CN103465342A - Pressure sucking flue fast molding machine - Google Patents
Pressure sucking flue fast molding machine Download PDFInfo
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- CN103465342A CN103465342A CN2013104624391A CN201310462439A CN103465342A CN 103465342 A CN103465342 A CN 103465342A CN 2013104624391 A CN2013104624391 A CN 2013104624391A CN 201310462439 A CN201310462439 A CN 201310462439A CN 103465342 A CN103465342 A CN 103465342A
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- sheathing
- flue
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Abstract
The invention discloses a pressure sucking flue fast molding machine and belongs to the technical field of flue molding. The pressure sucking flue fast molding machine comprises a rack assembly, a machine body assembly, a guide track support assembly, an outer die assembly, a hydraulic assembly and a water sucking assembly; the outer die assembly comprises an upper wall board, a lower wall board and side wall boards positioned at two sides; the interior of the upper and lower wall boards and the side wall boards is a hollow cavity connected with the water sucking assembly by a draining port; multiple air vents are formed in the inner face of each of the upper wall board, the lower wall board and the side wall boards and are covered by filter cloth respectively; the machine body assembly is movably placed on the guide track support assembly. The pressure sucking flue fast molding machine can realize the fast molding of a flue and is improved by over 5 times in speed compared with the existing molding machine, and the production efficiency is improved.
Description
Technical field
The present invention relates to a kind of pressure-and-suction type flue forming machine, relate in particular to the quick flue forming machine of a kind of pressure-and-suction type, belong to flue manufacturing technology field.
Background technology
At present, flue tube is very extensive in building industry application, along with improving constantly of people's living standard, the quality requirement of residence chimney neck pipe is also progressively being improved.In recent years, " a kind of roller press type cement pipe shaping machine " that the patent No. is ZL201120122841.1's " one-shot forming square flue equipment " and the patent No. " 201120556429.0 " obtained application widely at the flue production industry, the flue wall thickness of producing is even, intensity is high, has greatly promoted the quality of residence chimney neck; But still there is certain problem, such as the recruitment cost is high, material cost is high, and automaticity is low, shaping speed waits a lot of not enough slowly, under the tight demand in market, my company's independent research a kind of pressure-and-suction type flue rapidform machine, production efficiency reaches existing more than five times of flue machine, raw material adopt Portland cement to get final product simultaneously, broken away from existing flue machine to producing the specific (special) requirements of material, and produced the employing pressure forming, intensity is high.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art part, the invention provides a kind of pressure-and-suction type flue rapidform machine, realized the rapid shaping of flue, compare existing flue motor speed and improved more than five times, improved production efficiency.
The present invention is achieved through the following technical solutions: a kind of pressure-and-suction type flue rapidform machine, and it comprises housing assembly, frame assembly, rail brackets assembly, outer membrane module, hydraulic package and water suction assembly;
Described housing assembly comprises frame, frame is the frame-type frame, described hydraulic package is housed on frame, hydraulic package comprises the oil top I that is positioned at upper rack, with the oil top II that is positioned at the frame both sides, described outer membrane module is installed in frame, outer membrane module comprises cornice sheathing, wainscot sheathing and the framed side wallboard that is positioned at both sides, described cornice sheathing is hinged on described oil top I, two described framed side wallboards are hinged on described oil top II, described wainscot sheathing is arranged on the bottom of frame, described cornice sheathing, the inside of framed side wallboard and wainscot sheathing is cavity, cavity connects described water suction assembly by discharge outlet, the water suction assembly comprises vavuum pump, on vavuum pump, stretch out a plurality of water pipes respectively with described cornice sheathing, the intracavity inter-connection of framed side wallboard and wainscot sheathing, described cornice sheathing, the inner surface of framed side wallboard and wainscot sheathing all is manufactured with a plurality of air-vents, the air-vent outer surface all is coated with filter cloth, described frame assembly activity is placed on described rail brackets assembly, and the position of described rail brackets assembly is corresponding with described wainscot sheathing with height, and the internal mold matched with described outer membrane module is arranged on described frame assembly.
