CN103466316B - A kind of air-condition heat exchanger core body production operatorless device and using method - Google Patents
A kind of air-condition heat exchanger core body production operatorless device and using method Download PDFInfo
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- CN103466316B CN103466316B CN201310407291.1A CN201310407291A CN103466316B CN 103466316 B CN103466316 B CN 103466316B CN 201310407291 A CN201310407291 A CN 201310407291A CN 103466316 B CN103466316 B CN 103466316B
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Abstract
A kind of air-condition heat exchanger core body production operatorless device and using method, it is characterized in that, this device is provided with the equipment such as core body cooling conveying device, positioning table, manipulator, angle bender, core body storage cabinet, plug-in mounting bench board, rely on the manipulator in device and angle bender etc. can realize automatic transporting and bending for core body, and the core body having little time bending can be placed in core body storage cabinet temporarily.Use this device significantly can improve the operating efficiency of equipment, and alleviate the labour intensity of workman.
Description
Technical field
The invention belongs to a kind of air-condition heat exchanger core body production operatorless device.
Background technology
In family expenses and business air conditioner heat exchanger core body are produced, after pipe type heat exchanger heat transferring medium runner pipe is welded, heat exchanger core body is needed to cool, core body bending is carried out by being manually transported on angle bender after cooling, then manually deliver to docking station and carry out pipeline connection, thus when obtained half-blank is assembled for air conditioner.At present, this mode of production adopted in the Quantity production of air-condition heat exchanger core body also exists the shortcomings such as production efficiency is low, the labour intensity of workman is large.Especially imperative concerning the mode of production of this backwardness of transformation Haier, this kind of large-scale domestic air conditioner manufacturing enterprise of Gree.
Summary of the invention
Technical matters to be solved by this invention is, under the condition not changing original technological process of production, is reached the object of labour intensity of enhancing productivity, reduce by the automatization level improved in production technology.
Technical solution of the present invention can realize according to such as under type, specifically as shown in Figures 1 and 2: this device is provided with core body cooling conveying device (1), positioning table (3), first manipulator (4), second manipulator (5), first angle bender (6), second angle bender (7), core body storage cabinet (8), plug-in mounting bench board (9) and band conveyor (10), in figure, (2) are core body, wherein one end of core body cooling conveying device (1) is deep in the swinging radius of the first manipulator (4), first manipulator (4) and the second manipulator (5) are arranged in respective ground frame respectively, positioning table (3) is provided with in the swinging radius of the first manipulator (4), first angle bender (6), second angle bender (7) and core body storage cabinet (8), the first angle bender (6) is comprised in the swinging radius of the second manipulator (5), second angle bender (7) and plug-in mounting bench board (9), band conveyor (10) is provided with in plug-in mounting bench board (9), the first manipulator (4) in device and the second manipulator (5) be design according to the requirement of this equipment can the common clamper of automatic rotary, controlled by its control system, ensure that it carries out work without any confusion, (4) are equipped with camera system to first manipulator.Manipulator mentioned here is the common clamping device that relevant manufacturers designs according to this equipment requirement, is furnished with its autonomous cruise speed system simultaneously.
In using, the concrete use of this contrive equipment operates by following program:
(1) core body cooling conveying device (1) will weld a certain assigned address in swinging radius that cooled core body (2) is transported to the first manipulator (4);
(2) first manipulators (4) pick up core body (2) and are put on positioning table (3), position core body (2);
(3) first manipulators (4) pick up core body (2) the revolution certain angle behind location and are put on the bench board of the first angle bender (6) by core body (2); In order to increase work efficiency, when the first angle bender (6) carries out bending to core body (2), the first manipulator (4) goes back to and picks up another part core body (2) and turns round certain angle again and put it on the bench board of the second angle bender (7) behind positioning table (3) location;
(4) core body (2) is after the first angle bender (6) or the second angle bender (7) are converted into and require shape, is picked up and is placed on plug-in mounting bench board (9) carry out plug-in mounting by the second manipulator (5);
(5) by the band conveyor (10) in plug-in mounting bench board (9), core body (2) is transported to next station after plug-in mounting work being completed to core body (2);
(6) be independent of each other during procedure connection to keep as far as possible, in the swinging radius of the first manipulator (4), set up two core body storage cabinets (8), the camera system of the first manipulator (4) can identify core body (2) storage capacity in each core body storage cabinet (8) automatically.When two angle benders (6) or (7) work not up time, the first manipulator (4) by core body (2) interim storage that has little time to process in core body storage cabinet (8), can regulate the work tempo of manufacturing line with this.
The present invention's outstanding feature compared with prior art makes to achieve the conversion by manually to automation in production process, significantly reduces labour intensity, improve production efficiency; Because whole process is by the clamping of manipulator single-piece and transhipment, ensure that core body surperficial fin in transport process is injury-free.
