CN103465364A - Forming equipment for batch production of sanitary ware products and manufacturing process thereof - Google Patents
Forming equipment for batch production of sanitary ware products and manufacturing process thereof Download PDFInfo
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- CN103465364A CN103465364A CN2013103189148A CN201310318914A CN103465364A CN 103465364 A CN103465364 A CN 103465364A CN 2013103189148 A CN2013103189148 A CN 2013103189148A CN 201310318914 A CN201310318914 A CN 201310318914A CN 103465364 A CN103465364 A CN 103465364A
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Abstract
The invention relates to production of sanitary ware products, in particular to forming equipment for batch production of sanitary ware products and a manufacturing process thereof. The forming equipment for batch production of the sanitary ware products comprises more than two parallel production lines, wherein each production line mainly comprises molds placed on a track bracket, a slurry pipe and an air pipe; the molds can move on the track bracket along the pipeline; the slurry pipe is arranged below the track bracket and is provided with control valves; rubber pipes are arranged below the molds to be communicated with the control valves; the air pipe is arranged above the molds and is provided with ports; rubber pipes are arranged above the molds to be communicated with the air pipe; one end of the slurry pipe is blocked, and the other end of the slurry pipe leads to a recovery pool and is provided with a slurry discharge valve; the slurry pipe is communicated with a grouting tank through a slurry inlet pipe; a hot air pipe is arranged below the molds and is provided with small holes. According to the forming equipment and the manufacturing process, assembly line production can be realized, the manual labor intensity is reduced, and the production efficiency is improved.
Description
Technical field
The present invention relates to the production of sanitary equipment goods, particularly a kind of former and manufacture craft thereof of producing the sanitary equipment goods in batches.
Background technology
The production process of bathroom pottery generally comprises following step, is at first the preparation slurry, then uses the slurry preparing blank, afterwards blank is carried out to glazing, finally by sintering step, completes production.
The main bench type that adopts is poured into a mould at present, and it is on the basis of stall with goods spread out on the ground for sale pendulum mould, artificial end bucket method, the method formed through improvement.Owing to adopting pipeline pressure slip casting, the pipe negative pressure overfall, the model rocker also is equipped with simple and mechanically, has alleviated the manual labor of slip casting.But be still plaster mold naturally for slurry for the slurry mode, the dehydration of model nature midge, consolidate in mould naturally, natural drying.Cast material still adopts common gypsum.The toilet seat split bonding combination that is shaped.Slip casting efficiency: once a day.
Above-mentioned technique way need to manually be moved each mould, and staff labor intensity is large, and, owing to manually moving too much, easily causes yields to reduce, the slip casting inefficiency.Grouting and empty slurry are comparatively complicated, bad operation and discontinuous.Whole technique can not form a good production equipment, although the work unification lacks rational unification, scheduling is set.
Summary of the invention
In order to overcome the above-mentioned shortcoming of prior art, the invention provides complete ceramic form production equipment and preparation method thereof, can realize streamline production, reduce hand labor intensity, enhance productivity.
The technical solution adopted for the present invention to solve the technical problems is: a kind of forming production device of producing the sanitary equipment goods in batches, comprise production line parallel more than 2, and described production line mainly is comprised of the mould, slurry pipe and the tracheae that are placed on track support; Mould can be along rail moving on track support; Slurry pipe is arranged on the track support below, and is provided with by-pass valve control, and the mould below is provided with hose and is communicated with by-pass valve control.
Tracheae is arranged on the mould top, and is provided with interface, and the mould top is provided with hose and is communicated with tracheae; Slurry pipe one end blocks, and the other end leads to recovery pond, and is provided with the plasma discharge valve; On slurry pipe, by pulp-inlet pipe, with the mud jacking tank, be communicated with.
The mould below is provided with warm-air pipe, and warm-air pipe is provided with aperture.Described serum pot is higher than track support, and higher than recovery pond.Described pulp-inlet pipe is provided with one-way cock.
Adopt the manufacture craft of the former of described a kind of ceramic form, adopt following steps:
1. matched moulds connects: the mould on the moving track support is merged together, and mould is communicated with slurry pipe and tracheae respectively, closes the plasma discharge valve;
2. slip casting: after good slurries are circulated in the mud jacking tank by proportioning, for slurry pressure, be the 0.3-0.6 MPa, be pressed in mould by slurry pipe, slurries enter by mould in the hose be connected with tracheae and stop grouting;
3. eat slurry: keep allowing mould eat slurry in 1-2 hour, start warm-air pipe mould is heated, hot air temperature 20-33 ℃, improve the slurry speed of eating;
4. sky is starched: mould is eaten slurry and is finished, and opens the plasma discharge valve, blasts air to being blown slurry in mould in tracheae simultaneously, and atmospheric pressure is 2-3 standard atmospheric pressure, discharges unnecessary slurries, and slurries directly are discharged in recovery pond;
5. consolidate: improve air themperature in warm-air pipe and, to 40-60 ℃, consolidate 30-60 minute, accelerate blank forming;
6. base is got in die sinking: after consolidation, the mould on the moving track support, take out blank one by one;
7. clear mould: take out after blank just to clean and can carry out technological process next time.
