CN103464480B - Rupture test load is controllable stretches wire reel-up device continuously - Google Patents
Rupture test load is controllable stretches wire reel-up device continuously Download PDFInfo
- Publication number
- CN103464480B CN103464480B CN201210186066.5A CN201210186066A CN103464480B CN 103464480 B CN103464480 B CN 103464480B CN 201210186066 A CN201210186066 A CN 201210186066A CN 103464480 B CN103464480 B CN 103464480B
- Authority
- CN
- China
- Prior art keywords
- guide wheel
- machine
- cone pulley
- rupture test
- wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Tension Adjustment In Filamentary Materials (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention discloses that a kind of rupture test load is controllable stretches wire reel-up device continuously, comprise for line bobbin, wire rod, first guide wheel, wire drawing machine, glass pulley and coiling machine, also comprise cone pulley, second guide wheel, rupture test machine, the disrumpent feelings machine that detects gets guide wheel with drawing, described rupture test machine comprises the control motor and supporting axis that interval is fixedly installed, the described disrumpent feelings machine that detects comprises stator ring and tension force guide wheel, described wire rod is successively by described first guide wheel, wire drawing machine, cone pulley, second guide wheel, the driving guide wheel of rupture test machine and auxiliary guide wheel, disrumpent feelings stator ring and the tension force guide wheel detecting machine, draw and get guide wheel, glass pulley and coiling machine, the test load of wire rod can be increased continuously by described controllable control motor.Have structure simple, stretch line operating efficiency high, stretch continuously in line process and can carry out disrumpent feelings detecting in Shen Xian limit, limit, while disrumpent feelings test is carried out on Shen Xian limit, limit, also having rupture test load can regulate continuously, accurately judges the advantage of wire quality.<!--1-->
Description
Technical field
The present invention relates to one and stretch wire reel-up device, specifically relate to that a kind of rupture test load is controllable stretches wire reel-up device continuously, be applicable to the stretching of the metal wire rod such as piano wire, copper cash.
Background technology
At present, the wire rod sent here continuously from wire drawing machine by coiling machine be directly rolled onto bobbin to stretch wire reel-up device continuously generally known, but after using the stretching of this continuous coiling device to batch metal wire rod, whether people directly can not obtain described wire rod and exist disrumpent feelings, need to carry out disrumpent feelings detecting in addition, in addition, higher wire rod is required for Fracture Force, lower lower must be unloaded from coiling machine, choose wire rod, carry out rupture test in addition, directly cannot know the Fracture Force parameter of metal wire rod after stretching, judge the quality of wire rod, and operating efficiency is not high.
Summary of the invention
In order to solve the problems of the technologies described above, the present invention proposes that a kind of rupture test load is controllable stretches wire reel-up device continuously, to have structure simple, stretch line operating efficiency high, stretch continuously in line process and can carry out disrumpent feelings detecting in Shen Xian limit, limit, while disrumpent feelings test is carried out on Shen Xian limit, limit, also having rupture test load can regulate continuously, accurately judges the advantage of wire quality.
Technical scheme of the present invention is achieved in that
A kind of rupture test load is controllable stretches wire reel-up device continuously, comprise for line bobbin, wire rod, first guide wheel, wire drawing machine, glass pulley and coiling machine, also comprise cone pulley, second guide wheel, rupture test machine, the disrumpent feelings machine that detects gets guide wheel with drawing, described rupture test machine comprises the control motor and supporting axis that interval is fixedly installed, the output shaft place of described control motor is provided with driving guide wheel, described supporting axis place is provided with the auxiliary guide wheel rotated freely, the described disrumpent feelings machine that detects comprises stator ring and tension force guide wheel, described stator ring position is fixed, described tension force guide wheel can move freely according to the relatively described stator ring of wire tension size, described wire rod is successively by described first guide wheel, wire drawing machine, cone pulley, second guide wheel, the driving guide wheel of rupture test machine and auxiliary guide wheel, disrumpent feelings stator ring and the tension force guide wheel detecting machine, draw and get guide wheel, glass pulley and coiling machine, the test load of wire rod can be increased continuously by described controllable control motor.