Accompanying drawing explanation
Fig. 1 is integral planar structural representation of the present invention.
Fig. 2 is core body cooling conveying device structural representation of the present invention.
In figure: 1 be core body cooling conveying device, 2 be core body, 3 be positioning table, 4 be the first manipulator, 5 be the second manipulator, 6 to be the first angle bender, 7 be the second angle bender, 8 be plug-in mounting bench board, 10 be band conveyor, 11 be supporting leg, 12 be lathe bed, 13 be transport equip, 14 be guardrail, 15 be flat-top chain, 16 be electric reducer, 17 be axle for messenger chain, 18 is the first sprocket wheel, 19,20 be tightening device for core body storage cabinet (two covers), 9.
Detailed description of the invention
Below in conjunction with the concrete performance of the present invention and accompanying drawing 1-2, the invention will be further described.
As shown in Figure 1, wherein one end of core body cooling conveying device (1) is deep in the swinging radius of the first manipulator (4), can freely pivotal first manipulator (4) and the second manipulator (5) be arranged in respective ground frame respectively, positioning table (3) is provided with in the swinging radius of the first manipulator (4), first angle bender (6), second angle bender (7) and core body storage cabinet (8) (two covers), the first angle bender (6) is comprised in the swinging radius of the second manipulator (5), second angle bender (7) and plug-in mounting bench board (9), band conveyor (10) is provided with in plug-in mounting bench board (9), during work, core body (2) obtains nature cooling in course of conveying, after being delivered to assigned address by core body cooling conveying device (1), picked up by the first manipulator (4) and be put on positioning table (3), core body (2) on positioning table (3) by left and right, front and back clamping cylinder accurately steps up location, then core body (2) picks up and puts it on the bench board of the first angle bender (6) after turning round certain angle by the first manipulator (4) again, core body (2) on the first angle bender (6) by bending, meanwhile the first manipulator (4) goes back to and picks up another part core body (2) and turns round certain angle again and put it on the bench board of the second angle bender (7) behind positioning table (3) location, can ensure that two angle benders (6) and (7) work simultaneously like this, increase work efficiency, second manipulator (5) core body (2) after two angle benders (6) and (7) bending is picked up successively be put into plug-in mounting bench board (9) work top on, by the band conveyor (10) in plug-in mounting bench board (9), core body (2) is transported to next station after plug-in mounting bench board (9) completes the plug-in mounting work to core body (2).
Two core body storage cabinets (8) are set near the first manipulator (4), when wherein an angle bender (6) or (7) break down cause manufacturing line beat to occur deviation time, core body (2) is temporarily deposited in core body storage cabinet (8) by the first manipulator (4).
Figure 2 shows that core body cooling conveying device (1), its function is transported in the swinging radius of the first manipulator (4) by core body (2), and in course of conveying, play the effect of nature cooling core body (2).Core body cooling conveying device (1) forms primarily of supporting leg (11), lathe bed (12), transport equip (13) and guardrail (14) parts, wherein supporting leg (11) and lathe bed (12) are welded by square tube and channel-section steel respectively, the effect of guardrail (14) helps core body (2) can not topple in course of conveying, and its height can regulate according to the height of core body (2).Here transport equip (13) is primarily of flat-top chain (15), electric reducer (16), messenger chain (17), first sprocket wheel (18), axle (19) and tightening device (20) composition, wherein electric reducer (16) is linked by messenger chain (17) with by the first sprocket wheel (18) that key is fixed on axle (19), drive it to rotate, (19) are also fixed with the second sprocket wheel to axle, described second sprocket wheel matches with flat-top chain (15), flat-top chain (15) is walked around the 3rd sprocket wheel that core body cooling conveying device (1) other end coordinates with it and is formed closed, electric reducer (16) drives flat-top chain (15) to rotate by said apparatus, then core body (2) is transported to a certain assigned address in the swinging radius of the first manipulator (4), the other end of core body cooling conveying device (1) is provided with a tightening device (20), the effective length of travel line is controlled with this, the present embodiment is 4.2m, and the normal work speed of core body cooling conveying device (1) is 2m/min, and adopt frequency control way, driving surface Effective width is 114mm.
Core body storage cabinet (8) forms primarily of aluminium section bar connection, and middle part arranges platen, is used for storing core body (2).When productive temp surprisingly changes, core body (2) temporarily leaves in core body storage cabinet (8) by the first manipulator (4), the presence or absence of every layer of core body (2) in core body storage cabinet (8), automatically identified by the camera system of the first manipulator (4), each core body storage cabinet (8) can discharge 10 core bodys (2) up and down, and maximum storage amount is 20.
The effect of plug-in mounting bench board (9) is to provide the workplatform that workman carries out installing the parts such as elbow, is transported to next station after installation by band conveyor (10).