Head is housed on frame assembly, described internal mold is connected on head, pulley is arranged at the head bottom, drive motor is housed on head, the output of drive motor is equipped with gear, described rail brackets assembly comprises rail brackets, is manufactured with the guide rail suitable with described pulley and the tooth bar be meshed with described gear on rail brackets.
The two bottom sides of described head is equipped with corrects wheel.
Be equipped with for controlling the tool of product wall thickness at described internal mold two ends.
Oscillating column pump is equipped with in the bottom of described frame.
Supporting leg is arranged at the bottom of described frame, and beam is equipped with in the lower end of supporting leg.
Drive and a plurality of carrying roller are equipped with in the bottom of described frame, and an end of drive is connected with the conveying motor, and the filter cloth on described wainscot sheathing forms conveyer structure around described drive and a plurality of carrying roller.
The two ends of described carrying roller are connected to the bottom of described frame by " U " type otic placode.
Described hydraulic package replaces with the air pressure assembly, and described oil top I and oil top II replace with cylinder.
There are hinged-support and movable bearing support in the outside of described framed side wallboard, and the piston rod end of described hinged-support and described oil top II is hinged, on described movable bearing support, slotted hole is arranged, and in slotted hole, by the construction bolt nut assembly, with the bottom of described frame, is connected.
The invention has the beneficial effects as follows: when the present invention uses, start drive motor drive frame assembly and enter frame inside, the mortar that starts to be stirred that closes after framed side wallboard injects, the vibration of material loading limit, limit is until after filling with, push up the control cornice sheathing by oil and press to appropriate location, open vavuum pump moisture in the external mold wallboard is passed through to the delivery port sucking-off, the frame assembly of hotwire drive simultaneously slides along rail brackets, thereby internal mold is deviate from the flue finished product, now finished product flue four sides tightly is attached on wallboard under the absorption affinity effect of vavuum pump, after blotting, opens respectively moisture framed side wallboard and cornice sheathing, thereby flue is released from wainscot sheathing.The present invention uses the pressure-and-suction type operation principle, by vavuum pump, realize moisture in cement mortar is blotted fast, realize cement mortar in the situation that chemical reaction does not occur can rapid shaping, and solved the dependence of existing flue machine to low-alkalinity sulphoaluminate cement, reduced production cost.
The accompanying drawing explanation
Below the present invention is further described according to drawings and embodiments.
Fig. 1 is invention agent structure schematic diagram;
Fig. 2 is invention assembly schematic diagram;
Fig. 3 is invention frame assembly schematic diagram;
Fig. 4 is the outer membrane module operation principle schematic diagram of invention;
Fig. 5 is rail brackets assembly schematic diagram of the present invention;
Fig. 6 is wainscot sheathing exploded perspective view of the present invention;
Fig. 7 is external mold assembly principle schematic diagram of the present invention.
In figure: a, housing assembly, b, frame assembly, c, rail brackets assembly, d, outer membrane module; E, hydraulic package; F, water suction assembly.
1, oil pipe, 2, oil top I, 3, frame, 4, bearing plate, 5, drive, 6, carrying roller, 7, oscillating column pump, 8, beam, 9, " U " type otic placode, 10, oil top II, 11, Connection Block, 12, gear, 13, drive motor, 14, head, 15, internal mold, 16, tool, 17, correct wheel, 18, pulley, 19, tooth bar, 20, rail brackets, 21, filter cloth, 22, framed side wallboard, 23, water pipe, 24, cornice sheathing, 25, hinged-support, 26, movable bearing support, 27, carry motor, 28, wainscot sheathing, 29, air-vent, 30, vavuum pump.
The specific embodiment
Below in conjunction with embodiment, the present invention is further described.