The present invention has following beneficial effect: single slip casting die layout is changed into to tens moulds on stand and be one group, be installed on a stand and form a complete forming operation line.Many parallel production lines are set simultaneously, realize unified ventilating for slurry, can realize that like this multiple production line moves production simultaneously, greatly enhance productivity.
Mould can move freely by direction along ng a path by track support, reduces and manually moves, and reduces staff labor intensity.
A plurality of moulds are produced after merging simultaneously, have greatly improved production efficiency.And grouting and the shared same pipeline of empty slurry, cost-saving.Blank deformation is little, and biscuit intensity is high, good product quality.
Can save working area 30%, enhance productivity 300%, greatly alleviate workman's labour intensity, and yield rate is high, steady quality, energy-saving and cost-reducing, remarkable in economical benefits simultaneously.Performance requirement to mud and model is high, and the product of complicated structure is not too applicable, and the conversion description is also more difficult.Slip casting efficiency can reach per tour 5 times, 3 classes of every days.Good product quality, mould and production equipment take up an area few.
The accompanying drawing explanation
The structural representation that Fig. 1 is forming production device of the present invention.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is further described.
As shown in Figure 1, a kind of forming production device of producing the sanitary equipment goods in batches, comprise production line parallel more than 4, and described production line is mainly by the mould 2, slurry pipe 3 and the tracheae 4 that are placed on track support 1; Mould 2 can be along rail moving on track support 1; Slurry pipe 3 is arranged on track support 1 below, and is provided with by-pass valve control 5, and mould 2 belows are provided with hose and are communicated with by-pass valve control 5.
Tracheae 4 is arranged on mould 2 tops, and is provided with interface 6, and mould 2 tops are provided with hose and are communicated with tracheae 4; Slurry pipe 3 one ends block, and the other end leads to recovery pond, and are provided with plasma discharge valve 7; On slurry pipe 3, by pulp-inlet pipe 8, with mud jacking tank 9, be communicated with.
Adopt the manufacture craft of the former of described a kind of ceramic form, adopt following steps:
1. matched moulds connects: the mould on the moving track support is merged together, and mould is communicated with slurry pipe and tracheae respectively, closes the plasma discharge valve;
2. slip casting: after good slurries are circulated in the mud jacking tank by proportioning, for slurry pressure, be 0.4 MPa, be pressed in mould by slurry pipe, slurries enter by mould in the hose be connected with tracheae and stop grouting;
3. eat slurry: keep allowing in 1.5 hours mould eat slurry, start warm-air pipe mould is heated, 27 ℃ of hot air temperatures, improve the slurry speed of eating;
4. sky is starched: mould is eaten slurry and is finished, and opens the plasma discharge valve, blasts air to being blown slurry in mould in tracheae simultaneously, and atmospheric pressure is 2.5 standard atmospheric pressures, discharges unnecessary slurries, and slurries directly are discharged in recovery pond;
5. consolidate: improve air themperature to 40 ℃ in warm-air pipe, consolidate 55 minutes, accelerate blank forming;
6. base is got in die sinking: after consolidation, the mould on the moving track support, take out blank one by one;
7. clear mould: take out after blank just to clean and can carry out technological process next time.
A kind of forming production device of producing the sanitary equipment goods in batches, comprise production line parallel more than 3, and described production line is mainly by the mould, slurry pipe and the tracheae that are placed on track support; Mould can be along rail moving on track support; Slurry pipe is arranged on the track support below, and is provided with by-pass valve control, and the mould below is provided with hose and is communicated with by-pass valve control.
Tracheae is arranged on the mould top, and is provided with interface, and the mould top is provided with hose and is communicated with tracheae; Slurry pipe one end blocks, and the other end leads to recovery pond, and is provided with the plasma discharge valve; On slurry pipe, by pulp-inlet pipe, with the mud jacking tank, be communicated with.
The mould below is provided with warm-air pipe, and warm-air pipe is provided with aperture.Described serum pot is higher than track support, and higher than recovery pond.Described pulp-inlet pipe is provided with one-way cock.