As a further improvement on the present invention, described wire drawing machine comprises the first gyroaxis and second gyroaxis of horizontal interval setting, described first gyroaxis is provided with driving cone pulley, described second gyroaxis is provided with driven cone pulley, be provided with several moulds between described driving cone pulley and driven cone pulley, described driving cone pulley and driven cone pulley are provided with several spiral faces vertically.
As a further improvement on the present invention, the radius in several spiral faces on described driving cone pulley and driven cone pulley increases vertically successively.
As a further improvement on the present invention, on described cone pulley and described second guide wheel, a few are wound around described wire rod repeatedly.
As a further improvement on the present invention, on described driving guide wheel and described auxiliary guide wheel, a few are wound around described wire rod repeatedly.
As a further improvement on the present invention, described cone pulley, the second guide wheel, driving guide wheel, auxiliary guide wheel are vertically arranged successively, described drawing gets guide wheel, glass pulley and coiling machine and vertically arranges successively, described auxiliary guide wheel, stator ring and draw and get guide wheel and arrange in the horizontal direction successively, described stator ring and described tension force guide wheel are vertically arranged.
The invention has the beneficial effects as follows: by increasing rupture test machine and disrumpent feelingsly detect machine on the basis of stretching wire reel-up device continuously simultaneously, achieving wire rod stretching limit Shen Xian in line process continuously carries out on limit disrumpent feelingsly detecting work, for requiring whether clear and definite wire rod exists disrumpent feelings wire rod, do not need after stretching line to carry out in addition disrumpent feelingsly to detect work, improve and stretch line operating efficiency, achieve wire rod stretching limit Shen Xian in line process continuously carries out disrumpent feelings test in limit simultaneously, for the exigent wire rod of Fracture Force, do not need after stretching line to carry out disrumpent feelings test job in addition, accurately can judge wire quality, further increase and stretch line operating efficiency.By changing the Power output mode of stretching rupture test machine in wire reel-up device continuously, use controllable control motor to increase continuously the rupture test load of wire rod, rupture test load can regulate continuously, further increases and stretches line operating efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is wire drawing machine structural representation of the present invention;
Fig. 3 is rupture test machine structural representation of the present invention;
Fig. 4 is rupture test machine cross-sectional view of the present invention.
By reference to the accompanying drawings, make the following instructions:
1---for line bobbin 2---wire rod
3---first guide wheel 4---wire drawing machine
41---first gyroaxis 42---second gyroaxis
43---driving cone pulley 44---driven cone pulley
45---mould 46---spiral face
5---glass pulley 6---coiling machine
7---cone pulley 8---second guide wheel
9---rupture test machine 91---controls motor
92---supporting axis 93---output shaft
94---driving guide wheel 95---auxiliary guide wheel
10---disrumpent feelings detect machine 101---stator ring
102---tension force guide wheels 11---draw and get guide wheel
Detailed description of the invention
As Fig. 1, Fig. 2, shown in Fig. 3 and Fig. 4, a kind of rupture test load is controllable stretches wire reel-up device continuously, comprises for line bobbin 1, wire rod 2, first guide wheel 3, wire drawing machine 4, glass pulley 5 and coiling machine 6, also comprise cone pulley 7, second guide wheel 8, rupture test machine 9, the disrumpent feelings machine 10 that detects gets guide wheel 11 with drawing, described rupture test machine comprises the control motor 91 and supporting axis 92 that interval is fixedly installed, output shaft 93 place of described control motor is provided with and drives guide wheel 94, described supporting axis place is provided with the auxiliary guide wheel 95 rotated freely, the described disrumpent feelings machine that detects comprises stator ring 101 and tension force guide wheel 102, described stator ring position is fixed, described tension force guide wheel can move freely according to the relatively described stator ring of wire tension size, and described wire rod is successively by described first guide wheel, wire drawing machine, cone pulley, second guide wheel, the driving guide wheel of rupture test machine and auxiliary guide wheel, disrumpent feelings stator ring and the tension force guide wheel detecting machine, draw and get guide wheel, glass pulley and coiling machine, the test load of wire rod can be increased continuously by described controllable control motor, stretch wire reel-up device continuously increase rupture test machine simultaneously and disrumpent feelingsly detect machine, can realize wire rod stretching limit Shen Xian in line process continuously carries out disrumpent feelings test in limit, whether line frontier inspection survey line material is stretched on limit simultaneously has disrumpent feelings, for the exigent wire rod of Fracture Force, increase controllable control motor, can realize stretching continuously in line process, increase continuously test load, thus reach the object accurately knowing wire quality, do not need after stretching line to carry out in addition disrumpent feelingsly to detect work, improve and stretch line operating efficiency.