As shown in Figure 1, Figure 2, a kind of pressure-and-suction type flue rapidform machine shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, it comprises housing assembly a, frame assembly b, rail brackets assembly c, outer membrane module d, hydraulic package e and water suction assembly f;
Described housing assembly a comprises frame 3, frame 3 is frame-type frames, described hydraulic package e is housed on frame 3, hydraulic package e comprises the oil top I2 that is positioned at frame 3 tops, with the oil top II10 that is positioned at frame 3 both sides, described outer membrane module d is installed in frame 3, outer membrane module d comprises cornice sheathing 24, wainscot sheathing 28 and the framed side wallboard 22 that is positioned at both sides, described cornice sheathing 24 is hinged on described oil top I2, two described framed side wallboards 22 are hinged on described oil top II10, described wainscot sheathing 28 is arranged on the bottom of frame 3, described cornice sheathing 24, the inside of framed side wallboard 22 and wainscot sheathing 28 is cavity, cavity connects described water suction assembly f by discharge outlet, water suction assembly f comprises vavuum pump 30, on vavuum pump 30, stretch out a plurality of water pipes 23 respectively with described cornice sheathing 24, the intracavity inter-connection of framed side wallboard 22 and wainscot sheathing 28, described cornice sheathing 24, the inner surface of framed side wallboard 22 and wainscot sheathing 28 all is manufactured with a plurality of air-vents 30, air-vent 30 outer surfaces all are coated with filter cloth 21, it is upper that described frame assembly b activity is placed on described rail brackets assembly c, and the position of described rail brackets assembly c and height are corresponding with described wainscot sheathing 28, and the internal mold 15 matched with described outer membrane module d is arranged on described frame assembly b.
Head 14 is housed on frame assembly b, described internal mold 15 is connected on head 14, pulley 18 is arranged at head 14 bottoms, drive motor 13 is housed on head 14, the output of drive motor 13 is equipped with gear 12, described rail brackets assembly c comprises rail brackets 20, is manufactured with the guide rail suitable with described pulley 18 and the tooth bar 19 be meshed with described gear 12 on rail brackets 20.
The two bottom sides of described head 14 is equipped with corrects wheel 17.
The tool 16 for controlling the product wall thickness is equipped with at described internal mold 15 two ends.
Oscillating column pump 7 is equipped with in the bottom of described frame 3.
Supporting leg is arranged at the bottom of described frame 3, and beam 8 is equipped with in the lower end of supporting leg.
Drive 5 and a plurality of carrying roller 6 are equipped with in the bottom of described frame 3, and an end of drive 5 is connected with carries motor 27, and the filter cloth 21 on described wainscot sheathing 28 forms conveyer structure around described drive 5 and a plurality of carrying roller 6.
The two ends of described carrying roller 6 are connected to the bottom of described frame 3 by " U " type otic placode 9.
Described hydraulic package e replaces with the air pressure assembly, and described oil top I2 and oil top II10 replace with cylinder.
There are hinged-support 25 and movable bearing support 26 in the outside of described framed side wallboard 22, described hinged-support 25 is hinged with the piston rod end of described oil top II10, on described movable bearing support 26, slotted hole is arranged, be connected with the bottom of described frame 3 by the construction bolt nut assembly in slotted hole.