Adopt the manufacture craft of the former of described a kind of ceramic form, adopt following steps:
1. matched moulds connects: the mould on the moving track support is merged together, and mould is communicated with slurry pipe and tracheae respectively, closes the plasma discharge valve;
2. slip casting: after good slurries are circulated in the mud jacking tank by proportioning, for slurry pressure, be 0.5 MPa, be pressed in mould by slurry pipe, slurries enter by mould in the hose be connected with tracheae and stop grouting;
3. eat slurry: keep allowing in 2 hours mould eat slurry, start warm-air pipe mould is heated, 23 ℃ of hot air temperatures, improve the slurry speed of eating;
4. sky is starched: mould is eaten slurry and is finished, and opens the plasma discharge valve, blasts air to being blown slurry in mould in tracheae simultaneously, and atmospheric pressure is 2 standard atmospheric pressures, discharges unnecessary slurries, and slurries directly are discharged in recovery pond;
5. consolidate: improve air themperature to 55 ℃ in warm-air pipe, consolidate 35 minutes, accelerate blank forming;
6. base is got in die sinking: after consolidation, the mould on the moving track support, take out blank one by one;
7. clear mould: take out after blank just to clean and can carry out technological process next time.
Single slip casting die layout is changed into to tens moulds on stand and be one group, be installed on a stand and form a complete forming operation line.Mould can move freely in a certain direction by track support, reduces and manually moves, and reduces staff labor intensity.
A plurality of moulds are produced after merging simultaneously, have greatly improved production efficiency.And grouting and the shared same pipeline of empty slurry, cost-saving.Blank deformation is little, and biscuit intensity is high, good product quality.
Can save working area 30%, enhance productivity 300%, greatly alleviate workman's labour intensity, and survival rate is high, steady quality, energy-saving and cost-reducing, remarkable in economical benefits simultaneously.Performance requirement to mud and model is high, and the product of complicated structure is not too applicable, and the conversion description is also more difficult.Slip casting efficiency can reach per tour 5 times, 3 classes of every days.Good product quality, mould and production equipment take up an area few.
The specific embodiment is with embodiment 1, and difference is: a kind of forming production device of producing the sanitary equipment goods in batches comprises production line parallel more than 7.
Adopt the manufacture craft of the former of described a kind of ceramic form, adopt following steps:
1. matched moulds connects: the mould on the moving track support is merged together, and mould is communicated with slurry pipe and tracheae respectively, closes the plasma discharge valve;
2. slip casting: after good slurries are circulated in the mud jacking tank by proportioning, for slurry pressure, be 0.4 MPa, be pressed in mould by slurry pipe, slurries enter by mould in the hose be connected with tracheae and stop grouting;
3. eat slurry: keep allowing in 2 hours mould eat slurry, start warm-air pipe mould is heated, 20 ℃ of hot air temperatures, improve the slurry speed of eating;
4. sky is starched: mould is eaten slurry and is finished, and opens the plasma discharge valve, blasts air to being blown slurry in mould in tracheae simultaneously, and atmospheric pressure is 2 standard atmospheric pressures, discharges unnecessary slurries, and slurries directly are discharged in recovery pond;
5. consolidate: improve air themperature to 50 ℃ in warm-air pipe, consolidate 45 minutes, accelerate blank forming;
6. base is got in die sinking: after consolidation, the mould on the moving track support, take out blank one by one;
7. clear mould: take out after blank just to clean and can carry out technological process next time.
Claims (5)
1. a former of producing the sanitary equipment goods in batches, it is characterized in that: comprise production line parallel more than 2, described production line mainly is comprised of the mould, slurry pipe and the tracheae that are placed on track support; Mould can move along pipeline on track support; Slurry pipe is arranged on the track support below, and is provided with by-pass valve control, and the mould below is provided with hose and is communicated with by-pass valve control; Tracheae is arranged on the mould top, and is provided with interface, and the mould top is provided with hose and is communicated with tracheae; Slurry pipe one end blocks, and the other end leads to recovery pond, and is provided with the plasma discharge valve; On slurry pipe, by pulp-inlet pipe, with the mud jacking tank, be communicated with; The described mould below that is positioned at is provided with warm-air pipe, and warm-air pipe is provided with aperture.
2. a kind of former of producing the sanitary equipment goods in batches as claimed in claim 1 is characterized in that: described serum pot is higher than track support, and higher than recovery pond.
3. a kind of former of producing the sanitary equipment goods in batches as claimed in claim 1, it is characterized in that: described pulp-inlet pipe is provided with one-way cock.
4. a kind of former of producing the sanitary equipment goods in batches as claimed in claim 2, it is characterized in that: described pulp-inlet pipe is provided with one-way cock.