Preferably, described wire drawing machine comprises the first gyroaxis 41 and the second gyroaxis 42 that horizontal interval is arranged, described first gyroaxis is provided with and drives cone pulley 43, described second gyroaxis is provided with driven cone pulley 44, be provided with several moulds 45 between described driving cone pulley and driven cone pulley, described driving cone pulley and driven cone pulley are provided with several spiral faces 46 vertically.
Preferably, the radius in several spiral faces on described driving cone pulley and driven cone pulley increases vertically successively.
Preferably, on described cone pulley and described second guide wheel, a few are wound around described wire rod repeatedly, prevent wire rod from skidding at guide wheel outer surface.
Preferably, on described driving guide wheel and described auxiliary guide wheel, a few are wound around described wire rod repeatedly, prevent wire rod from skidding at guide wheel outer surface, increase test load exactly, improve the confidence level of disrumpent feelings test.
Preferably, described cone pulley, the second guide wheel, driving guide wheel, auxiliary guide wheel are vertically arranged successively, described drawing gets guide wheel, glass pulley and coiling machine and vertically arranges successively, described auxiliary guide wheel, stator ring and draw and get guide wheel and arrange in the horizontal direction successively, described stator ring and described tension force guide wheel are vertically arranged.
Rupture test load of the present invention is controllable, and to stretch the method for coiling of wire reel-up device continuously as follows:
As shown in Figure 1, in figure, arrow points gives the trend of wire rod, mode of specifically batching is as follows, the first guide wheel is walked around from for line bobbin wire rod out, from the spiral face driving cone pulley radius minimum, successively through mould, minimum curling of driven cone pulley, mould and driving cone pulley relatively large radius spiral face, be wound to driven cone pulley maximum radius spiral face and so forth, make wire coil around on the driving cone pulley of wire drawing machine and some spiral faces of driven cone pulley, then, the wire rod sent out from wire drawing machine pulls out from cone pulley, after being repeatedly wound around for several times, sends from the second guide wheel between cone pulley and the second guide wheel, the wire rod sent from the second guide wheel controls by relying on the rupture test machine that motor increases continuously test load, now, wire rod is first rolled to and drives after guide wheel around to auxiliary guide wheel, then again from auxiliary guide wheel around to driving guide wheel, so repeatedly for several times around driving guide wheel coiling face, the wire rod sent out from rupture test machine detects machine by disrumpent feelings, now, wire rod is first rolled to after stator ring around to tension force guide wheel, then again from tension force guide wheel around to stator ring, the wire rod sent out from rupture test machine is walked around to draw and is got guide wheel, winding displacement, then driven by coiling machine and batch on reel.