A kind of embodiment of being is: described housing assembly a is the rectangular frame structure be welded by some square tubes or channel-section steel, described housing assembly a is divided into upper and lower double-layer structure, lower floor is provided with drive 5 and some carrying rollers 6, centre is fixed with oscillating column pump 7, footing arranges some beams 8, play cushioning effect, two or some oil top I 2 are fixed in top, the two ends, left and right are provided with oil top II 10, control respectively matched moulds and the die sinking of cornice sheathing 24 and framed side wallboard 22, described drive is fixed on frame 3 one ends by bearing block, be used for driving surperficial filter cloth 21 motions of wainscot sheathing 28, described carrying roller 6 is by the rotatable transmission of U-shaped ear 9 fixing formation, reduce resistance,
Described frame assembly b is comprised of head 14 and internal mold 15, the rectangle chamfering structure that described internal mold 15 forms for the steel plate seal welding, there is the tool 16 for controlling the product wall thickness at two ends, end and described head are bolted, the frame structure that described head 14 is welded by some square tubes or channel-section steel, some pulleys 18 are installed in bottom, both sides are equipped with corrects wheel 17, one end fixed conveyor motor 13, described frame assembly b activity is placed on described rail brackets assembly c, tooth bar 19 by drive motor 13 driven gears 12 along rail brackets assembly c center moves, thereby realize by internal mold 15 from extract out in membrane module d, realize the demoulding, described rail brackets assembly c is by the rectangular frame structure of square tube or Plate Welding, center is provided with tooth bar 19, realize the relative displacement with frame assembly b under the active force of drive motor gear 12,
Described outer membrane module d is four blocks of hollow external mold wallboards that Plate Welding forms, external mold wallboard inboard evenly is covered with aperture, cover one deck filter cloth 21 above aperture, described filter cloth 21 closely is fixed on external mold wallboard aperture one side, described external mold wallboard evenly is placed on frame 3 inside, be placed on respectively the upper of internal mold 15, under, left, right four positions, end is equipped with discharge outlet, described discharge outlet is connected with water suction assembly f, cornice sheathing is connected with oil top I2, be suspended on the internal mold top, wainscot sheathing is placed on frame 3, two framed side wallboards push up II10 by oil and are connected with frame 3.
Described hydraulic package is comprised of oil cylinder, oil pipe 1, oil top I 2, oil top II 10, realizes receiving the automatic control of mould, Zhang Mo;
Described water suction assembly is comprised of vavuum pump, suction hose, by vavuum pump, absorbs fast the moisture in cement mortar, realizes the rapid shaping of product;
The course of work: when the present invention uses, start drive motor drive frame assembly and enter frame inside, the left side of closing, the mortar that starts after right wallboard to be stirred injects, the vibration of material loading limit, limit is until after filling with, push up the control cornice sheathing by oil and press to appropriate location, open vavuum pump moisture in the external mold wallboard is passed through to the delivery port sucking-off, the frame assembly of hotwire drive simultaneously slides along rail brackets, thereby internal mold is deviate from the flue finished product, now finished product flue four sides tightly is attached on wallboard under the absorption affinity effect of vavuum pump, after blotting, opens respectively moisture framed side wallboard and cornice sheathing, thereby flue is released from wainscot sheathing.The present invention uses the pressure-and-suction type operation principle, by vavuum pump, realizes moisture in cement mortar is blotted fast, realize cement mortar in the situation that chemical reaction does not occur can rapid shaping, after moulding, finished product is run to and treats the airing zone, repeat above operation, start next production of articles.
Claims (10)
1. a pressure-and-suction type flue rapidform machine, it is characterized in that: it comprises housing assembly (a), frame assembly (b), rail brackets assembly (c), outer membrane module (d), hydraulic package (e) and water suction assembly (f);
Described housing assembly (a) comprises frame (3), frame (3) is the frame-type frame, described hydraulic package (e) is housed on frame (3), hydraulic package (e) comprises the oil top I(2 that is positioned at frame (3) top), with the oil top II(10 that is positioned at frame (3) both sides), described outer membrane module (d) is installed in frame (3), outer membrane module (d) comprises cornice sheathing (24), wainscot sheathing (28) and be positioned at the framed side wallboard (22) of both sides, described cornice sheathing (24) is hinged on described oil top I(2) on, two described framed side wallboards (22) are hinged on described oil top II(10) on, described wainscot sheathing (28) is arranged on the bottom of frame (3), described cornice sheathing (24), the inside of framed side wallboard (22) and wainscot sheathing (28) is cavity, cavity connects described water suction assembly (f) by discharge outlet, water suction assembly (f) comprises vavuum pump (30), on vavuum pump (30), stretch out a plurality of water pipes (23) respectively with described cornice sheathing (24), the intracavity inter-connection of framed side wallboard (22) and wainscot sheathing (28), described cornice sheathing (24), the inner surface of framed side wallboard (22) and wainscot sheathing (28) all is manufactured with a plurality of air-vents (30), air-vent (30) outer surface all is coated with filter cloth (21), described frame assembly (b) activity is placed on described rail brackets assembly (c), the position of described rail brackets assembly (c) and height are corresponding with described wainscot sheathing (28), and the internal mold (15) matched with described outer membrane module (d) is arranged on described frame assembly (b).