Claims (3)
1. an air-condition heat exchanger core body production operatorless device, it is characterized in that, described device is provided with core body cooling conveying device (1), positioning table (3), first manipulator (4), second manipulator (5), first angle bender (6), second angle bender (7), core body storage cabinet (8), plug-in mounting bench board (9) and band conveyor (10), wherein one end of core body cooling conveying device (1) is deep in the swinging radius of the first manipulator (4), first manipulator (4) and the second manipulator (5) are arranged in respective ground frame respectively, positioning table (3) is provided with in the swinging radius of the first manipulator (4), first angle bender (6), second angle bender (7) and core body storage cabinet (8), the first angle bender (6) is comprised in the swinging radius of the second manipulator (5), second angle bender (7) and plug-in mounting bench board (9), band conveyor (10) is provided with in plug-in mounting bench board (9), (4) are equipped with camera system to first manipulator.
2. air-condition heat exchanger core body production operatorless device according to claim 1, it is characterized in that, core body cooling conveying device (1) described in device is primarily of supporting leg (11), lathe bed (12), transport equip (13) and guardrail (14) composition, wherein supporting leg (11) and lathe bed (12) are welded by square tube and channel-section steel respectively, transport equip (13) is primarily of flat-top chain (15), electric reducer (16), messenger chain (17), first sprocket wheel (18), axle (19) and tightening device (20) composition, wherein electric reducer (16) is linked by messenger chain (17) with by the first sprocket wheel (18) that key is fixed on axle (19), (19) are also fixed with the second sprocket wheel to axle, described second sprocket wheel matches with flat-top chain (15), flat-top chain (15) is walked around the 3rd sprocket wheel that core body cooling conveying device (1) other end coordinates with it and is formed closed, the other end of core body cooling conveying device (1) is provided with a tightening device (20).
3. a using method for air-condition heat exchanger core body production operatorless device, is characterized in that, uses device as claimed in claim 1, operates by following program:
(1) core body cooling conveying device (1) will weld a certain assigned address in swinging radius that cooled core body (2) is transported to the first manipulator (4);
(2) first manipulators (4) pick up core body (2) and are put on positioning table (3), position core body (2);
(3) first manipulators (4) pick up core body (2) the revolution certain angle behind location and are put on the bench board of the first angle bender (6) by core body (2); Then the first manipulator (4) goes back to and picks up another part core body (2) and turns round certain angle again and put it on the bench board of the second angle bender (7) behind positioning table (3) location;
(4) core body (2) is after the first angle bender (6) or the second angle bender (7) are converted into and require shape, is picked up and is placed on plug-in mounting bench board (9) carry out plug-in mounting by the second manipulator (5);
(5) by the band conveyor (10) in plug-in mounting bench board (9), core body (2) is transported to next station after plug-in mounting work being completed to core body (2);
(6) when the first angle bender (6) or the second angle bender (7) work not up time, core body (2) interim storage that the first manipulator (4) can have little time to process is in core body storage cabinet (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310407291.1A CN103466316B (en) | 2013-09-09 | 2013-09-09 | A kind of air-condition heat exchanger core body production operatorless device and using method |
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| CN201310407291.1A CN103466316B (en) | 2013-09-09 | 2013-09-09 | A kind of air-condition heat exchanger core body production operatorless device and using method |
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| CN103466316A CN103466316A (en) | 2013-12-25 |
| CN103466316B true CN103466316B (en) | 2015-08-26 |
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| CN104355110B (en) * | 2014-10-28 | 2016-06-08 | 辽宁省机械研究院有限公司 | A kind of air-condition heat exchanger core body degreasing automatic gear and using method thereof |
| CN112845690B (en) * | 2020-12-21 | 2022-11-25 | 珠海格力智能装备有限公司 | Heat exchanger bending device |
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| DE102008001287A1 (en) * | 2008-04-21 | 2009-10-22 | Robert Bosch Gmbh | Filling and closing machine for containers |
| ITUD20110164A1 (en) * | 2011-10-14 | 2013-04-15 | Applied Materials Italia Srl | PLANT AND PROCEDURE FOR THE PRODUCTION OF PHOTOVOLTAIC MODULES |
| CN202464735U (en) * | 2012-02-22 | 2012-10-03 | 珠海格力电器股份有限公司 | Automatic feeding device and automatic discharging device of plastic spraying production line |
| CN203486558U (en) * | 2013-09-09 | 2014-03-19 | 辽宁省机械研究院有限公司 | Automatic device for producing air-conditioning heat exchanger cores |
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Effective date of registration: 20210705 Address after: 110032 room 603, 56 Beiling Street, Huanggu District, Shenyang City, Liaoning Province Patentee after: SHENYANG ZHIQIN ROBOT SYSTEM ENGINEERING Co.,Ltd. Address before: Beiling Street in Huanggu District of Shenyang City, Liaoning Province, No. 56 110032 Patentee before: LIAONING PROVINCIAL MACHINERY RESEARCH INSTITUTE Co.,Ltd. |
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