During work, rupture test machine increases continuously the test load of wire rod by controllable control motor, and judge the whether disrumpent feelings quality detecting wire rod of wire rod by disrumpent feelings detecting, concrete determination methods is as follows: the above-mentioned disrumpent feelings machine that detects moves freely moveable tension force guide wheel according to the size of wire tension, when the tension force of wire rod becomes large, tension force guide wheel rises, distance between stator ring and tension force guide wheel diminishes, when the tension force of wire rod diminishes, tension force guide wheel declines, distance between stator ring and tension force guide wheel becomes large, when wire rod is disrumpent feelings, tension force guide wheel declines suddenly, reach the disrumpent feelings point set in advance, distance between stator ring and tension force guide wheel reaches maximum, thus whether detect wire rod disrumpent feelings.Wire rod is without time disrumpent feelings, detect wire rod that machine sends out and walk around to draw from disrumpent feelings and get guide wheel, winding displacement, then being driven by coiling machine batches on reel, when there is fracture in wire rod, the running of wire drawing machine stops at once, be wound on the reel of coiling machine by the terminal of broken wires, operate after winding wire drawing machine again.
Claims (6)
1. rupture test load is controllable stretches a wire reel-up device continuously, comprises for line bobbin (1), wire rod (2), first guide wheel (3), wire drawing machine (4), glass pulley (5) and coiling machine (6), is characterized in that: also comprise cone pulley (7), second guide wheel (8), rupture test machine (9), disrumpent feelings detect machine (10) and draw get guide wheel (11), described rupture test machine comprises the control motor (91) and supporting axis (92) that interval is fixedly installed, output shaft (93) place of described control motor is provided with and drives guide wheel (94), described supporting axis place is provided with the auxiliary guide wheel (95) rotated freely, the described disrumpent feelings machine that detects comprises stator ring (101) and tension force guide wheel (102), described stator ring position is fixed, described tension force guide wheel can move freely according to the relatively described stator ring of wire tension size, and described wire rod is successively by described first guide wheel, wire drawing machine, cone pulley, second guide wheel, the driving guide wheel of rupture test machine and auxiliary guide wheel, disrumpent feelings stator ring and the tension force guide wheel detecting machine, draw and get guide wheel, glass pulley and coiling machine, can increase continuously the test load of wire rod by described control motor.
2. rupture test load according to claim 1 is controllable stretches wire reel-up device continuously, it is characterized in that: described wire drawing machine comprises the first gyroaxis (41) and second gyroaxis (42) of horizontal interval setting, described first gyroaxis is provided with and drives cone pulley (43), described second gyroaxis is provided with driven cone pulley (44), be provided with several moulds (45) between described driving cone pulley and driven cone pulley, described driving cone pulley and driven cone pulley are provided with several spiral faces (46) vertically.
3. rupture test load according to claim 2 is controllable stretches wire reel-up device continuously, it is characterized in that: the radius in several spiral faces on described driving cone pulley and driven cone pulley increases vertically successively.
4. rupture test load according to claim 1 and 2 is controllable stretches wire reel-up device continuously, it is characterized in that: on described cone pulley and described second guide wheel, a few are wound around described wire rod repeatedly.
5. rupture test load according to claim 1 is controllable stretches wire reel-up device continuously, it is characterized in that: on described driving guide wheel and described auxiliary guide wheel, a few are wound around described wire rod repeatedly.