2. pressure-and-suction type flue rapidform machine according to claim 1, it is characterized in that: head (14) is housed on frame assembly (b), described internal mold (15) is connected on head (14), pulley (18) is arranged at head (14) bottom, drive motor (13) is housed on head (14), the output of drive motor (13) is equipped with gear (12), described rail brackets assembly (c) comprises rail brackets (20), the tooth bar (19) that is manufactured with the guide rail suitable with described pulley (18) on rail brackets (20) and is meshed with described gear (12).
3. pressure-and-suction type flue rapidform machine according to claim 2 is characterized in that: the two bottom sides of described head (14) is equipped with corrects wheel (17).
4. pressure-and-suction type flue rapidform machine according to claim 2, it is characterized in that: the tool (16) for controlling the product wall thickness is equipped with at described internal mold (15) two ends.
5. pressure-and-suction type flue rapidform machine according to claim 1, it is characterized in that: oscillating column pump (7) is equipped with in the bottom of described frame (3).
6. pressure-and-suction type flue rapidform machine according to claim 5, it is characterized in that: supporting leg is arranged at the bottom of described frame (3), and beam (8) is equipped with in the lower end of supporting leg.
7. pressure-and-suction type flue rapidform machine according to claim 1 or 5, it is characterized in that: drive (5) and a plurality of carrying roller (6) are equipped with in the bottom of described frame (3), one end of drive (5) is connected with carries motor (27), and the filter cloth (21) on described wainscot sheathing (28) forms conveyer structure around described drive (5) and a plurality of carrying roller (6).
8. pressure-and-suction type flue rapidform machine according to claim 7, it is characterized in that: the two ends of described carrying roller (6) are connected to the bottom of described frame (3) by " U " type otic placode (9).
9. pressure-and-suction type flue rapidform machine according to claim 1, it is characterized in that: described hydraulic package (e) replaces with the air pressure assembly, described oil top I(2) and oil push up II(10) replace with cylinder.
10. pressure-and-suction type flue rapidform machine according to claim 1, it is characterized in that: there are hinged-support (25) and movable bearing support (26) in the outside of described framed side wallboard (22), described hinged-support (25) and described oil top II(10) piston rod end hinged, described movable bearing support has slotted hole on (26), in slotted hole, by the construction bolt nut assembly, with the bottom of described frame (3), is connected.
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| CN201310462439.1A CN103465342B (en) | 2013-09-30 | 2013-09-30 | Pressure-and-suction type flue rapidform machine |
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| CN201310462439.1A CN103465342B (en) | 2013-09-30 | 2013-09-30 | Pressure-and-suction type flue rapidform machine |
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| CN103465342A true CN103465342A (en) | 2013-12-25 |
| CN103465342B CN103465342B (en) | 2015-12-02 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103737717A (en) * | 2014-01-02 | 2014-04-23 | 孔德玲 | Smoke flue machine |
| CN111571804A (en) * | 2020-05-12 | 2020-08-25 | 张括 | High-strength cement pipeline forming machine and forming method thereof |
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| CN111571804A (en) * | 2020-05-12 | 2020-08-25 | 张括 | High-strength cement pipeline forming machine and forming method thereof |
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| CN103465342B (en) | 2015-12-02 |
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