5. adopt a kind of manufacture craft of producing the former of sanitary equipment goods in batches as described as claim 1-4 any one, adopt following steps:
1. matched moulds connects: the mould on the moving track support is merged together, and mould is communicated with slurry pipe and tracheae respectively, closes the plasma discharge valve;
2. slip casting: after good slurries are circulated in the mud jacking tank by proportioning, for slurry pressure, be the 0.3-0.6 MPa, be pressed in mould by slurry pipe, slurries enter by mould in the hose be connected with tracheae and stop grouting;
3. eat slurry: keep allowing mould eat slurry in 1-2 hour, start warm-air pipe mould is heated, hot air temperature 20-33 ℃, improve the slurry speed of eating;
4. sky is starched: mould is eaten slurry and is finished, and opens the plasma discharge valve, blasts air to being blown slurry in mould in tracheae simultaneously, and atmospheric pressure is 2-3 standard atmospheric pressure, discharges unnecessary slurries, and slurries directly are discharged in recovery pond;
5. consolidate: improve air themperature in warm-air pipe and, to 40-60 ℃, consolidate 30-60 minute;
6. base is got in die sinking: after consolidation, the mould on the moving track support, take out blank one by one;
7. clear mould: take out after blank just to clean and can carry out technological process next time.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310318914.8A CN103465364B (en) | 2013-07-27 | 2013-07-27 | A kind of former and manufacture craft thereof producing sanitary equipment goods in batches |
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| CN201310318914.8A CN103465364B (en) | 2013-07-27 | 2013-07-27 | A kind of former and manufacture craft thereof producing sanitary equipment goods in batches |
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| CN103465364A true CN103465364A (en) | 2013-12-25 |
| CN103465364B CN103465364B (en) | 2015-08-19 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014784A (en) * | 2015-08-04 | 2015-11-04 | 广东恒洁卫浴有限公司 | Ceramic bathroom accessory grouting molding system and molding process performed through ceramic bathroom accessory grouting molding system |
| CN106272895A (en) * | 2016-11-10 | 2017-01-04 | 唐山奇隆洁具有限公司 | Mortar injection forming equipment and finished product take out technique |
| CN106378856A (en) * | 2016-11-10 | 2017-02-08 | 唐山奇隆洁具有限公司 | Grouting forming device and technology |
| CN109049276A (en) * | 2018-07-16 | 2018-12-21 | 苏州洛特兰新材料科技有限公司 | A kind of slurry-discharging equipment of new ceramic material production |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE740817A (en) * | 1968-10-29 | 1970-04-01 | ||
| US3957407A (en) * | 1974-03-26 | 1976-05-18 | Aci Technical Centre Pty. Ltd. | Apparatus for manufacturing plaster sheets |
| CN1118729A (en) * | 1994-06-08 | 1996-03-20 | 东陶机器株式会社 | Apparatus and method for slip casting |
| JP2001047415A (en) * | 1999-08-11 | 2001-02-20 | Toto Ltd | Sanitary ware, manufacture thereof and cast-molding device |
| CN202357265U (en) * | 2011-12-06 | 2012-08-01 | 惠达卫浴股份有限公司 | Improved ceramic micro-pressure molding upright-casting line |
-
2013
- 2013-07-27 CN CN201310318914.8A patent/CN103465364B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE740817A (en) * | 1968-10-29 | 1970-04-01 | ||
| US3957407A (en) * | 1974-03-26 | 1976-05-18 | Aci Technical Centre Pty. Ltd. | Apparatus for manufacturing plaster sheets |
| CN1118729A (en) * | 1994-06-08 | 1996-03-20 | 东陶机器株式会社 | Apparatus and method for slip casting |
| JP2001047415A (en) * | 1999-08-11 | 2001-02-20 | Toto Ltd | Sanitary ware, manufacture thereof and cast-molding device |
| CN202357265U (en) * | 2011-12-06 | 2012-08-01 | 惠达卫浴股份有限公司 | Improved ceramic micro-pressure molding upright-casting line |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014784A (en) * | 2015-08-04 | 2015-11-04 | 广东恒洁卫浴有限公司 | Ceramic bathroom accessory grouting molding system and molding process performed through ceramic bathroom accessory grouting molding system |
| CN106272895A (en) * | 2016-11-10 | 2017-01-04 | 唐山奇隆洁具有限公司 | Mortar injection forming equipment and finished product take out technique |
| CN106378856A (en) * | 2016-11-10 | 2017-02-08 | 唐山奇隆洁具有限公司 | Grouting forming device and technology |
| CN109049276A (en) * | 2018-07-16 | 2018-12-21 | 苏州洛特兰新材料科技有限公司 | A kind of slurry-discharging equipment of new ceramic material production |
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| Publication number | Publication date |
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| CN103465364B (en) | 2015-08-19 |
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