6. rupture test load according to claim 1 is controllable stretches wire reel-up device continuously, it is characterized in that: described cone pulley, the second guide wheel, driving guide wheel, auxiliary guide wheel are vertically arranged successively, described drawing gets guide wheel, glass pulley and coiling machine and vertically arranges successively, described auxiliary guide wheel, stator ring and draw and get guide wheel and arrange in the horizontal direction successively, described stator ring and described tension force guide wheel are vertically arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210186066.5A CN103464480B (en) | 2012-06-07 | 2012-06-07 | Rupture test load is controllable stretches wire reel-up device continuously |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210186066.5A CN103464480B (en) | 2012-06-07 | 2012-06-07 | Rupture test load is controllable stretches wire reel-up device continuously |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103464480A CN103464480A (en) | 2013-12-25 |
| CN103464480B true CN103464480B (en) | 2015-12-16 |
Family
ID=49789647
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210186066.5A Expired - Fee Related CN103464480B (en) | 2012-06-07 | 2012-06-07 | Rupture test load is controllable stretches wire reel-up device continuously |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103464480B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817160A (en) * | 2013-12-29 | 2014-05-28 | 江苏兴达钢帘线股份有限公司 | Multifunctional monofilament reworking machine |
| CN106734278A (en) * | 2017-01-12 | 2017-05-31 | 江苏兴达钢帘线股份有限公司 | A kind of wet wire drawing footpath repair machine of high speed |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2341731Y (en) * | 1998-10-29 | 1999-10-06 | 张家港祥丰机电开发有限公司 | Tension controller for thread extension machine |
| CN102107226A (en) * | 2010-12-24 | 2011-06-29 | 玉溪玉杯金属制品有限公司 | Metal wire tension detection and control device in straight line wire drawing machine |
| CN202621592U (en) * | 2012-06-07 | 2012-12-26 | 昆山三技机械有限公司 | Continuous drawing wire winding device capable of controlling breaking test loads |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000167618A (en) * | 1998-12-04 | 2000-06-20 | Kanai Hiroaki | Method for drawing wire for wire saw and drawing device |
| JP4701827B2 (en) * | 2005-05-16 | 2011-06-15 | 住友金属鉱山株式会社 | Wire drawing machine |
| JP4915235B2 (en) * | 2006-12-22 | 2012-04-11 | 住友金属鉱山株式会社 | High-speed thin wire drawing device and disconnection detection method of high-speed thin wire drawing device |
-
2012
- 2012-06-07 CN CN201210186066.5A patent/CN103464480B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2341731Y (en) * | 1998-10-29 | 1999-10-06 | 张家港祥丰机电开发有限公司 | Tension controller for thread extension machine |
| CN102107226A (en) * | 2010-12-24 | 2011-06-29 | 玉溪玉杯金属制品有限公司 | Metal wire tension detection and control device in straight line wire drawing machine |
| CN202621592U (en) * | 2012-06-07 | 2012-12-26 | 昆山三技机械有限公司 | Continuous drawing wire winding device capable of controlling breaking test loads |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103464480A (en) | 2013-12-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103787148B (en) | Automatic cable winding conveying tension adjusting device | |
| CN202967720U (en) | Wire arranging structure of coiling machine | |
| CN103552884A (en) | Precise intelligent winding machine and winding control method thereof | |
| CN204185006U (en) | A kind of actinobacillus device of adjustable speed | |
| CN202951727U (en) | High-speed full-automatic wire-coiling machine | |
| CN103464480B (en) | Rupture test load is controllable stretches wire reel-up device continuously | |
| CN207030626U (en) | The long accurate high-speed winding machine of a kind of identical tension, meter | |
| CN102360930A (en) | System for automatically controlling winding tension of transformer coil | |
| CN104016189A (en) | Method and device for rolling steel wire through large vertical spool | |
| CN103645437A (en) | Linear motor reciprocating motion constant load test device | |
| CN114455454A (en) | Lifting mechanism control method and system of air transport vehicle | |
| CN101552137B (en) | Winding machine and winding method | |
| CN202621592U (en) | Continuous drawing wire winding device capable of controlling breaking test loads | |
| CN106185457B (en) | A kind of take-up device for filament material | |
| CN106847497A (en) | Transformer wire ring lapping machine | |
| CN104934216A (en) | Special-shaped coil numerical control winding machine | |
| CN202631351U (en) | Continuous stretching wire coiling device with fracture test and check | |
| CN104174676A (en) | Steel wire take-up straightness straightening method and device thereof | |
| CN201385095Y (en) | Dual-use automatic wire feeder | |
| CN209337869U (en) | A kind of cable winding storage material type tension control mechanism | |
| CN103818770A (en) | Winding machine capable of oiling yarn | |
| CN208341381U (en) | A kind of take-up and pay-off device of wire-drawing equipment | |
| CN102684421A (en) | Outer rotor winding machine | |
| CN202621593U (en) | Continuous wire-drawing coiling device with disconnection detection machine | |
| CN102910484A (en) | Wire winding system and wire winding method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151216 Termination date: 20160607 |