the silver slurry, be heated to 520 ℃ in the temperature programmed control box-type furnace, be incubated 20 min and roast silver-colored; Put into silicone oil after ceramic plate after roasting silver and polarized, the polarization temperature is: 80~100 ℃; Polarizing voltage is: at 3~5 kV/mm; Polarization time is: 20 min; Obtain this potassium niobate sodium-based leadless piezoelectric ceramic.
6. the preparation method of novel potassium niobate sodium base leadless piezoelectric ceramics according to claim 5, it is characterized in that: the raw material in step 1 will be dried 10 h at 120 ℃ before weighing.
7. the preparation method of novel potassium niobate sodium base leadless piezoelectric ceramics according to claim 5, it is characterized in that: in step 5, the microwave sintering warming machine is made as: the temperature rise rates before 1000 ℃ are 25 ℃/min; 1000 ℃ of later temperature rise rates are 15 ℃/min.
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CN104016674A (en) * 2014-06-17 2014-09-03 河南科技大学 Barium titanate-based leadless piezoelectric ceramic and preparation method thereof
CN106242568A (en) * 2016-07-22 2016-12-21 郑州大学 A kind of microwave synthesis method of potassium-sodium niobate leadless piezoelectric ceramic
CN106291142A (en) * 2016-09-19 2017-01-04 郑州大学 Piezoelectric ceramics and piezoelectric semiconductor's test specimen multiformity polarization experiment system
CN107176837A (en) * 2017-05-31 2017-09-19 哈尔滨理工大学 A kind of preparation method of ultra-high dielectric coefficient potassium tantalate-niobate ceramics
CN109206137A (en) * 2018-11-19 2019-01-15 福州大学 A kind of preparation method of potassium-sodium niobate-zinc titanate strontium crystalline ceramics
CN109721352A (en) * 2019-03-16 2019-05-07 信阳师范学院 A kind of bismuth-sodium titanate base lead-free piezoelectric ceramic and preparation method thereof using the preparation of microwave material research-on-research station
CN113461422A (en) * 2021-08-03 2021-10-01 四川大学 High-voltage anti-fatigue potassium-sodium niobate-based lead-free piezoelectric ceramic and preparation method thereof

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